CN109994260A - A kind of easily peelable PEEK insulated light electrical wire of high temperature resistant and its preparation process - Google Patents

A kind of easily peelable PEEK insulated light electrical wire of high temperature resistant and its preparation process Download PDF

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Publication number
CN109994260A
CN109994260A CN201910260098.7A CN201910260098A CN109994260A CN 109994260 A CN109994260 A CN 109994260A CN 201910260098 A CN201910260098 A CN 201910260098A CN 109994260 A CN109994260 A CN 109994260A
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CN
China
Prior art keywords
peek
high temperature
layer
easily peelable
temperature resistant
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201910260098.7A
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Chinese (zh)
Inventor
黄年华
袁保平
鲁海燕
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nanjing Quanxin Cable Technology Co Ltd
Original Assignee
Nanjing Quanxin Cable Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nanjing Quanxin Cable Technology Co Ltd filed Critical Nanjing Quanxin Cable Technology Co Ltd
Priority to CN201910260098.7A priority Critical patent/CN109994260A/en
Publication of CN109994260A publication Critical patent/CN109994260A/en
Pending legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/02Stranding-up
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/06Insulating conductors or cables
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B3/00Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
    • H01B3/18Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
    • H01B3/30Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes
    • H01B3/42Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes polyesters; polyethers; polyacetals
    • H01B3/427Polyethers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B3/00Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
    • H01B3/18Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
    • H01B3/30Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes
    • H01B3/44Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes vinyl resins; acrylic resins
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/29Protection against damage caused by extremes of temperature or by flame

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  • Physics & Mathematics (AREA)
  • Spectroscopy & Molecular Physics (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Insulated Conductors (AREA)
  • Organic Insulating Materials (AREA)

Abstract

The invention discloses a kind of easily peelable PEEK insulated light electrical wire of high temperature resistant and its preparation processes, including conductor, PEEK insulating layer (3), the conductor uses metal beam twisted wire core (1), and metal beam twisted wire core (1) is externally provided with PEEK insulating layer (3);The material of the PEEK insulating layer uses the mixing formula of PEEK and PFA, and wherein the quality accounting of PFA is 20%~30%.Simple process of the invention, at low cost, small in size, light-weight easily peelable, highly-flexible, and having the characteristics that low temperature resistant, high temperature, high voltage, radiation protection, fire-retardant, Halogen, low cigarette, corrosion-resistant etc., the instrument and meter internal wirings and connection being very suitable in aerospace flight vehicle use.It can be used for the high-end equipment of rail traffic and require wireline environment harsh and high mechanical property requirements occasion, used in nuclear power station or the demanding occasion of radiation resistance etc..

