Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides a high-strength bending-resistant optical-electrical composite cable, which solves the problems that when a common optical-electrical composite cable is impacted by external force, the optical-electrical composite cable is easy to bend due to serious stress on a certain point, the stress points of the optical-electrical composite cable are more concentrated in a plane, the optical-electrical composite cable is bent to generate loss, and the transmission of information is greatly influenced.
(II) technical scheme
In order to achieve the purpose, the invention is realized by the following technical scheme: a high-strength bending-resistant refractive electric composite cable comprises an optical fiber body, a bending stress relief layer, a bending stress relief body, a movable stress relief rod, a stress relief split ring and an outer protective layer, wherein the surface of the optical fiber body is wrapped by a loose tube, the outer surface of the loose tube is wrapped by an inner water-resistant layer, the outer surface of the inner water-resistant layer is wrapped by an inner protective layer, the outer surface of the inner protective layer is wrapped by an outer water-resistant layer, the outer surface of the outer water-resistant layer is wrapped by a spun yarn, the outer surface of the spun yarn is wrapped by an abrasion-resistant layer, the surface of the bending stress relief layer is in a folded shape, the material of the bending stress relief layer comprises rubber, the outer surface of the stress relief split ring is fixedly connected with the inner wall of the bending stress relief layer, the inner wall of the stress relief split ring is fixedly connected with the outer surface of the abrasion-resistant layer, a plurality of rotary holes are formed in the surface of the stress relief split ring, and the surface of the movable stress relief, the surface of the movable stress-relieving rod is fixedly connected with a first guide gravitational layer, the surface of the movable stress-relieving rod is fixedly connected with a second guide gravitational layer, the surface of the first guide gravitational layer and the surface of the second guide gravitational layer are mutually wound, the first guide gravitational layer and the second guide gravitational layer surround each movable stress-relieving rod to form winding rings, the number of the winding rings is the same as that of the movable stress-relieving rods, the inner wall of the curved tension-relieving layer is fixedly connected with a plurality of guide stress-relieving blocks, the surfaces of the guide stress-relieving blocks are in sliding connection with the surfaces of the first guide gravitational layer, the surfaces of the guide stress-relieving blocks are in sliding connection with the surfaces of the second guide gravitational layer, and filling sand is filled between the curved tension-relieving layer and the wear-resistant layer.
The surface of the curved tension unloading layer is fixedly connected with the surface of the curved tension unloading body, the number of the curved tension unloading bodies is a plurality of which are circumferentially distributed by taking the center of the curved tension unloading layer as a circle center, two sides of each curved tension unloading body are splayed, the surface of each curved tension unloading body is fixedly connected with the inner wall of an outer protective layer, an arc-shaped bearing plate is fixedly connected between every two adjacent curved tension unloading bodies, a plurality of reinforcing ribs are embedded in the outer protective layer and are circumferentially distributed by taking the center of the protective layer other than the reinforcing ribs as the circle center, and sealing rings are fixedly connected with two ends of the outer protective layer.
Preferably, the outer water-blocking layer and the inner water-blocking layer are made of the same material, and both the outer water-blocking layer and the inner water-blocking layer are water-swellable water-blocking layers for common photoelectric composite cables.
Preferably, the material of the loose tube comprises polybutylene methacrylate, which is currently the most commonly used material for loose tubes.
Preferably, the material of the inner protective layer and the material of the outer protective layer both comprise rubber, and the inner protective layer is positioned between the spun rayon yarn and the inner water-resistant layer.
Preferably, the spun nylon yarn is para-spun nylon yarn commonly used for photoelectric composite cables, the spun nylon yarn is located between the outer water-resistant layer and the wear-resistant layer, and the wear-resistant layer is made of rubber.
Preferably, the number of the movable force unloading rods is the same as that of the rotary holes, the movable force unloading rods correspond to the rotary holes one by one, and the rotary holes are circumferentially distributed by taking the center of the force unloading dividing ring as a circle center.
Preferably, the number of the guide force-unloading blocks is the same as that of the movable force-unloading rods, and the surfaces of the guide force-unloading blocks are arc-shaped.
Preferably, a sliding ball is embedded on the surface of the guide force-unloading block, and the surface of the first guide force layer and the surface of the second guide force layer are both in sliding connection with the surface of the sliding ball.
