CN110147869A - A kind of production line wire body start and stop data acquisition device, system and method - Google Patents
A kind of production line wire body start and stop data acquisition device, system and method Download PDFInfo
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Abstract
The present invention relates to a kind of production line wire body start and stop data acquisition device, system and method, which includes: at least one start-stop button, the start and stop of the production line wire body monitored for the on-off control by itself；Acquisition module, for acquiring the on-off signal of the start-stop button；Communication module, for the on-off signal to be sent to server.The method for manually obtaining the start and stop information of production line wire body compared to the prior art, technical solution provided by the invention, high degree of automation, real-time be good, artificial less investment, user experience are high；In addition, directly installation acquisition module and communication module, deployment implementation are easy, at low cost, easy to operate due to the hardware configuration without changing existing production line wire body；Furthermore technical solution provided by the invention, for subsequent server, according to getting, each production line of the start and stop information analysis assembles bottleneck process, stopwatch measurement has established data basis.
Description
Technical field
The present invention relates to production line data acquisition technique fields, and in particular to a kind of production line wire body start and stop data acquisition dress
It sets, system and method.
Background technique
Production line wire body is because deficiencies of stores, abnormal quality, the unbalanced presence of beat stop line or put phenomena such as stopping at present.When long
Between stop line and independently declared by each teams and groups, and audited through personnel such as technique, Quality Controls.Stop line or point stopping time as caused by unexpected abnormality
Between it is uncontrollable, to declare process cumbersome, cause producing line administrative staff to receive and stop line or point stops information there are hysteresis quality, delay is adopted
Remedial measure is taken, production loss is be easy to cause.
Summary of the invention
To be overcome the problems, such as present in the relevant technologies at least to a certain extent, the present invention provides a kind of production line wire body and opens
Stop data acquisition device, system and method, to solve the problems, such as that the prior art can not acquire production line wire body start and stop data in real time.
According to a first aspect of the embodiments of the present invention, a kind of production line wire body start and stop data acquisition device is provided, comprising:
At least one start-stop button, the start and stop of the production line wire body monitored for the on-off control by itself；
Acquisition module, for acquiring the on-off signal of the start-stop button；
Communication module, for the on-off signal to be sent to server, so that the server is believed according to the on-off
Number, obtain the start and stop information of monitored production line wire body.
Preferably, the quantity of the start-stop button is identical with the monitored quantity of production line wire body, alternatively,
The quantity of the start-stop button is identical with monitored chief engineer's number of segment of production line wire body, alternatively,
The quantity of the start-stop button is identical with the monitored post number of all workshop sections of production line wire body.
Preferably, the acquisition module and communication module are arranged in a wire body vulnerabilities scan cabinet, the line
Weak electrical control cabinet is arranged by the production line wire body.
Preferably, the acquisition module includes at least one in following item:
Current transformer, current sensor, voltage sensor.
Preferably, the communication module is wireless communication module.
Preferably, described device, further includes:
Photoelectric sensor is arranged in by monitored production line wire body, for the product transmitted in production line wire body into
Row counts；
The acquisition module is also used to acquire the count information of the product transmitted in the production line wire body；
The communication module is also used to the count information being sent to the server so that the server according to
The count information obtains the production information of monitored production line wire body.
According to a second aspect of the embodiments of the present invention, a kind of production line wire body start and stop data collection system is provided, comprising:
Server, monitoring terminal and at least one above-mentioned production line wire body start and stop data acquisition device, wherein
The server is communicated to connect with the monitoring terminal, production line wire body start and stop data acquisition device respectively.
Preferably, the quantity of the production line wire body start and stop data acquisition device and monitored production line wire body quantity phase
Together, the corresponding production line wire body of a production line wire body start and stop data acquisition device.
Preferably, the monitoring terminal, comprising:
Display module, for showing the start and stop information of monitored production line wire body.
Preferably, the monitoring terminal, further includes:
Recording module, the quality information of the product in the production line wire body of typing user input；
Analysis module, for analyzing the quality of the product in production line wire body according to the quality information；
Calling module, for user when production line wire body is abnormal call alerts.
According to a third aspect of the embodiments of the present invention, a kind of production line wire body start and stop collecting method is provided, comprising:
Acquire the on-off signal of start-stop button；
The on-off signal is sent to server, so that the server obtains monitored according to the on-off signal
Production line wire body start and stop information；
Wherein, the start-stop button is used for the start and stop by the monitored production line wire body of the on-off control of itself.
