CN110053347B - Method for attaching surface of super-wear-resistant stone-plastic floor to base material - Google Patents
Method for attaching surface of super-wear-resistant stone-plastic floor to base material Download PDFInfo
- Publication number
- CN110053347B CN110053347B CN201910341977.2A CN201910341977A CN110053347B CN 110053347 B CN110053347 B CN 110053347B CN 201910341977 A CN201910341977 A CN 201910341977A CN 110053347 B CN110053347 B CN 110053347B
- Authority
- CN
- China
- Prior art keywords
- groove
- floor
- base material
- substrate
- ring
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/08—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the cooling method
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
Landscapes
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Floor Finish (AREA)
Abstract
The invention discloses a method for attaching the surface of a super-abrasion-resistant stone-plastic floor to a base material, which comprises the following steps: installing a limiting ring: through the fixed wooden ring of screw at the upper surface of substrate, set up the flowing groove: the upper surface at the substrate just is located and has seted up the flowing groove between two mutually perpendicular's wood system rings, sets up the spacing groove: the lower surface of the floor surface is provided with a limiting groove matched with the wood ring, and the limiting groove is divided into an upper groove part and a lower groove part. This super wear-resisting stone-plastic floor surface and substrate laminating method uses through the cooperation of parts such as wood system ring, flowing groove, spacing groove and centre groove, adopts the mode of splicing back adhesive to fix floor surface and substrate, has increased the stability of floor surface for the substrate, has avoided because the floor receives the floor surface that non-vertical effort leads to for a long time and has come off, has prolonged the life on floor, has avoided simultaneously because the floor surface that the operative employee error leads to and substrate laminating dislocation.
Description
Technical Field
The invention relates to the technical field of floor processing, in particular to a method for attaching the surface of a super-abrasion-resistant stone-plastic floor to a base material.
Background
The stone-plastic floor is a novel light floor decoration material which is very popular in the world at present, and is also called as a light floor material, the use is very wide, for example, various places such as families, hospitals, schools, office buildings, factories, public places, supermarkets, businesses and the like, the stone-plastic floor refers to a floor produced by adopting a polyvinyl chloride material, and specifically, the stone-plastic floor is produced by taking polyvinyl chloride and copolymer resin thereof as main raw materials and adding auxiliary materials such as fillers, plasticizers, stabilizers, colorants and the like on a sheet-shaped continuous base material through a coating process or a calendaring, extruding or extruding process, and in the processing process of the stone-plastic floor, in order to increase the fireproof wear resistance of the stone-plastic floor, a floor surface layer is often additionally arranged on the surface of the stone-plastic floor.
In the prior art, only a simple adhesive bonding mode is adopted to laminate the floor surface and the base material, the floor surface is easy to fall off due to the fact that the floor receives non-vertical acting force for a long time, the service life of the floor is shortened, meanwhile, the floor surface and the base material are easy to laminate and dislocated due to the fact that an operator makes mistakes during production, and the production difficulty of the floor is increased while the quality of the floor is reduced. The patent of prior application number CN201620071070.0 discloses an automatic laminating equipment of PVC stone plastic floor surface complex film. Although the floor surface and the base material are attached by only adopting a pressurizing and heating adhesion mode, the floor surface is easy to deviate relative to the base material when a non-vertical acting force is applied, and the requirement on the matching degree of the floor surface relative to the base material is high and the production difficulty is high during attachment.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides a method for attaching the surface of a super-abrasion-resistant stone-plastic floor to a base material, which solves the problems that in the prior art, the surface of the floor is attached to the base material only by adopting a simple adhesive bonding mode, the surface of the floor is easy to fall off due to the fact that the floor is subjected to non-vertical acting force for a long time, the service life of the floor is shortened, and meanwhile, the surface of the floor is easy to be attached to the base material in a staggered mode due to errors of operators during production.