Preferably, the packed sand is a generally dry fine sand grain that is flowable between the layer of varicose relief and the wear layer.
(III) advantageous effects
(1) When the external force impacts local points of the photoelectric composite cable, the external force is firstly transmitted to the curved tension relief body or the arc-shaped bearing plate through the outer protective layer, the curved tension relief body deforms, on one hand, part of the external force is relieved, on the other hand, two side faces of the curved tension relief body are close to the curved tension relief layer, the contact and external force transmission faces are enlarged, the stress face is enlarged, the local stress is relieved, meanwhile, the two side faces of the curved tension relief body are separated, the external force is separated towards the side faces, the direction of the external force is changed, and the external force does not directly impact the optical fiber body.
(2) According to the invention, the surface of the curved tension unloading layer can tear the guide force unloading block to deform along the tangential direction when the curved tension unloading body deforms, part of external force can be unloaded due to the deformation of the curved tension unloading layer, and the external force can also deviate towards two sides, so that the curved tension unloading layer is matched with the curved tension unloading body to unload force and change the emission direction of the external force, and the effects of changing the direction of force and unloading force in multiple ways are achieved.
(3) After multiple force unloading and force direction changing, force is extruded to a guide force unloading block or a winding ring formed by a first guide force layer and a second guide force layer around a movable force unloading rod through a curved tension force unloading layer, the guide force unloading block moves on the surface of the second guide force layer or the first guide force layer along the arc-shaped surface direction to directly guide force to each winding ring, the winding ring rotates around the movable force unloading rod to extrude the force into the movable force unloading rod, and the movable force unloading rod bears residual impact pressure.
(4) According to the invention, the filling sand is arranged, so that on one hand, the filling sand can move, the filling sand in a winding ring can be extruded when the first guiding gravitational layer and the second guiding gravitational layer are tightly wound under stress, and the filling sand bears partial external force, and on the other hand, the filling sand is stressed between the tensile stress relief layer and the wear-resistant layer to flow, so that the force can be dispersed.
(5) According to the invention, the direction of the external force is changed for multiple times and the force is removed for multiple times, the final stress center is concentrated on the periphery of the outer part of the optical fiber body and is dispersed on each movable force removing rod, and the loose tube, the inner water resisting layer, the inner protective layer, the outer water resisting layer and the spun yarn are combined to protect the photoelectric composite cable, so that the problems that when the general photoelectric composite cable is impacted by the external force, bending is easily caused due to serious stress on a certain point, the stress point of the photoelectric composite cable is concentrated on a surface, the photoelectric composite cable is bent to generate loss, and the transmission of information is greatly influenced are effectively solved.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1-4, an embodiment of the present invention provides a high-strength bending-resistant refractive optical composite cable, which includes an optical fiber body 1, a tensile stress relief layer 2, a tensile stress relief body 3, a movable stress relief rod 4, a stress relief dividing ring 5 and an outer protection layer 6, wherein the surface of the optical fiber body 1 is wrapped with a loose tube 7, the material of the loose tube 7 includes polybutyleneglycol methacrylate, which is the most commonly used material for the loose tube 7 at present, the outer surface of the loose tube 7 is wrapped with an inner water-resistant layer 8, the outer surface of the inner water-resistant layer 8 is wrapped with an inner protection layer 9, the outer surface of the inner protection layer 9 is wrapped with an outer water-resistant layer 10, the outer water-resistant layer 10 and the inner water-resistant layer 8 are water-swellable water-resistant layers for common optical composite cables, the outer surface of the outer water-resistant layer 10 is wrapped with a spun yarn 11, the material of the inner protection layer 9 and the material of the outer protection layer 6 both include, the inner protection layer 9 is positioned between the spun rayon yarn 11 and the inner water resistance layer 8, the outer surface of the spun rayon yarn 11 is wrapped with the wear-resistant layer 12, the spun rayon yarn 11 is para-spun rayon yarn 11 commonly used for photoelectric composite cables, the spun rayon yarn 11 is positioned between the outer water resistance layer 10 and the wear-resistant layer 12, the wear-resistant layer 12 is made of rubber, the surface of the tension-relief layer 2 is in a fold shape, the tension-relief layer 2 is made of rubber, the outer surface of the