Preferably, the method, further includes:
The count information of the product transmitted in the monitored production line wire body of acquisition；
The count information is sent to the server, so that the server obtains quilt according to the count information
The production information of the production line wire body of monitoring.
The technical solution that the embodiment of the present invention provides can include the following benefits:
By obtaining the on-off signal of start-stop button, the start and stop information of monitored production line wire body is obtained, compared to existing
The method that the start and stop information of production line wire body is manually obtained in technology, technical solution provided by the invention, high degree of automation, reality
When property is good, artificial less investment, user experience are high；In addition, due to the hardware configuration without changing existing production line wire body, directly
Install acquisition module and communication module additional, it is easy, at low cost, easy to operate that deployment is implemented；Furthermore technology provided by the invention
Scheme, for subsequent server, according to getting, each production line of the start and stop information analysis assembles bottleneck process, stopwatch measurement is established
Data basis is determined.
It should be understood that above general description and following detailed description be only it is exemplary and explanatory, not
It can the limitation present invention.
Detailed description of the invention
The drawings herein are incorporated into the specification and forms part of this specification, and shows and meets implementation of the invention
Example, and be used to explain the principle of the present invention together with specification.
Fig. 1 is a kind of schematic diagram of production line wire body start and stop data acquisition device shown according to an exemplary embodiment；
Fig. 2 is a kind of schematic diagram of production line wire body start and stop data collection system shown according to an exemplary embodiment；
Fig. 3 is a kind of flow chart of production line wire body start and stop collecting method shown according to an exemplary embodiment.
Specific embodiment
Example embodiments are described in detail here, and the example is illustrated in the accompanying drawings.Following description is related to
When attached drawing, unless otherwise indicated, the same numbers in different drawings indicate the same or similar elements.Following exemplary embodiment
Described in embodiment do not represent all embodiments consistented with the present invention.On the contrary, they be only with it is such as appended
The example of device and method being described in detail in claims, some aspects of the invention are consistent.
Fig. 1 is a kind of schematic diagram of production line wire body start and stop data acquisition device shown according to an exemplary embodiment,
Referring to Fig. 1, which includes:
At least one start-stop button 101, the start and stop of the production line wire body monitored for the on-off control by itself；
Acquisition module 102, for acquiring the on-off signal of the start-stop button；
Communication module 103, for the on-off signal to be sent to server 200, so that the server 200 is according to institute
On-off signal is stated, the start and stop information of monitored production line wire body is obtained.
Preferably, the acquisition module 102 includes at least one in following item:
Current transformer, current sensor, voltage sensor.
Preferably, the communication module 103 is wireless communication module.
Preferably, the acquisition module 102 and communication module 103 are arranged in a wire body vulnerabilities scan cabinet 104, the line
Weak electrical control cabinet 104 is arranged by the production line wire body.
It is understood that the benefit being arranged in this way, is to reduce connecting line exposed in monitored production line wire body,
Equipment occupation space is reduced, meanwhile, dustproof and waterproof is also moved easily.
In concrete practice, it can draw in signal wire to vulnerabilities scan cabinet from start-stop button, by signal wire by start-stop button
It links together with acquisition module, so that the acquisition module can collect the on-off signal of the start-stop button in real time.
It adds it is understood that the start-stop button can be in monitored production line wire body, is also possible to multiple
With the scram button in existing monitored production line wire body, the quantity of start-stop button and position can be according to the practical need of monitoring
It is configured.
For example, if being only monitored to the whole start and stop situation of every monitored wire body, it is only necessary in every monitored line
One start-stop button is set by body, to realize the monitoring to line number evidence is stopped；If desired to some point of monitored wire body
The start and stop situation of position is monitored, then needs that a start-stop button is respectively arranged in the specific point of monitored wire body, to realize
Stop the monitoring of data to point.
In concrete practice, the actual conditions for further accounting for product in production line wire body are configured, such as are arranged in product
It assembles at post corresponding to bottleneck process, is easy at the workshop section position of obstruction alternatively, product transmission is arranged in, alternatively, setting
By ageing equipment, the production line wire body of Frequent Troubles etc..
It should be noted that the start and stop information includes but is not limited to following information:
The number of monitored production line wire body, plan duration, the number of starts, runing time, shut down duration, start rate,
And each producing line starts situation (for example, starting time, starting duration etc.) and each producing line stops line information (for example, when shutting down extremely
Between, shut down duration, job responsibility people etc.).