(II) technical scheme
In order to achieve the purpose, the invention is realized by the following technical scheme: a method for attaching the surface of a super-wear-resistant stone-plastic floor to a base material comprises the following steps:
s1, installing a limiting ring: fixing a wooden ring on the upper surface of the base material through a screw;
s2, opening a flow groove: a flow groove is arranged on the upper surface of the base material and between the two mutually vertical wooden rings;
s3, forming a limiting groove: the lower surface of the floor surface is provided with a limiting groove matched with the wood ring, the limiting groove is divided into an upper groove part and a lower groove part, the notch of the upper groove part is in a circular truncated cone shape, the notch of the lower groove part is in a cylindrical shape, and the wood ring can be inserted into the lower groove part;
s4, opening a central groove: a central groove is arranged in the central area of the lower surface of the floor surface;
s5, arranging a drainage groove: drainage grooves are formed in the lower surface of the floor surface and positioned on two sides of the central groove, and the drainage grooves and the flowing grooves can form a channel for connecting the central groove with the outside;
s6, setting a rubber plate: a rubber plate is placed in the central groove, and the size of the rubber plate is smaller than that of the central groove and can move in the central groove;
s7, adding a binder: respectively pouring the adhesive into the limiting grooves and the rubber plates under the environment with the temperature of 50-60 ℃, then covering the base material on the floor surface, inserting the wooden ring into the corresponding lower groove part, and then turning over the base material to enable the base material to be positioned below the floor surface, thereby forming the floor body;
s8, heating and pressurizing: raising the temperature to 140 ℃, so that part of the adhesive flows out through a channel formed by the drainage grooves and the flow grooves, and simultaneously applying pressure to the front surface of the floor surface, wherein the heating and pressurizing operations last for 10-15 minutes;
s9, cooling: gradually reducing the temperature to 20 ℃, standing for 10 minutes when the temperature reaches 20 ℃, and then taking out the floor body;
s10, removing excessive adhesive: and removing the excessive adhesive on the edge of the floor body by a cutting device.
Preferably, in step S1, each wooden ring is fixed to the substrate by two screws, and the two screws are located at the top and bottom of the wooden ring, respectively.
Preferably, in step S1, the number of wooden rings is four, and the connecting line of the center points of the adjacent wooden rings is rectangular.
Preferably, in step S8, the magnitude of the applied pressure is in the range of 1-1.5 kpa.
Preferably, in step S9, the duration of the cooling operation is 20 minutes, and the cooling speed is not greater than 10 ℃/min.
(III) advantageous effects
The invention provides a method for attaching the surface of a super-abrasion-resistant stone-plastic floor to a base material. The method has the following beneficial effects: this super wear-resisting stone-plastic floor surface and substrate laminating method, through the cooperation of parts such as wood system ring, the flow groove, spacing groove and centre groove, adopt the mode of splicing back adhesive to fix floor surface and substrate, the stability of floor surface for the substrate has been increased, avoided because the floor receives the floor surface that non-vertical effort leads to for a long time to drop, the life on floor has been prolonged, avoided simultaneously because the floor surface that the operative employee error leads to and substrate laminating dislocation, the production degree of difficulty on floor has been reduced when improving the floor quality.
Drawings
FIG. 1 is a schematic structural view of a substrate according to the present invention;
FIG. 2 is a schematic view of the structure of the floor surface of the present invention;
FIG. 3 is a schematic structural view of a limiting groove according to the present invention.