Description

A kind of easily peelable PEEK insulated light electrical wire of high temperature resistant and its preparation process
Technical field
The present invention relates to a kind of conducting wires, i.e. " the easily peelable PEEK insulated light electrical wire of high temperature resistant highly-flexible ", are very suitable to Instrument and meter internal wirings and connection in aerospace flight vehicle use, and can be used for the high-end equipment of rail traffic to cable The occasion that environmental requirement is harsh and mechanical property requirements are high, used in nuclear power station or the demanding occasion of radiation resistance etc..
Background technique
Currently used for the instrument and meter internal wirings in aerospace flight vehicle, more advanced be fluoroplastics conducting wire these Conducting wire temperature tolerance is fine, but fluoroplastics radiation-resistant property is very poor, and volume and weight is larger, influences space product to small-sized Change, lightweight, highly reliable direction are developed;And there is the problems such as being not easily stripped, core is hard in common PEEK insulated electric conductor.
Summary of the invention
In view of the above problems the invention proposes a kind of low temperature resistant, high temperature, high voltage, radiation protection, and small in size, weight The easily peelable PEEK insulated light electrical wire of light high temperature resistant and its preparation process.
In order to solve problem above, present invention employs following technical solutions:
A kind of easily peelable PEEK insulated light electrical wire of high temperature resistant, which is characterized in that described including conductor, PEEK insulating layer Conductor use metal beam twisted wire core, metal beam twisted wire core is externally provided with PEEK insulating layer;The material of the PEEK insulating layer is adopted With the mixing formula of PEEK and PFA (soluble poly tetrafluoroethene), wherein the quality accounting of PFA is 20%~30%, described At 350 DEG C~380 DEG C, this mixing material, which is blended in high temperature extrusion process, be will increase for PEEK and PFA melt processing temperature range The flexibility of core, while the peeling force of core is reduced, while remaining the excellent properties of the radiation resistance high-mechanical property of PEEK.
As another technical solution of the invention, the easily peelable PEEK insulated light electrical wire of the high temperature resistant further includes PTFE (polytetrafluoroethylene (PTFE)) separation layer is equipped with PTFE separation layer resistant to high temperature in metal beam twisted wire core outer layer, in PTFE separation layer It is externally provided with PEEK insulating layer.The setting of PTFE separation layer can further improve the flexibility of product.
It is coated with metal layer outside the metal beam twisted wire core, metal beam twisted wire core can further be protected using this setting.
A kind of preparation process of the easily peelable PEEK insulated light electrical wire of the high temperature resistant, which is characterized in that
Step 1: wire and cable stranding machine or buncher are twisted tin-coated copper inner conductor, and the conductor uses metal beam twisted wire Core;
Step 2: be externally provided with PEEK insulating layer in metal beam twisted wire core, the material of the PEEK insulating layer using PEEK with The mixing formula of PFA, wherein the quality accounting of PFA is 20%~30%, and melt processing temperature range is at 350 DEG C~380 DEG C.
Further include the preparation of PTFE separation layer between step 1 and step 2, is equipped with high temperature resistant in metal beam twisted wire core outer layer PTFE separation layer, be externally provided with PEEK insulating layer in PTFE separation layer.
It is additionally provided with the preparation of metal layer after step 2, i.e., is coated with metal layer outside metal beam twisted wire core.
The present invention has the advantage that simple process of the invention, at low cost, body compared with the immediate prior art Small, the light-weight easily peelable, highly-flexible of product, and there is low temperature resistant, high temperature, high voltage, radiation protection, fire-retardant, Halogen, low cigarette, corrosion resistant The feature of erosion etc., the instrument and meter internal wirings being very suitable in aerospace flight vehicle and connection use.It can be used for rail Traffic high-end equipment in road requires wireline environment harsh and high mechanical property requirements occasion, and used in nuclear power station or radiation resistance require high Occasion etc..
Detailed description of the invention
Fig. 1 is a kind of structural schematic diagram of the easily peelable PEEK insulated light electrical wire of high temperature resistant.
Fig. 2 is another structural schematic diagram of the easily peelable PEEK insulated light electrical wire of high temperature resistant.
Specific embodiment
Invention is further described in detail below.
Embodiment I:
As shown in Figure 1, the present invention provides a kind of easily peelable PEEK insulated light electrical wire of high temperature resistant, including conductor, PEEK Insulating layer 3, the conductor use metal beam twisted wire core 1, and metal beam twisted wire core 1 is externally provided with PEEK insulating layer 3;The PEEK The material of insulating layer uses the mixing formula of PEEK and PFA (soluble poly tetrafluoroethene), and wherein the quality accounting of PFA is 20% ~30%, melt processing temperature range is at 350 DEG C~380 DEG C.
Embodiment II:
As shown in Fig. 2, present embodiment is different in embodiment I, high temperature resistant is additionally provided with outside metal beam twisted wire core 1 PTFE (polytetrafluoroethylene (PTFE)) separation layer 2, be externally provided with PEEK insulating layer 3 in PTFE separation layer 2.
It can be with metal cladding outside the metal beam twisted wire core 1 used in embodiment I and embodiment II.
The foregoing is only a preferred embodiment of the present invention, is not restricted to the present invention, for the technology of this field For personnel, the invention may be variously modified and varied.All within the spirits and principles of the present invention, made any to repair Change, equivalent replacement, improvement etc., should be included within scope of the presently claimed invention.

Claims (6)