It is understood that technical solution provided in this embodiment obtains quilt by obtaining the on-off signal of start-stop button
The start and stop information of the production line wire body of monitoring, the method for manually obtaining the start and stop information of production line wire body compared to the prior art,
Technical solution provided in this embodiment, high degree of automation, real-time be good, artificial less investment, user experience are high；In addition, by
In the hardware configuration without changing existing production line wire body, directly installation acquisition module and communication module, deployment is implemented to hold
Easily, at low cost, easy to operate；Furthermore technical solution provided in this embodiment is subsequent server according to getting the start and stop
The each production line assembly bottleneck process of information analysis, stopwatch measurement have established data basis.
Preferably, the quantity of the start-stop button is identical with the monitored quantity of production line wire body, alternatively,
The quantity of the start-stop button is identical with monitored chief engineer's number of segment of production line wire body, alternatively,
The quantity of the start-stop button is identical with the monitored post number of all workshop sections of production line wire body.
It is understood that if the quantity of the start-stop button is identical with the monitored quantity of production line wire body, each
Monitored production line wire body can configure a start-stop button, realize the whole monitoring to every production line wire body；If institute
The quantity for stating start-stop button is identical with monitored chief engineer's number of segment of production line wire body, and each monitored production line wire body is every
A workshop section can configure a start-stop button, realize the real-time monitoring to each workshop section of every production line wire body；If described
The quantity of start-stop button is identical with the monitored post number of all workshop sections of production line wire body, each monitored production line line
Each post of each workshop section of body can configure a start-stop button, realize to each workshop section of every production line wire body
The real-time monitoring in each post.
By taking the production line wire body of outdoor machine of air-conditioner as an example, wherein the start-stop button distribution of a production line wire body is as follows:
1, card post, welding post, dress outer cover post 3, upper line segment: are received；
2, middle conductor 3: perfusion post, fills automatically controlled post at electronics leak detection post；
3, pressure-resistant post, secondary pouring post packed segments 2: are beaten.
Preferably, described device, further includes:
Photoelectric sensor is arranged in by monitored production line wire body, for the product transmitted in production line wire body into
Row counts；
The acquisition module 102 is also used to acquire the count information of the product transmitted in the production line wire body；
The communication module 103 is also used to for the count information to be sent to the server 200, so that the service
Device 200 obtains the production information of monitored production line wire body according to the count information.
It is understood that by the count information of the product transmitted in production line wire body, server may determine that birth
Whether the product of producing line wire body normally produces, for example, sometime, the product counting transmitted in some monitored production line wire body
It is unchanged always, it is possible to which that production line wire body has been shut down at this time, alternatively, not having conveying products, server in the production line wire body
In conjunction with the on-off signal of start-stop button, further can precisely judge it is that monitored production line wire body is shut down, or is located
In normal production status, to precisely grasp the production information of production line wire body.
It is understood that technical solution provided in this embodiment, not only may be implemented the start and stop information of production line wire body
Acquisition, moreover it is possible to realize the acquisition of production information, utilization rate of equipment and installations is high, user experience is good.
Fig. 2 is a kind of schematic diagram of production line wire body start and stop data collection system shown according to an exemplary embodiment,
Referring to fig. 2, which includes:
Server 200, monitoring terminal 300 and at least one above-mentioned production line wire body start and stop data acquisition device,
In,
The server 200 respectively with the monitoring terminal 300, production line wire body start and stop data acquisition device communication link
It connects.
Preferably, referring to fig. 2, the quantity of the production line wire body start and stop data acquisition device and monitored production line line
Body quantity is identical, the corresponding production line wire body of a production line wire body start and stop data acquisition device.
It is understood that technical solution provided in this embodiment obtains quilt by obtaining the on-off signal of start-stop button
The start and stop information of the production line wire body of monitoring, the method for manually obtaining the start and stop information of production line wire body compared to the prior art,
Technical solution provided in this embodiment, high degree of automation, real-time be good, artificial less investment, user experience are high；In addition, by
In the hardware configuration without changing existing production line wire body, directly installation acquisition module and communication module, deployment is implemented to hold
Easily, at low cost, easy to operate；Furthermore technical solution provided in this embodiment is subsequent server according to getting the start and stop
The each production line assembly bottleneck process of information analysis, stopwatch measurement have established data basis.
Preferably, the monitoring terminal 300, comprising:
Display module, for showing the start and stop information of monitored production line wire body.
It is understood that producing line administrative staff can be allowed to recognize the start and stop information of producing line in time by monitoring terminal,
It adopts remedial measures in time, reduces production loss.
Preferably, the monitoring terminal 300, further includes:
Recording module, the quality information of the product in the production line wire body of typing user input；
Analysis module, for analyzing the quality of the product in production line wire body according to the quality information；
Calling module, for user when production line wire body is abnormal call alerts.