In the figure: 1. a substrate; 2. a wooden ring; 3. a flow channel; 4. a limiting groove; 5. a floor surface; 6. a central slot; 7. and (4) a drainage groove.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-3, the present invention provides a technical solution: a method for attaching the surface of a super-wear-resistant stone-plastic floor to a base material comprises the following steps:
s1, installing a limiting ring: the wooden rings 2 are fixed on the upper surface of the base material 1 through screws, each wooden ring 2 is fixed with the base material 1 through two screws, the two screws are respectively positioned at the top and the bottom of the wooden ring 2, the number of the wooden rings 2 is four, and the connecting line of the central points of the adjacent wooden rings 2 is rectangular;
s2, opening a flow groove 3: a flow groove 3 is arranged on the upper surface of the base material 1 and between two mutually vertical wooden rings 2;
s3, forming a limit groove 4: a limiting groove 4 matched with the wood ring 2 is formed in the lower surface of the floor surface 5, the limiting groove 4 is divided into an upper groove part 41 and a lower groove part 42, the notch of the upper groove part 41 is in a circular truncated cone shape, the notch of the lower groove part 42 is in a cylindrical shape, and the wood ring 2 can be inserted into the lower groove part 42;
s4, opening the central groove 6: a central groove 6 is arranged in the central area of the lower surface of the floor surface 5;
s5, forming a drainage groove 7: drainage grooves 7 are formed in the lower surface of the floor surface 5 and positioned on two sides of the central groove 6, and the drainage grooves 7 and the flowing grooves 3 can form a channel for connecting the central groove 6 with the outside;
s6, setting a rubber plate: a rubber plate is placed in the central groove 6, and the size of the rubber plate is smaller than that of the central groove 6 and can move in the central groove 6;
s7, adding a binder: pouring the adhesive into the limiting groove 4 and the rubber plate respectively in an environment with the temperature of 50-60 ℃, then covering the base material 1 on the floor surface 5, inserting the wooden ring 2 into the corresponding lower groove part 42, then overturning the base material 1, and enabling the base material 1 to be positioned below the floor surface 5, thereby forming a floor body, wherein the addition amount of the adhesive is 30-40% of the capacity of the corresponding groove opening;
s8, heating and pressurizing: raising the temperature to 140 ℃, so that part of the adhesive flows out through a channel formed by the drainage grooves 7 and the flow grooves 3, and simultaneously applying pressure to the front surface of the floor surface 5, wherein the heating and pressurizing operation lasts for 10-15 minutes, and the applied pressure is in the range of 1-1.5 kpa;
s9, cooling: gradually reducing the temperature to 20 ℃, standing for 10 minutes when the temperature reaches 20 ℃, and then taking out the floor body, wherein the duration of the cooling operation is 20 minutes, and the cooling speed is not more than 10 ℃/minute;
s10, removing excessive adhesive: and removing the excessive adhesive on the edge of the floor body by a cutting device.
In conclusion, according to the method for attaching the surface of the super-abrasion-resistant stone-plastic floor to the base material, the wood ring 2, the flow groove 3, the limiting groove 4, the central groove 6 and other components are matched for use, the floor surface 5 and the base material 1 are fixed in a splicing and bonding mode, the stability of the floor surface 5 relative to the base material 1 is improved, the phenomenon that the floor surface 5 falls off due to the fact that the floor is subjected to non-vertical acting force for a long time is avoided, the service life of the floor is prolonged, meanwhile, the phenomenon that the floor surface 5 and the base material 1 are attached and dislocated due to errors of operators is avoided, and the production difficulty of the floor is reduced while the quality of the floor.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (5)
1. A method for attaching the surface of a super-wear-resistant stone-plastic floor to a base material is characterized by comprising the following steps: the method comprises the following steps:
