CN110361445A - A kind of highly selective CMUTs gas sensor of multi-parameter and its use and preparation method - Google Patents
A kind of highly selective CMUTs gas sensor of multi-parameter and its use and preparation method Download PDFInfo
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Abstract
The invention discloses a kind of highly selective CMUTs gas sensor of multi-parameter and its use and preparation method, the present invention uses SnO2、ZnO、Fe2O3、WO3Equal metal oxide semiconductors, it is used as to CMUTs top electrode and sensitive identification material simultaneously, using the characteristic of film quality and top electrode resistance variations is caused after its adsorbed gas simultaneously, realize that physics, chemical property is close or the highly selective sensitivity of similar gases molecule.The variation of film quality can cause the variation of CMUT resonance frequency;The variation for powering on electrode resistance can cause the variation of alternating voltage amplitude between CMUT upper/lower electrode, and then cause the variation of CMUT vibration of thin membrane amplitude, pass through the highly selective detection for changing achievable gas molecule of both output parameters of resonance frequency and vibration of thin membrane displacement amplitude.Further, since conductor oxidate sensitive material has a reusability under temperature adjusting, therefore CMUT gas sensor of the present invention is in addition to also having good repeated with highly selective outer.
Description
Technical field
The present invention relates to MEMS capacitive micromachined ultrasonic transducer technology and conductor oxidate sensitive materials, especially relate to
And a kind of highly selective CMUTs gas sensor of multi-parameter and its use and preparation method.
Background technique
Resonant mode MEMS gas sensor utilizes the sensitive material coated in its resonant element surface to adsorb tested gas
Cause the variation of resonant element quality and then caused resonance frequency afterwards to realize the detection of gas.Resonant mode MEMS gas sensing
Device has low small in size, high sensitivity, the quality detection limit, small power consumption and compatible with MEMS technology, achievable mass system
The advantages such as make.Capacitance type micromachined ultrasonic transducer (Capacitive Micromachined Ultrasonic
Transducers, CMUTs) original intention of development be for ultrasound medical imaging and treatment, since its film quality is small, resonance frequency
The features such as height, vibration film unilateral side is acted on (other side is vacuum) by air damping, quality factor is high, it is accordingly used in resonance
Highly sensitive, the low detectable limit measurement of gas can be realized when device.In addition, relative to (Quartz Crystal is based on
Microbalance, QCM) gas sensor, CMUT operating temperature range is wide (up to 500 DEG C), influenced by ambient temperature small;
Relative to the gas sensor based on cantilever beam, CMUT resonance film periphery fixed is firm in structure, can be used for gas in adverse circumstances
Physical examination is surveyed.Therefore, CMUTs is used for resonator, has outstanding properties excellent when realizing highly sensitive, low detectable limit gas detection
Gesture.Currently, Stanford Univ USA professor B.T.Khuri-Yakub etc. detects methyl as biochemical sensor using CMUTs
Dimethyl phosphonate (Dimethyl methylphosphonate, DMMP), the quality limit of detection is 0.162 × 10-16G, volume
Sensitivity is 37.38ppb/Hz.Kao Nasi Polytechnics D.Barauskas et al. will be after CMUT functionalization using the method for spin coating
For CO2Measurement, detection sensitivity is respectively 3.8ppm/Hz and 0.25ppm/Hz.Verified CMUTs is used for gas for these researchs
The feasibility and performance advantage that physical examination is surveyed.
However, the sensitive material and upper electrode layer of existing CMUTs gas sensor use independent design, sensitive material is only
It is only used for selective absorption and is tested gas, and top electrode vibrates film for loading static excitation.Sensitive thin film absorption
Only film quality is caused to change afterwards, and then this single parameter of resonance frequency is caused to generate variation, when there is physically or chemically property
In the presence of matter is similar or similar gas molecule, then sensor can not be distinguished effectively, generate wrong report.Therefore, it is based on current structure
The highly selective detection of similar or close tested gas molecule is difficult to realize with the CMUTs gas sensor of working principle.
Summary of the invention
To solve above-mentioned technical problem, the present invention proposes a kind of highly selective CMUTs gas sensor of multi-parameter and its makes
With with preparation method.
The technical solution adopted by the invention is as follows:
A kind of overall structure of the highly selective CMUTs gas sensor of multi-parameter of the present invention successively includes sensitivity under upper
Film, electric insulating film, cavity, diffraction grating and transparent substrates;Wherein sensitive thin film also has other than with vapor sensitivity
There is the changed performance of resistance after acting on gas, sensitive thin film is used as top electrode simultaneously;Diffraction grating uses conduction material
Material, while being used as lower electrode;Transparent substrates have light transmission features;Sensitive thin film and electric insulating film collectively form vibration film.
The sensitive thin film is the metal oxide thin films with vapor sensitivity, sensitive thin film and tested gas
The quality of sensitive thin film and resistance can be caused to change simultaneously after effect.