It is understood that user can pass through prison in occurrence of equipment exception, quality abnormal, personnel and security exception
It surveys terminal and carries out call alerts.
In quality station when there is quality bad, the typing of product flame can be carried out by monitoring terminal.
By the monitoring terminal, the fraction defective and first-pass yield of the product in production line wire body can also be analyzed.
Fig. 3 is a kind of flow chart of production line wire body start and stop collecting method shown according to an exemplary embodiment,
Referring to Fig. 3, this method comprises:
Step S1, the on-off signal of start-stop button is acquired；
Step S2, the on-off signal is sent to server, so that the server is obtained according to the on-off signal
The start and stop information of monitored production line wire body；
Wherein, the start-stop button is used for the start and stop by the monitored production line wire body of the on-off control of itself.
It is understood that technical solution provided in this embodiment obtains quilt by obtaining the on-off signal of start-stop button
The start and stop information of the production line wire body of monitoring, the method for manually obtaining the start and stop information of production line wire body compared to the prior art,
Technical solution provided in this embodiment, high degree of automation, real-time be good, artificial less investment, user experience are high；In addition, by
In the hardware configuration without changing existing production line wire body, directly installation acquisition module and communication module, deployment is implemented to hold
Easily, at low cost, easy to operate；Furthermore technical solution provided in this embodiment is subsequent server according to getting the start and stop
The each production line assembly bottleneck process of information analysis, stopwatch measurement have established data basis.
Preferably, the method, further includes:
The count information of the product transmitted in the monitored production line wire body of acquisition；
The count information is sent to the server, so that the server obtains quilt according to the count information
The production information of the production line wire body of monitoring.
It is understood that by the count information of the product transmitted in production line wire body, server may determine that birth
Whether the product of producing line wire body normally produces, for example, sometime, the product counting transmitted in some monitored production line wire body
It is unchanged always, it is possible to which that production line wire body has been shut down at this time, alternatively, not having conveying products, server in the production line wire body
In conjunction with the on-off signal of start-stop button, further can precisely judge it is that monitored production line wire body is shut down, or is located
In normal production status, to precisely grasp the production information of production line wire body.
It is understood that technical solution provided in this embodiment, not only may be implemented the start and stop information of production line wire body
Acquisition, moreover it is possible to realize the acquisition of production information, utilization rate of equipment and installations is high, user experience is good.
It is understood that same or similar part can mutually refer in the various embodiments described above, in some embodiments
Unspecified content may refer to the same or similar content in other embodiments.
It should be noted that in the description of the present invention, term " first ", " second " etc. are used for description purposes only, without
It can be interpreted as indication or suggestion relative importance.In addition, in the description of the present invention, unless otherwise indicated, the meaning of " multiple "
Refer at least two.
Any process described otherwise above or method description are construed as in flow chart or herein, and expression includes
It is one or more for realizing specific logical function or process the step of executable instruction code module, segment or portion
Point, and the range of the preferred embodiment of the present invention includes other realization, wherein can not press shown or discussed suitable
Sequence, including according to related function by it is basic simultaneously in the way of or in the opposite order, Lai Zhihang function, this should be of the invention
Embodiment person of ordinary skill in the field understood.
It should be appreciated that each section of the invention can be realized with hardware, software, firmware or their combination.Above-mentioned
In embodiment, software that multiple steps or method can be executed in memory and by suitable instruction execution system with storage
Or firmware is realized.It, and in another embodiment, can be under well known in the art for example, if realized with hardware
Any one of column technology or their combination are realized: having a logic gates for realizing logic function to data-signal
Discrete logic, with suitable combinational logic gate circuit specific integrated circuit, programmable gate array (PGA), scene
Programmable gate array (FPGA) etc..
Those skilled in the art are understood that realize all or part of step that above-described embodiment method carries
It suddenly is that relevant hardware can be instructed to complete by program, the program can store in a kind of computer-readable storage medium
In matter, which when being executed, includes the steps that one or a combination set of embodiment of the method.
It, can also be in addition, each functional unit in each embodiment of the present invention can integrate in a processing module
It is that each unit physically exists alone, can also be integrated in two or more units in a module.Above-mentioned integrated mould
Block both can take the form of hardware realization, can also be realized in the form of software function module.The integrated module is such as
Fruit is realized and when sold or used as an independent product in the form of software function module, also can store in a computer
In read/write memory medium.
Storage medium mentioned above can be read-only memory, disk or CD etc..