s1, installing a limiting ring: fixing a wooden ring (2) on the upper surface of the base material (1) through screws;
s2, opening a flowing groove (3): a flow groove (3) is arranged on the upper surface of the base material (1) and between the two wood rings (2) which are vertical to each other;
s3, forming a limiting groove (4): the lower surface of the floor surface (5) is provided with a limiting groove (4) matched with the wood ring (2), the limiting groove (4) is divided into an upper groove part (41) and a lower groove part (42), the notch of the upper groove part (41) is in a circular truncated cone shape, the notch of the lower groove part (42) is in a cylindrical shape, and the wood ring (2) can be inserted into the lower groove part (42);
s4, opening a central groove (6): a central groove (6) is arranged in the central area of the lower surface of the floor surface (5);
s5, forming a drainage groove (7): drainage grooves (7) are formed in the lower surface of the floor surface (5) and positioned on two sides of the central groove (6), and the drainage grooves (7) and the flowing grooves (3) can form a channel for connecting the central groove (6) with the outside;
s6, setting a rubber plate: a rubber plate is placed in the central groove (6), and the size of the rubber plate is smaller than that of the central groove (6) and can move in the central groove (6);
s7, adding a binder: pouring the adhesive onto the limiting grooves (4) and the rubber plates respectively in an environment with the temperature of 50-60 ℃, then covering the base material (1) on the floor surface (5) and enabling the wooden rings (2) to be inserted into the corresponding lower groove parts (42), and then overturning the base material (1) to enable the base material (1) to be located below the floor surface (5), so as to form a floor body;
s8, heating and pressurizing: raising the temperature to 140 ℃, so that part of the adhesive flows out through a channel formed by the drainage grooves (7) and the flow grooves (3) while applying pressure to the front surface of the floor surface (5), and the heating and pressurizing operation lasts for 10-15 minutes;
s9, cooling: gradually reducing the temperature to 20 ℃, standing for 10 minutes when the temperature reaches 20 ℃, and then taking out the floor body;
s10, removing excessive adhesive: and removing the excessive adhesive on the edge of the floor body by a cutting device.
2. The method for adhering the surface of the super-wear-resistant stone-plastic floor to the substrate as claimed in claim 1, wherein: in step S1, each wooden ring (2) is fixed to the base material (1) by two screws, which are respectively located at the top and bottom of the wooden ring (2).
3. The method for adhering the surface of the super-wear-resistant stone-plastic floor to the substrate as claimed in claim 1, wherein: in step S1, the number of wooden rings (2) is four, and the connecting line between the center points of adjacent wooden rings (2) is rectangular.
4. The method for adhering the surface of the super-wear-resistant stone-plastic floor to the substrate as claimed in claim 1, wherein: in step S8, the magnitude of the applied pressure is in the range of 1-1.5 kPa.
5. The method for adhering the surface of the super-wear-resistant stone-plastic floor to the substrate as claimed in claim 1, wherein: in step S9, the duration of the cooling operation is 20 minutes, and the cooling rate is not greater than 10 ℃/min.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910341977.2A CN110053347B (en) | 2019-04-26 | 2019-04-26 | Method for attaching surface of super-wear-resistant stone-plastic floor to base material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910341977.2A CN110053347B (en) | 2019-04-26 | 2019-04-26 | Method for attaching surface of super-wear-resistant stone-plastic floor to base material |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN110053347A CN110053347A (en) | 2019-07-26 |
| CN110053347B true CN110053347B (en) | 2020-11-10 |
Family
ID=67320988
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910341977.2A Active CN110053347B (en) | 2019-04-26 | 2019-04-26 | Method for attaching surface of super-wear-resistant stone-plastic floor to base material |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110053347B (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2293610Y (en) * | 1997-06-09 | 1998-10-07 | 泰地板实业有限公司 | Combination floor plate |