The sensitive thin film uses SnO2Film, ZnO film, Fe2O3Film or WO3Film these with vapor sensitivity
Metal oxide thin films, sensitive thin film have vapor sensitivity, sensitive thin film and gas effect after in addition to causing wave
Outside quality changes, while also resistance being caused to change.
The top electrode and sensitive thin film are same film, and sensitive thin film only covers corresponding region right above cavity, or
Person covers entire CMUTs array region.It can consider to be designed as sensitive thin film to reduce the graphical electricity of thermal stress with emphasis
Pole structure.
The electric insulating film is SiO2Film, SiC film or Si3N4These insulating materials of film, electric insulating film are used for
Realize being electrically insulated between top electrode and lower electrode.
The cavity is vacuum chamber, and the cross-sectional shape of cavity is round, rectangular or regular hexagon, the height of cavity according to
Operating voltage requirements and process conditions are designed;It is pillar around cavity, the thickness of pillar and the height of cavity are identical.
The diffraction grating is located at cavity inside, between each grating of diffraction grating and diffraction grating and surrounding structure it
Between electrical connection is set, diffraction grating realizes the optical interference of vibration film for the light that be reflected by vibration film to be carried out diffraction
Displacement detecting, the material of diffraction grating is low-resistance material, while being used as lower electrode.
The surrounding structure of the diffraction grating is to be electrically connected with the lower electrode of the same material of diffraction grating, equal thickness, lower electrode
The shape of electrical connection respectively corresponds identical, lower electrode electrical connection use with the cross-sectional shape of width dimensions and pillar with width dimensions
It is electrically connected in external power supply realization.The transparent substrates use material for the saturating of BF 33 or Pyrex7740 these transparent materials
Bright substrate, transparent substrates are for realizing membrane displacement optical interferometry.
Material selected by any two kinds in pillar, diffraction grating and transparent substrates around the electric insulating film, cavity
The thermal expansion coefficient of material should be not much different in 20%, and thermal expansion coefficient is closer better, to reduce in variation of ambient temperature
Thermal stress influences sensor performance in the process.
The application method of the highly selective CMUTs gas sensor of multi-parameter, process include:
After tested gas and sensitive thin film interact, the quality and resistance of sensitive thin film change simultaneously;It is logical
Cross the detection that can be realized tested gas to the detection of the resonance frequency and vibration displacement of vibration film both output parameters.
Sensitive thin film is the metal oxide thin films with vapor sensitivity, and sensitive thin film and tested gas act on
After wave film quality and film resistor can be caused to change simultaneously;By adjusting the highly selective CMUTs gas of multi-parameter
The temperature of body sensor realizes that the highly selective CMUTs gas sensor of the multi-parameter examines the multiplicating of tested gas
It surveys.It can be adjusted by temperature when being used for gas sensitization due to conductor oxidate and obtain repeatability well, can passed through
The operating temperature of CMUTs gas sensor, which is adjusted, realizes that CMUTs gas sensor detects the multiplicating of tested gas, mentions
High duplication.
A kind of preparation method of the highly selective CMUTs gas sensor of multi-parameter, mainly comprises the steps that
(1) it takes a SOI piece as the first SOI piece, and separately takes a transparent glass chip (such as BF33 glass), to the first SOI
Piece and transparent glass chip carry out standard cleaning, spare;
(2) under cryogenic using anode linkage method, the top layer silicon of the first SOI piece and transparent glass chip are subjected to sun
Pole bonding;
(3) the 80% of the first SOI piece substrate silicon thickness is removed using chemical mechanical polishing method, then is removed with buffering etching liquid
The base silicon of residue 20%, etching stopping is in the first SOI piece buried silicon dioxide layer surface;
(4) photoetching, graphical cavity shape, the first SOI piece buried silicon dioxide layer layer of wet etching remove in graphical window
Silica, etching stopping forms the corbeling around cavity structure and cavity in the first SOI piece top layer silicon face;Separately
It takes a SOI piece as the 2nd SOI piece, cleans, is spare;
(5) photoetching, graphical diffraction grating shape, the first SOI piece top layer silicon of wet etching, etching stopping is in transparent glass
Upper wafer surface forms diffraction grating;The 2nd SOI piece top layer silicon of simultaneous oxidation, in the 2nd SOI piece top layer silicon Surface Creation dioxy
SiClx layer;
(6) buried silicon dioxide layer (the buried layer titanium dioxide of reservation for being retained the first SOI on piece using watery fusion bonding method
Pillar of the silicon as CMUTs gas sensor) with the silicon dioxide layer of the 2nd SOI piece top layer silicon upper surface vacuum bonding is carried out,
Cavity vacuum is sealed at this time;
(7) the 80% of the 2nd SOI piece substrate silicon thickness is removed using the method for chemically mechanical polishing, then is gone using etching liquid
Except the base silicon of residue 20%, expose the 2nd SOI piece buried silicon dioxide layer;Second is removed using the method for dry or wet etch
SOI piece buried silicon dioxide layer layer exposes the 2nd SOI piece remaining top layer silicon after aoxidizing;