1. a kind of easily peelable PEEK insulated light electrical wire preparation process of high temperature resistant, which is characterized in that insulate including conductor, PEEK Layer, the conductor use metal beam twisted wire core, and metal beam twisted wire core is externally provided with PEEK insulating layer;The PEEK insulating layer Material uses the mixing formula of PEEK and PFA (soluble poly tetrafluoroethene), and wherein the quality accounting of PFA is 20%~30%, The PEEK and PFA melt processing temperature range are at 350 DEG C~380 DEG C.
2. the easily peelable PEEK insulated light electrical wire of a kind of high temperature resistant according to claim 1, which is characterized in that further include PTFE separation layer (2) is equipped with PTFE separation layer (2) resistant to high temperature in metal beam twisted wire core (1) outer layer, in PTFE separation layer (2) It is externally provided with PEEK insulating layer (3).
3. the easily peelable PEEK insulated light electrical wire of a kind of high temperature resistant according to claim 1, which is characterized in that the metal Metal layer is coated with outside bundle strand core (1).
4. a kind of preparation process of the easily peelable PEEK insulated light electrical wire of high temperature resistant described in claim 1, which is characterized in that
Step 1: wire and cable stranding machine or buncher are twisted tin-coated copper inner conductor, and the conductor uses metal beam twisted wire core (1);
Step 2: being externally provided with PEEK insulating layer (3) in metal beam twisted wire core (1), the material of the PEEK insulating layer uses PEEK With the mixing formula of PFA, wherein the quality accounting of PFA is 20%~30%, and melt processing temperature range is at 350 DEG C~380 DEG C.
5. the easily peelable PEEK insulated light electrical wire of a kind of high temperature resistant according to claim 4, which is characterized in that in step 1 Further include the preparation of PTFE separation layer (2) between step 2, metal beam twisted wire core (1) outer layer be equipped with PTFE resistant to high temperature every Absciss layer (2) is externally provided with PEEK insulating layer (3) in PTFE separation layer (2).
6. the easily peelable PEEK insulated light electrical wire of a kind of high temperature resistant according to claim 4, which is characterized in that in step 2 It is additionally provided with the preparation of metal layer afterwards, i.e., is coated with metal layer outside metal beam twisted wire core (1).
CN201910260098.7A 2019-04-02 2019-04-02 A kind of easily peelable PEEK insulated light electrical wire of high temperature resistant and its preparation process Pending CN109994260A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201910260098.7A CN109994260A (en) 2019-04-02 2019-04-02 A kind of easily peelable PEEK insulated light electrical wire of high temperature resistant and its preparation process

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201910260098.7A CN109994260A (en) 2019-04-02 2019-04-02 A kind of easily peelable PEEK insulated light electrical wire of high temperature resistant and its preparation process

Publications (1)

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CN109994260A true CN109994260A (en) 2019-07-09

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Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20040093944A1 (en) * 2002-11-19 2004-05-20 Daniel Klees Probe
CN2697791Y (en) * 2004-04-29 2005-05-04 天津六○九电缆有限公司 High-temp. resisting composite insulation light shielding soft wire
US20070189818A1 (en) * 2006-02-13 2007-08-16 Kyocera Mita Corporation Fixing device
US20090071686A1 (en) * 2007-09-13 2009-03-19 Medtronic, Inc. Medical electrical lead
CN201281977Y (en) * 2008-10-20 2009-07-29 南京全信传输科技股份有限公司 High temperature resistant PEEK insulated light electrical wire
CN202940009U (en) * 2012-08-29 2013-05-15 芜湖航天特种电缆厂 Silver plated copper core composite insulation high and low temperature resistant radiation-proof light flexible wire
CN104240814A (en) * 2014-09-30 2014-12-24 王子跃 Technical manufacturing method for heat-dissipation cable
CN105845260A (en) * 2016-05-05 2016-08-10 安徽南洋电缆有限公司 High-temperature-resistant waterproof cable
CN109438915A (en) * 2018-10-25 2019-03-08 宜宾天原集团股份有限公司 One kind being applied to polyether-ether-ketone based insulation material and preparation method thereof under the other K1 class environment of nuclear power 1 E-level

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20040093944A1 (en) * 2002-11-19 2004-05-20 Daniel Klees Probe
CN2697791Y (en) * 2004-04-29 2005-05-04 天津六○九电缆有限公司 High-temp. resisting composite insulation light shielding soft wire
US20070189818A1 (en) * 2006-02-13 2007-08-16 Kyocera Mita Corporation Fixing device
US20090071686A1 (en) * 2007-09-13 2009-03-19 Medtronic, Inc. Medical electrical lead
CN201281977Y (en) * 2008-10-20 2009-07-29 南京全信传输科技股份有限公司 High temperature resistant PEEK insulated light electrical wire
CN202940009U (en) * 2012-08-29 2013-05-15 芜湖航天特种电缆厂 Silver plated copper core composite insulation high and low temperature resistant radiation-proof light flexible wire
CN104240814A (en) * 2014-09-30 2014-12-24 王子跃 Technical manufacturing method for heat-dissipation cable
CN105845260A (en) * 2016-05-05 2016-08-10 安徽南洋电缆有限公司 High-temperature-resistant waterproof cable
CN109438915A (en) * 2018-10-25 2019-03-08 宜宾天原集团股份有限公司 One kind being applied to polyether-ether-ketone based insulation material and preparation method thereof under the other K1 class environment of nuclear power 1 E-level

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Application publication date: 20190709