In the description of this specification, reference term " one embodiment ", " some embodiments ", " example ", " specifically show
The description of example " or " some examples " etc. means specific features, structure, material and/or spy described in conjunction with this embodiment or example
Point is included at least one embodiment or example of the invention.In the present specification, schematic expression of the above terms are not
Centainly refer to identical embodiment or example.Moreover, specific features, structure, material and/or the feature of description can be any
One or more embodiment or examples in can be combined in any suitable manner.
Although the embodiments of the present invention has been shown and described above, it is to be understood that above-described embodiment is example
Property, it is not considered as limiting the invention, those skilled in the art within the scope of the invention can be to above-mentioned
Embodiment is changed, modifies, replacement and variant.
Claims (12)
1. a kind of production line wire body start and stop data acquisition device characterized by comprising
At least one start-stop button, the start and stop of the production line wire body monitored for the on-off control by itself；
Acquisition module, for acquiring the on-off signal of the start-stop button；
Communication module, for the on-off signal to be sent to server, so that the server is obtained according to the on-off signal
Take the start and stop information of monitored production line wire body.
2. the apparatus according to claim 1, which is characterized in that
The quantity of the start-stop button is identical with the monitored quantity of production line wire body, alternatively,
The quantity of the start-stop button is identical with monitored chief engineer's number of segment of production line wire body, alternatively,
The quantity of the start-stop button is identical with the monitored post number of all workshop sections of production line wire body.
3. the apparatus according to claim 1, which is characterized in that
The acquisition module and communication module are arranged in a wire body vulnerabilities scan cabinet, and the wire body vulnerabilities scan cabinet is arranged in institute
It states by production line wire body.
4. the apparatus according to claim 1, which is characterized in that the acquisition module includes at least one in following item:
Current transformer, current sensor, voltage sensor.
5. the apparatus according to claim 1, which is characterized in that
The communication module is wireless communication module.
6. described in any item devices according to claim 1~5, which is characterized in that further include:
Photoelectric sensor is arranged in by monitored production line wire body, based on the product transmitted on to production line wire body carries out
Number；
The acquisition module is also used to acquire the count information of the product transmitted in the production line wire body；
The communication module is also used to the count information being sent to the server, so that the server is according to
Count information obtains the production information of monitored production line wire body.
7. a kind of production line wire body start and stop data collection system characterized by comprising
Server, monitoring terminal and the described in any item production line wire body start and stop data acquisitions of at least one claim 1~6
Device, wherein
The server is communicated to connect with the monitoring terminal, production line wire body start and stop data acquisition device respectively.
8. system according to claim 7, which is characterized in that
The quantity of the production line wire body start and stop data acquisition device is identical as monitored production line wire body quantity, described in one
Production line wire body start and stop data acquisition device corresponds to a production line wire body.
9. system according to claim 7, which is characterized in that the monitoring terminal, comprising:
Display module, for showing the start and stop information of monitored production line wire body.
10. system according to claim 9, which is characterized in that the monitoring terminal, further includes:
Recording module, the quality information of the product in the production line wire body of typing user input；
Analysis module, for analyzing the quality of the product in production line wire body according to the quality information；
Calling module, for user when production line wire body is abnormal call alerts.
11. a kind of production line wire body start and stop collecting method characterized by comprising
Acquire the on-off signal of start-stop button；
The on-off signal is sent to server, so that the server obtains monitored life according to the on-off signal
The start and stop information of producing line wire body；
Wherein, the start-stop button is used for the start and stop by the monitored production line wire body of the on-off control of itself.
12. according to the method for claim 11, which is characterized in that further include:
The count information of the product transmitted in the monitored production line wire body of acquisition；
The count information is sent to the server, so that the server obtains monitored according to the count information
Production line wire body production information.
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| CN201910477109.7A CN110147869A (en) | 2019-06-03 | 2019-06-03 | A kind of production line wire body start and stop data acquisition device, system and method |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113592049A (en) * | 2021-07-29 | 2021-11-02 | 无锡吉兴汽车声学部件科技有限公司 | Method and system for accurately matching process acquisition data of automatic production line |
| CN115903707A (en) * | 2022-12-01 | 2023-04-04 | 苏州连讯电子有限公司 | Connecting line production optimization method and system based on station monitoring |
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| CN115903707A (en) * | 2022-12-01 | 2023-04-04 | 苏州连讯电子有限公司 | Connecting line production optimization method and system based on station monitoring |
| CN115903707B (en) * | 2022-12-01 | 2024-02-06 | 苏州连讯电子有限公司 | Connecting wire production optimization method and system based on station monitoring |
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