(8) the 2nd SOI piece remaining top layer silicon after aoxidizing is etched using buffering etching liquid, etching stopping is in the 2nd SOI
The silicon dioxide layer that piece top layer silicon face generates after aoxidizing, release are located at the silica membrane of the 2nd SOI top layer silicon face;
(9) ZnO or SnO is sputtered on silica membrane surface using the method for magnetron sputtering2These are with semiconductive
The sensitive material of matter, forms sensitive thin film, and sensitive thin film is used as the top electrode of CMUTs gas sensor simultaneously;
(10) photoetching is sequentially etched sensitive thin film, electric insulating film and pillar using wet etching, and etching stopping is under
Lower electrode pad position is exposed in the upper surface of electrode electrical connection;
(11) in sensitive material upper surface spin coating photoresist, photoetching, and splash-proofing sputtering metal layer (such as metallic aluminium, gold these often
With electrode material), electrode pad is formed using stripping method, and anneal and be electrically connected to reduce sensitive thin film (i.e. top electrode) and lower electrode
The contact resistance respectively between upper and lower electrode pad is connect, the highly selective CMUTs gas sensor of multi-parameter is obtained.
To further increase sensitive material to the selectivity of tested gas, the later technique step of above-mentioned processing step (9)
Cataclysm turns to:
(10) synthesis is used for the solution of chemical modification, and sensitive thin film is immersed progress surface in solution and is modified, is improved sensitive
Sensitive property between film and tested gas;
(11) photoetching is sequentially etched sensitive thin film, electric insulating film and pillar using wet etching, and etching stopping is under
Lower electrode pad position is exposed in the upper surface of electrode electrical connection;
(12) in sensitive thin film and the upper surface spin coating photoresist of the lower electrode exposed electrical connection, photoetching, and gold is sputtered
Belong to layer (such as metallic aluminium, these golden common electrode materials), electrode pad is formed using stripping method, and anneal to reduce sensitive material
Layer (i.e. top electrode) and lower electrode are electrically connected the contact resistance between upper and lower electrode pad respectively, obtain multi-parameter high selection
Property CMUTs gas sensor.
Compared with prior art, the invention has the following beneficial effects:
Sensitive material and upper electrode layer use independent design in existing CMUT structure, and sensitive material is only used for selectivity
Tested gas is adsorbed, top electrode is for loading static excitation;Only cause film quality after sensitive material and the effect of tested gas
It changes, changes so as to cause resonance frequency and realize gas concentration measurement, this test method using single output parameter is difficult
To identify physically or chemically similar gas molecule, the wrong report of Yi Yinqi sensor.And the sensitive thin film that the present invention uses is same
Shi Zuowei is sensitive and electrode material, tested gas molecule can not only cause vibration film quality after interacting with sensitive thin film
Variation can also cause the variation for powering on electrode resistance;The variation of vibration film quality can cause resonance frequency to change, together
The variation of Shi Shang electricity electrode resistance can cause the electrostatic force loaded on vibration film to change, so as to cause vibration film amplitude
It changes, physics, chemical property can be realized by CMUTs resonance frequency and vibration film vibration displacement both parameters
The identification of similar or similar tested gas molecule, and then the selectivity of sensor can be effectively improved.Compared to top electrode and quick
Feel the conventional CMUTs gas sensor that material layer uses independent design, the top electrode and sensitivity of CMUTs gas sensor of the present invention
Material layer (i.e. sensitive thin film) other than having the above advantages, additionally aids reduction using integrated design for same film layer
Film quality, and CMUTs unit consistency is good, frequency noise is small, helps to improve detection sensitivity and detectable limit.
Further, the repeatability or restorability of existing CMUTs gas sensor are poor, sensitive material and tested gas
After interaction, gas molecule is difficult to completely disengage sensitive material, influences the accuracy of measurement result again.CMUTs of the present invention
The sensitive thin film (being also top electrode) of gas sensor is sensitive using the metal oxide thin films with vapor sensitivity
Film can cause simultaneously wave film quality and film resistor to change after acting on tested gas, utilize semiconductor alloy oxygen
The repeatability that there is compound film the characteristic of repeatability very well can effectively improve CMUTs gas sensor under temperature regulation;
The highly selective CMUTs gas sensor of multi-parameter of the present invention when in use, when tested gas and sensitive thin film are mutual
After effect, the quality and resistance of sensitive thin film change simultaneously;Two kinds of outputs are displaced by resonance frequency and vibration of thin membrane
The detection of parameter can be realized the detection of tested gas, and use process is simple and testing result is accurate, effect is good.Further
, sensitive thin film is the metal oxide thin films with vapor sensitivity, energy after sensitive thin film and the effect of tested gas
Enough while wave film quality and film resistor being caused to change;It is passed by adjusting the highly selective CMUTs gas of the multi-parameter
The operating temperature of sensor realizes that the highly selective CMUTs gas sensor of the multi-parameter examines the multiplicating of tested gas
It surveys, improves repeatability.