stress-relief separating ring 5 is fixedly connected with the inner wall of the tension-relief layer 2, the inner wall of the stress-relief separating ring 5 is fixedly connected with the outer surface of the wear-resistant layer 12, the surface of the stress-relief separating ring 5 is provided with a plurality of rotating holes 13, the number of the movable stress-relief rods 4 is the same as the number of the rotating holes 13, the movable stress-relief rods 4 correspond to the rotating holes 13 one by one, the rotating holes 13 are circumferentially distributed by taking the center of the stress-relief separating ring 5 as the center, the inner wall of, the surface of the movable stress-relieving rod 4 is fixedly connected with a first guide gravitational layer 14, the surface of the movable stress-relieving rod 4 is fixedly connected with a second guide gravitational layer 15, the surface of the first guide gravitational layer 14 and the surface of the second guide gravitational layer 15 are mutually wound, the first guide gravitational layer 14 and the second guide gravitational layer 15 surround each movable stress-relieving rod 4 to form winding rings with the same number as that of the movable stress-relieving rods 4, the inner wall of the curved tension-relieving layer 2 is fixedly connected with a plurality of guide stress-relieving blocks 16, the number of the guide stress-relieving blocks 16 is the same as that of the movable stress-relieving rods 4, the surface of each guide stress-relieving block 16 is arc-shaped, the surface of each guide stress-relieving block 16 is embedded with a sliding ball 20, the surface of the first guide gravitational layer 14 and the surface of the second guide gravitational layer 15 are both in sliding connection with the surface of the sliding ball 20, and the surface of each guide stress-relieving block 16 is in sliding connection with the surface of the first guide gravitational layer 14, the surface of the guide force-unloading block 16 is connected with the surface of the second guide force-unloading layer 15 in a sliding mode, filling sand 17 is filled between the varicosity force-unloading layer 2 and the wear-resistant layer 12, the filling sand 17 is generally dry fine sand grains, and the filling sand 17 can flow between the varicosity force-unloading layer 2 and the wear-resistant layer 12.
The surface of the curved tension discharging layer 2 is fixedly connected with the surface of the curved tension discharging body 3, the number of the curved tension discharging bodies 3 is a plurality of, the plurality of curved tension discharging bodies 3 are circumferentially distributed by taking the center of the curved tension discharging layer 2 as the circle center, two sides of the curved tension discharging bodies 3 are splayed, the surface of the curved tension discharging body 3 is fixedly connected with the inner wall of the outer protective layer 6, an arc-shaped bearing plate 18 is fixedly connected between every two adjacent curved tension discharging bodies 3, a plurality of reinforcing ribs 19 are embedded in the outer protective layer 6, the centers of the outer protective layer 6 are circumferentially distributed by taking the centers of the plurality of reinforcing ribs 19 as the circle center, and the two ends of the outer protective layer 6 are fixedly connected with seal rings 21.
When the optical-electrical composite cable is used, when an external force impacts a local point of the optical-electrical composite cable, the external force is transmitted to the curved tension unloading body 3 or the arc-shaped bearing plate 18 through the outer protective layer 6, the curved tension unloading body 3 deforms, on the one hand, part of the external force is unloaded, two side faces of the curved tension unloading body 3 are close to the curved tension unloading layer 2, the contact and external force transmission faces are enlarged, the stress bearing face is enlarged, local stress is relieved, the two side faces of the curved tension unloading body 3 are separated, the external force is separated towards the side faces, the direction of the external force is changed, the external force is not directly impacted to the optical fiber body 1, the surface of the curved tension unloading layer 2 can pull the guide unloading block 16 to deform along the tangent direction of the surface when the curved tension unloading body 3 deforms, part of the external force can be unloaded by the deformation of the curved tension unloading layer 2, and the external force can deviate towards two sides, and after multiple unloading forces and the directions of the external force are changed, the force is extruded to the guide unloading block 16 or the first guide unloading layer 14 The gravitational layer 15 surrounds the winding rings formed by the movable stress-relief rods 4, the guiding stress-relief blocks 16 move on the surface of the second guiding gravitational layer 15 or the first guiding gravitational layer 14 along the arc-shaped surface direction to directly guide the force to each winding ring, the winding rings rotate around the movable stress-relief rods 4 to extrude the force into the movable stress-relief rods 4, and the movable stress-relief rods 4 bear the residual impact pressure, so that the whole process of using the high-strength bending-resistant refractive electric composite cable in the field to resist external force and resist bending is completed.