| CN202425188U (en) * | 2011-11-15 | 2012-09-05 | 胜宏科技（惠州）股份有限公司 | PCB with rhombic meshy gummosis slots |
| CN204899127U (en) * | 2015-08-01 | 2015-12-23 | 中岭建设集团有限公司 | Multilayer formula wood flooring assemblies |
| CN208023891U (en) * | 2018-04-04 | 2018-10-30 | 湖州南浔三宝木业有限公司 | A kind of wear-resisting floor wearing floor |
| CN208216191U (en) * | 2018-04-25 | 2018-12-11 | 湖州博立科技股份有限公司 | Compound Chinese fir board |
| CN208668869U (en) * | 2018-09-03 | 2019-03-29 | 福建驰宇装饰材料有限公司 | Stone plastic floor |
-
2019
- 2019-04-26 CN CN201910341977.2A patent/CN110053347B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2293610Y (en) * | 1997-06-09 | 1998-10-07 | 泰地板实业有限公司 | Combination floor plate |
| CN202425188U (en) * | 2011-11-15 | 2012-09-05 | 胜宏科技（惠州）股份有限公司 | PCB with rhombic meshy gummosis slots |
| CN204899127U (en) * | 2015-08-01 | 2015-12-23 | 中岭建设集团有限公司 | Multilayer formula wood flooring assemblies |
| CN208023891U (en) * | 2018-04-04 | 2018-10-30 | 湖州南浔三宝木业有限公司 | A kind of wear-resisting floor wearing floor |
| CN208216191U (en) * | 2018-04-25 | 2018-12-11 | 湖州博立科技股份有限公司 | Compound Chinese fir board |
| CN208668869U (en) * | 2018-09-03 | 2019-03-29 | 福建驰宇装饰材料有限公司 | Stone plastic floor |
Also Published As
| Publication number | Publication date |
|---|---|
| CN110053347A (en) | 2019-07-26 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| EP3663373B1 (en) | High-performance repair tape for backboard of photovoltaic module, and manufacturing method therefor | |
| CN109895472B (en) | Self-sinking plastic floor and preparation method thereof | |
| CN100339212C (en) | Retroreflection sheet | |
| JP2012193295A (en) | Adhesive tape | |
| CN110053347B (en) | Method for attaching surface of super-wear-resistant stone-plastic floor to base material | |
| CN102642353B (en) | Optical film sticking structure and manufacturing method thereof | |
| CN104015324A (en) | Preparation technology for edge-sealing strip subjected to co-extrusion molding | |
| KR101625484B1 (en) | Manufacturing Method of Polarizing Lens and Polarizing Lens made thereby | |
| CN205238736U (en) | Sapphire lens | |
| CN211471281U (en) | PET double-layer acrylic grid protective film | |
| WO2021052206A1 (en) | Non-slip cold-resistant loop mat and manufacturing method therefor | |
| CN209505135U (en) | A kind of foaming cladding plate | |
| JP6395301B2 (en) | Flexographic printing plate for testing, manufacturing method thereof, and manufacturing method of liquid crystal display element | |
| CN213082408U (en) | LED release film with good adhesive property | |
| WO2022073263A1 (en) | Preparation method for weather-proof printing sheet | |
| KR20170001806A (en) | Adhesive composition for decoration panel, adhesive sheet for decoration panel, decoration panel and method of preparing decoration panel | |
| CN215096165U (en) | High-humidity-resistant EVA (ethylene-vinyl acetate) intermediate film for shower room safety glass | |
| CN217059884U (en) | A mould for detecting OCA and apron adhesion performance | |
| CN212783488U (en) | High EVA leveling device that passes through | |
| CN220174849U (en) | Decoration model frame with built-in splicing structure | |
| CN208279551U (en) | A kind of self-adhesion sheet | |
| CN205058767U (en) | Operation panel for composite sheet is adjusted to fixed reaching | |
| CN210117351U (en) | Antithetical couplet base and antithetical couplet mount pad of using this antithetical couplet base to make | |
| CN212569730U (en) | Laminating film for full-lamination product | |
| CN209955639U (en) | Double-sided sucker for numerical control engraving machine |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: A bonding method between super wear-resistant stone plastic floor surface and substrate Effective date of registration: 20220511 Granted publication date: 20201110 Pledgee: Development Zone sub branch of Anhui Hexian Rural Commercial Bank Co.,Ltd. Pledgor: Anhui Ayalon New Material Technology Co.,Ltd. Registration number: Y2022980005359 |
|
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 238200 No. 6 Taiyanghe Road, Ma'anshan Hexian Economic Development Zone, Anhui Province Patentee after: Anhui Aiyalun New Materials Technology Co.,Ltd. Address before: 238200 No. 6 Taiyanghe Road, Ma'anshan Hexian Economic Development Zone, Anhui Province Patentee before: Anhui Ayalon New Material Technology Co.,Ltd. |
|
| CP01 | Change in the name or title of a patent holder |