The preparation method of the highly selective CMUTs gas sensor of multi-parameter of the present invention is simple, is easily achieved, and prepare
CMUTs gas sensor has excellent performance.
Detailed description of the invention
Fig. 1 is a kind of structural schematic diagram of the highly selective CMUTs gas sensor of multi-parameter of the present invention, wherein Fig. 1 (a)
For the sectional side elevation of the highly selective CMUTs gas sensor of multi-parameter, Fig. 1 (b) is the vertical view of part below Section A-A in Fig. 1 (a)
Figure;
Fig. 2 is an a kind of variation structural representation of highly selective CMUTs gas sensor diffraction grating of multi-parameter of the present invention
Figure;
Fig. 3 is a kind of highly selective CMUTs gas sensor sensitive material of multi-parameter (while being top electrode) of the present invention
One variation structural schematic diagram;
Fig. 4 is a kind of operation principle schematic diagram of the highly selective CMUTs gas sensor of multi-parameter of the present invention, wherein Fig. 4
(a) load and sensitive thin film and gas interaction schematic diagram when CMUTs gas sensor work highly selective for multi-parameter;Figure
Sensitive thin film adsorption and desorption are tested the vibration of gas rear film when 4 (b) CMUTs gas sensor work highly selective for multi-parameter
Dynamic displacement changes over time schematic diagram;Fig. 4 (c) is that sensitive thin film is inhaled when the highly selective CMUTs gas sensor of multi-parameter works
It echos resonance frequency after desorption is tested gas and changes over time schematic diagram;
Fig. 5 is a kind of typical production process flow chart of the highly selective CMUTs gas sensor of multi-parameter of the present invention;
Fig. 6 is the variation process flow of highly selective CMUTs gas sensor preparation process of multi-parameter of the present invention a kind of
Figure;
In figure, 1- sensitive thin film, 2- electric insulating film, 3- pillar, 4- cavity, electrode is electrically connected under 5-, 6- diffraction grating,
7- electrical connection, 8- transparent substrates, 9- electrode pad.
Specific embodiment
Hereinafter, the present invention is described in detail in conjunction with the accompanying drawings and embodiments.
(a), Fig. 1 (b) and Fig. 2 referring to Fig.1, the overall structure of the highly selective CMUTs gas sensor of multi-parameter of the present invention
It is followed successively by from top to bottom including sensitive thin film 1, electric insulating film 2, cavity 4, diffraction grating 6 and transparent substrates 8.Wherein, quick
Feel film 1 and be used as CMUT top electrode simultaneously, is pillar 3 around cavity 4, diffraction grating 6 is used as electrode under CMUTs, diffraction simultaneously
Structure around grating 6 is electrically connected 5 between lower electrode, setting electrical connection 7 between each grating of diffraction grating 6.Tested gas point
Two kinds of parameters of CMUTs gas sensor resonance frequency and vibration displacement are caused to occur simultaneously after son and sensitive thin film interaction
The height of tested gas molecule is realized in variation by the vibration displacement variation of resonance frequency and vibration film under fixed frequency
Selective enumeration method.
Sensitive thin film 1 uses while having vapor sensitivity and the adjustable semiconductor oxide materials of conductivity, with quilt
It is not only able to cause the variation of itself film quality after surveying gas effect, and resistance can also be caused to change, sensitive thin film 1
Using such as SnO2、ZnO、Fe2O3Or WO3These metal oxide thin films;Sensitive thin film 1 is used as sensitive material simultaneously
And top electrode;Thickness and the shape design of sensitive thin film 1, which should be able to meet, to be increased specific surface area, guarantees electric conductivity and reduce and electricity
The requirement of thermal stress between insulation film 2.
Electric insulating film 2 is also used to realize top electrode (in the present invention other than a part as CMUT vibration film
Sensitive thin film 1) with being electrically insulated between lower electrode (diffraction grating 6), electric insulating film 2 be using SiO2、Si3N4Or SiC these
The film of insulating materials, the thickness of electric insulating film 2 and the size design of radius are decided by the work frequency of CMUTs gas sensor
Rate.Electric insulating film 2 and sensitive thin film 1 collectively form the vibration film of CMUTs gas sensor of the present invention, vibration film it is total
Thickness and radius size finally determine CMUTs working frequency.
Cavity 4 is vacuum chamber, and the height of cavity 4 determines the operating voltage of CMUTs gas sensor, and the shape of cavity 4 can
For round, rectangular and regular hexagon etc..
Pillar 3 is located at 4 around cavity, and 3 height of pillar is equal with 4 height of cavity, and SiO can be used in the material of pillar 32、SiC
Or Si3N4These materials.
6 one side of diffraction grating to form diffraction light from the reflected light of vibration film, is on the other hand used as CMUTs
The lower electrode of gas sensor;Diffraction grating 6 uses conductive material, such as low-resistance silicon, low-resistance polysilicon these materials;Diffraction grating
Setting electrical connection 7 between 6 each grating;The design of the grating space and grating quantity of diffraction grating 6 is according to the wavelength of incident light
Depending on 4 radius of cavity, while it need to guarantee that there is sufficiently conductive property between lower electrode;The thickness and 6 phase of diffraction grating of electrical connection 7
Together, the width dimensions for being electrically connected 7 should be guaranteed that conductive connection between each grating and resistance are small as far as possible;The shape of diffraction grating 6
It may be designed as the circular ring shape as shown in Fig. 1 (b), may be designed in comb teeth-shaped as shown in Figure 2.
Lower electrode electrical connection 5 for realizing between all lower electrodes (i.e. diffraction grating) of CMUTs gas sensor and
Lower being electrically connected between electrode and external power supply, lower electrode are electrically connected the material of 5 material therefors and thickness and diffraction grating 6
Respectively corresponded with thickness identical, the shape of lower electrode electrical connection 5 is identical as 3 cross-sectional shape of pillar.
Transparent substrates 8 use transparent material, the material of use such as 33 glass of BF or Pyrex7740 glass these transparent materials
Material, for realizing the incidence and the detection of diffraction light of laser.
Pillar 3, lower electrode electrical connection 5 and 8 material therefor of transparent substrates around electric insulating film 2, cavity 4 should have
Similar thermal expansion coefficient causes thermal stress because thermal expansion coefficient mismatches, and then subtract to reduce in temperature changing process
The small influence to CMUTs gas sensor detection property.This is because CMUTs gas sensor of the present invention mainly utilizes semiconductor oxygen
Compound at high temperature adsorbed gas, when temperature reduces, the property of desorption improves the repeatability of CMUTs gas sensor,
Therefore, the structure of CMUTs gas sensor itself needs have good temperature stability.
Under normal circumstances, any two kinds of institutes in electric insulating film, the pillar around cavity, diffraction grating and transparent substrates
The thermal expansion coefficient of the selection of material should be not much different in 20%, and thermal expansion coefficient is closer to better.
To further decrease sensitive thin film 1 and insulation film 2 in temperature changing process since thermal expansion coefficient mismatches
Caused by thermal stress, Graphic Design can be used in sensitive thin film 1, i.e., the electric insulating film 2 being only covered in right above cavity 4,
The shape of sensitive thin film 1 is as shown in Figure 3 at this time.
The working principle of the highly selective CMUTs gas sensor of multi-parameter of the present invention: when tested gas and sensitive material
After (i.e. sensitive thin film 1) interaction, the quality and resistance of sensitive thin film 1 change simultaneously;The change of 1 mass of sensitive thin film
The variation of vibration film resonance frequency can be caused by changing, and the condition that the DC voltage and alternating voltage amplitude loaded remains unchanged
Under, the variation of 1 resistance of sensitive thin film can then cause load CMUTs gas sensors electrode both ends effective voltage to change, into
And cause the variation of electrostatic force and vibration amplitude;It can be realized by the detection of two kinds of output parameters of resonance frequency and vibration displacement
Highly selective, the highly sensitive detection of tested gas.
In addition, when sensitive thin film is the metal oxide thin films with vapor sensitivity (as used SnO2Film,
ZnO film, Fe2O3Film or WO3Film these metal oxide thin films with vapor sensitivity) when, due to partly leading
Oxide body can be adjusted by temperature when being used for gas sensitization and obtain repeatability, therefore CMUTs gas sensing of the present invention well
Device is used for the repetition detection performance having when gas detection.
Working principle in conjunction with attached drawing 4 and the highly selective CMUTs gas sensor of multi-parameter of the present invention is more to the present invention
The specifically used side of the highly selective CMUTs gas sensor of parameter describes in detail.Referring to Fig. 4 (a), in CMUTs of the present invention
When gas sensor works, direct current and alternating voltage excitation need to be loaded simultaneously between sensitive thin film 1 and lower electrode, so that by quick
The vibration film that sense film 1 and electric insulating film 2 are constituted vibrates, and carries out heating to CMUTs gas sensor until sensitive
The optimum temperature of film 1 and tested gas reaction.At this point, sensitive thin film 1 adsorbs tested gas, sensitive thin film 1 and tested gas
Two kinds of parameters are caused to change after interaction, i.e., the quality of sensitive thin film 1 and resistance change.The electricity of sensitive thin film 1
Resistiveization can then cause load in CMUTs gas sensor interelectrode effective voltage V above and belowCIt changes, in resonance frequency
It under conditions of remaining unchanged, then can change the vibration amplitude of vibration film, pass through the displacement detecting technology based on the interference of light
Realize the detection of vibration film change in displacement;When temperature reduces, after 1 desorption of sensitive thin film is tested gas, vibration amplitude restores
Initial value, shown in schematic illustration such as Fig. 4 (b).In addition, 1 mass of sensitive thin film, which changes, can change CMUTs gas sensor
Resonance frequency can realize the detection of resonance frequency by frequency sweep or resonance circuit, can reflect that tested gas is dense by resonance frequency shift
Degree, when temperature reduces, after tested gas is separated with sensitive thin film 1, film quality is restored to initial value, at this point, resonance frequency is restored
The resonant frequency value to before being acted on gas, shown in schematic illustration such as 4 (c).Miniature laser transmitter, laser detector can be with
CMUTs gas sensor integrates the optical detection to realize vibration film displacement;Resonance circuit can be with CMUTs gas sensor collection
At the detection for realizing resonance frequency;MEMS heater can be integrated with CMUTs and be mentioned with the interaction for sensor and tested gas
For temperature condition.
A kind of main technique step of typical production process process of the highly selective CMUTs gas sensor of multi-parameter of the present invention
Suddenly are as follows:
(1) the first SOI piece 10 is taken, and separately takes transparent 33 chip glass 8 of BF, to 33 glass of the first SOI piece 10 and BF
The surface of glass chip 8 carries out standard cleaning, spare;
(2) 33 chip glass 8 of top layer silicon 11 and BF of SOI piece 10 is carried out under cryogenic using anode linkage method
Anode linkage, 33 chip glass 8 of BF form transparent substrates;
(3) using the 80% of chemical mechanical polishing method removal 10 substrate silicon thickness of SOI piece, then it is surplus with buffering etching liquid removal
Remaining 20% base silicon, etching stopping is in the buried silicon dioxide layer surface of SOI piece 10;
(4) photoetching, graphical cavity shape, the buried silicon dioxide layer layer of the first SOI piece 10 of wet etching remove cavity figure
Silica in shape window, etching stopping form cavity structure and pillar 3 in the top layer silicon face of the first SOI piece 10;Simultaneously
The 2nd SOI piece 12 is separately taken to clean, it is spare;
(5) photoetching, graphical diffraction grating shape, the top layer silicon of the first SOI piece 10 of wet etching, etching stopping is in BF
33 chip glass, 8 upper surface forms diffraction grating;Use oxidizing process in the top layer silicon Surface Creation two of the 2nd SOI piece 12 simultaneously
Silicon oxide layer 13;
(6) use watery fusion bonding method by 12 top layer of silica pillar 3 and the 2nd SOI piece on the first SOI piece 10
Silicon dioxide layer 13 on silicon carries out vacuum bonding, and cavity is vacuum sealed at this time, forms cavity 4;
(7) using the 80% of the method removal 12 substrate silicon thickness of the 2nd SOI piece of chemically mechanical polishing, then etching liquid is used
Remaining 20% is removed, the buried silicon dioxide layer of the 2nd SOI piece 12 is exposed;Again using the method removal the of dry or wet etch
The buried silicon dioxide layer layer of two SOI pieces 12 exposes the 2nd SOI piece 12 remaining top layer silicon after aoxidizing;
(8) the 2nd SOI piece 12 remaining top layer silicon after aoxidizing is etched using buffering etching liquid, etching stopping is in titanium dioxide
Silicon layer 13 forms electric insulating film 2 at this time;
(9) ZnO sensitive material is sputtered in the upper surface of electric insulating film 2 using the method for magnetron sputtering, is formed sensitive
Film 1;
(10) photoetching is graphically sequentially etched sensitive thin film 1, electric insulating film 2 and pillar 3 using wet etching, carves
Erosion stops at the upper surface of lower electrode electrical connection 5, exposes lower electrode pad position;
(11) it in sensitive thin film 1 and the upper surface spin coating photoresist of the lower electrode exposed electrical connection 5, photoetching, and sputters
Metallic aluminium forms electrode pad 9 (referring to top electrode pad and lower electrode pad) using stripping method, and it is sensitive thin to reduce to anneal
Contact resistance between film 1 and lower electrode electrical connection 5 and electrode pad 9.
To further increase sensitive material 1 to the selectivity of tested gas, the later technique step of above-mentioned processing step (8)
It is rapid alterable are as follows:
(9) ZnO sensitive thin film 14 is sputtered in the upper surface of electric insulating film 2 using the method for magnetron sputtering;
(10) the synthesis solution modified for surface, it is modified by surface is carried out in the immersion solution of ZnO sensitive thin film 14, in turn
The sensitive property between ZnO sensitive thin film 14 and tested gas is improved, final sensitive material 1 is formed;
(11) photoetching is sequentially etched sensitive thin film 1, electric insulating film 2 and pillar 3, etching stopping using wet etching
In the upper surface of lower electrode electrical connection 5, expose lower electrode pad position;
(12) in 1 upper surface spin coating photoresist of sensitive thin film, photoetching, and splash-proofing sputtering metal aluminium, electricity is formed using lift-off technology
Pole pad 9, and anneal to reduce the contact resistance between sensitive thin film 1 and lower electrode electrical connection 5 and electrode pad 9.
The foregoing is merely one embodiment of the present invention, it is not all of or unique embodiment, this field is common
Any equivalent transformation that technical staff takes technical solution of the present invention by reading description of the invention, is the present invention
Claim covered.
Claims (10)
1. a kind of highly selective CMUTs gas sensor of multi-parameter, which is characterized in that from top to bottom successively include sensitive thin film
(1), electric insulating film (2), cavity (4), diffraction grating (6) and transparent substrates (8);The sensitive thin film (1) is used as top electrode,
With vapor sensitivity and can with the changed performance of resistance after gas effect;Diffraction grating (6) is used as lower electrode;
Sensitive thin film (1) and electric insulating film (2) collectively form vibration film.
2. the highly selective CMUTs gas sensor of a kind of multi-parameter according to claim 1, which is characterized in that sensitive thin
Film (1) is the metal oxide thin films with vapor sensitivity, and sensitive thin film (1) can be same after acting on tested gas
The quality and resistance of Shi Yinqi sensitive thin film (1) change.
3. according to right want 2 described in a kind of highly selective CMUTs gas sensor of multi-parameter, which is characterized in that sensitive thin film
(1) SnO is used2Film, ZnO film, Fe2O3Film or WO3Film.
4. the highly selective CMUTs gas sensor of a kind of multi-parameter according to claim 1, which is characterized in that sensitive thin
Film (1) is covered on electric insulating film (2), and only corresponding region right above covering cavity (4).
5. the highly selective CMUTs gas sensor of a kind of multi-parameter according to claim 1, which is characterized in that diffraction light
Grid (6) are located inside cavity (4), are arranged between each grating of diffraction grating (6) and between diffraction grating (6) and surrounding structure
It is electrically connected (7), diffraction grating (6) is used to the light reflected by vibration film carrying out diffraction.
6. the highly selective CMUTs gas sensor of a kind of multi-parameter according to claim 1, which is characterized in that electrical isolation
Material selected by any two kinds in pillar (3), diffraction grating (6) and transparent substrates (8) around film (1), cavity (4)
Thermal expansion coefficient is not much different in 20%.
7. the application method of the highly selective CMUTs gas sensor of multi-parameter described in claim 1-6 any one, feature exist
In process includes:
After tested gas and sensitive thin film (1) interact, the quality and resistance of sensitive thin film (1) change simultaneously;
It can be realized the detection of tested gas by the detection of resonance frequency and vibration displacement both output parameters to vibration film.
8. application method according to claim 7, which is characterized in that sensitive thin film (1) is half with vapor sensitivity
It can cause the quality of wave sensitive thin film (1) after conductor metal sull, sensitive thin film (1) and the effect of tested gas simultaneously
It changes with resistance;
By adjusting the temperature of the highly selective CMUTs gas sensor of multi-parameter, realize that the multi-parameter is highly selective
CMUTs gas sensor detects the multiplicating of tested gas.
9. benefit requires the preparation method of the highly selective CMUTs gas sensor of multi-parameter described in 1-6 any one, feature exists
In including the following steps:
S1 takes the first SOI piece and transparent glass wafer cleaning, spare;
The top layer silicon of first SOI piece and transparent glass chip under cryogenic using anode linkage method are carried out anode key by S2
It closes;
S3 removes the 80% of the first SOI piece substrate silicon thickness using chemical mechanical polishing method, then remaining with buffering etching liquid removal
20% base silicon, etching stopping is in the first SOI piece buried silicon dioxide layer;
S4, photoetching, graphical cavity shape, the first SOI piece buried silicon dioxide layer layer of wet etching remove two in graphical window
Silica, etching stopping form the pillar (3) around cavity (4) and cavity (4) in the first SOI piece top layer silicon face;Separately take one
2nd SOI piece is cleaned as the 2nd SOI piece, is spare by SOI piece;
S5, photoetching, graphical diffraction grating shape, the first SOI piece top layer silicon of wet etching, etching stopping is in transparent glass chip
Upper surface is formed diffraction grating (6);The top layer silicon for aoxidizing the 2nd SOI piece, in the top layer silicon Surface Creation dioxy of the 2nd SOI piece
SiClx layer;
Table in S6, the buried silicon dioxide layer for being retained the first SOI on piece using watery fusion bonding method and the 2nd SOI piece top layer silicon
The silicon dioxide layer in face carries out vacuum bonding, at this time by cavity (4) vacuum sealing;
S7, it is surplus using the 2nd SOI piece base silicon of the method removal 80% of chemically mechanical polishing, then using buffering etching liquid removal
Remaining 20% base silicon, expose the 2nd SOI piece buried silicon dioxide layer;2nd SOI is removed using the method for dry or wet etch
Piece buried silicon dioxide layer layer exposes the 2nd SOI piece remaining top layer silicon after aoxidizing;
S8 etches the 2nd SOI piece remaining top layer silicon after aoxidizing using buffering etching liquid, and etching stopping is in the 2nd SOI piece top
The silicon dioxide layer that layer silicon face is generated through oxidation, release are located at the silica membrane of the 2nd SOI top layer silicon face, form electricity
Insulation film (2);
S9 sputters sensitive thin film (1) on electric insulating film (2) surface using the method for magnetron sputtering, and sensitive thin film (1) is used as upper
Electrode;
S10, photoetching are sequentially etched sensitive thin film (1), electric insulating film (2) and pillar (3), etch-stop using wet etching
Lower electrode pad position is exposed in the upper surface for terminating in lower electrode electrical connection (5);
S11, in sensitive thin film (1) and upper surface spin coating photoresist, photoetching and the sputtering of the lower electrode exposed electrical connection (5)
Metal layer forms electrode pad (9) using stripping method, and anneals to reduce the contact between sensitive thin film (1) and electrode pad
Resistance obtains the highly selective CMUTs gas sensor of multi-parameter.
10. benefit requires the preparation method of the highly selective CMUTs gas sensor of multi-parameter described in 1-6 any one, feature
It is, includes the following steps:
S1 takes the first SOI piece and transparent glass wafer cleaning, spare;
The top layer silicon of first SOI piece and transparent glass chip under cryogenic using anode linkage method are carried out anode key by S2
It closes;
S3 removes the 80% of the first SOI piece substrate silicon thickness using chemical mechanical polishing method, then remaining with buffering etching liquid removal
20% base silicon, etching stopping is in the first SOI piece buried silicon dioxide layer;
S4, photoetching, graphical cavity shape, the first SOI piece buried silicon dioxide layer layer of wet etching remove two in graphical window
Silica, etching stopping form cavity (4) and pillar (3) in the first SOI piece top layer silicon face;Separately take a SOI piece as second
2nd SOI piece is cleaned, is spare by SOI piece;
S5, photoetching, graphical diffraction grating shape, the first SOI piece top layer silicon of wet etching, etching stopping is in transparent glass chip
Upper surface is formed diffraction grating (6);The top layer silicon for aoxidizing the 2nd SOI piece, in the top layer silicon Surface Creation dioxy of the 2nd SOI piece
SiClx layer;
Table in S6, the buried silicon dioxide layer for being retained the first SOI on piece using watery fusion bonding method and the 2nd SOI piece top layer silicon
The silicon dioxide layer in face carries out vacuum bonding, at this time by cavity (4) vacuum sealing;
S7, it is surplus using the 2nd SOI piece base silicon of the method removal 80% of chemically mechanical polishing, then using buffering etching liquid removal
Remaining 20% base silicon, expose the 2nd SOI piece buried silicon dioxide layer;2nd SOI is removed using the method for dry or wet etch
Piece buried silicon dioxide layer layer exposes the 2nd SOI piece remaining top layer silicon after aoxidizing;
S8 etches the 2nd SOI piece remaining top layer silicon after aoxidizing using buffering etching liquid, and etching stopping is in the 2nd SOI piece top
The silicon dioxide layer that layer silicon face is generated through oxidation, release are located at the silica membrane of the 2nd SOI top layer silicon face, form electricity
Insulation film (2);
S9 sputters sensitive thin film (1) on electric insulating film (2) surface using the method for magnetron sputtering, and sensitive thin film (1) is used as upper
Electrode;
S10, synthesis are used for the solution of chemical modification, and sensitive thin film (1) is immersed progress surface in solution and is modified, is improved sensitive thin
Sensitive property between film (1) and tested gas;
S11, photoetching are sequentially etched sensitive thin film (1), electric insulating film (2) and pillar (3), etch-stop using wet etching
Lower electrode pad position is exposed in the upper surface for terminating in lower electrode electrical connection (5);
S12, in sensitive thin film (1) and upper surface spin coating photoresist, photoetching and the sputtering of the lower electrode exposed electrical connection (5)
Metal layer forms electrode pad (9) using stripping method, and anneals to reduce the contact between sensitive thin film (1) and electrode pad
Resistance obtains the highly selective CMUTs gas sensor of multi-parameter.
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