Three-dimensional surrounding gas shielded welding joint
Technical Field
The invention belongs to the field of welding devices, and particularly relates to a three-dimensional surrounding gas shielded welding joint.
Background
The energy sources for modern welding are many, including gas flame, electric arc, laser, electron beam, friction, and ultrasonic, among others. The gas shielded arc welding has a very wide application range, the gas shielded arc welding is called gas shielded arc welding by using gas as an arc medium and protecting an arc and a welding area, the shielding gas can ensure that a welding pool is isolated from the outside and avoid the doping of oxygen, nitrogen and other components, however, the gas shielded arc welding is very sensitive to the external environment, and the shielding gas is easily disturbed by the external environment, so that the protection effect is influenced, and finally the quality of a welding seam is influenced.
Disclosure of Invention
In view of the above disadvantages, the present invention provides a three-dimensional surrounding gas shielded welding joint, and aims to provide a gas cylinder inside shielding gas in the gas shielded welding technology in the prior art, so that the shielding gas near the welding part in the shielding gas shielding range flows to form a gas three-dimensional surrounding environment surrounding the welding part, and the disturbance of the external environment to the shielding gas is avoided.
The technical scheme provided by the invention is as follows: a three-dimensional surrounding gas shielded welding joint comprises a shielding gas conveying port for conveying shielding gas and a welding wire barrel for continuously feeding welding wires, wherein the welding wires are ignited at the bottom end of the welding wire barrel to generate welding hot flame, and base metals are welded together; the welding wire welding device is characterized by further comprising a gas cylinder, wherein a gas cylinder opening is formed between the gas delivery opening and the bottom end of the welding wire cylinder; the number of the air cylinders is at least 2, and the air cylinders are respectively an air feeding cylinder and an air suction cylinder; the gas cylinder opening is positioned near the bottom end of the welding wire cylinder; the end part of the gas output end of the gas supply cylinder and the end part of the gas input end of the gas suction cylinder are wound around the bottom end part of the welding wire cylinder in a staggered manner; the end part of the gas input end of the gas supply cylinder is communicated with the gas output end of the gas suction cylinder; the gas suction cylinder extracts the protective gas around the welding hot flame; and the gas delivery cylinder delivers the protective gas pumped by the gas suction cylinder to the periphery of the welding hot flame.
The further technical proposal is that fans driven by motors are respectively arranged in the air feeding cylinder and the air suction cylinder.
The welding wire cylinder is fixed in the center of the main cylinder support, and the gas cylinder is fixed around the bottom end of the welding wire cylinder of the main cylinder support; the outer side of the inflator is provided with a protective gas delivery port; the main cylinder bracket is respectively fixed with a side fixing plate on the front side, the rear side, the left side and the right side; the side fixing plate is fixed with a motor for driving the fan in the air cylinder to rotate.
The technical scheme is that the main cylinder support is welded and fixed with a side fixing plate, the side fixing plate is fixed with a motor through bolts, a bottom end shaft of the motor penetrates through a bottom plate of the main cylinder support and extends into an air cylinder, a flow blowing fan arranged on the bottom end shaft of the motor is arranged in the air cylinder, and a flow suction fan arranged on the bottom end shaft of the motor is arranged in the air suction cylinder; the end part of the gas input end of the gas supply cylinder is communicated with the gas output end of the gas suction cylinder through a branch channel.
The technical scheme is that in the two side fixing plates which are axially symmetrical front and back or left and right, each side fixing plate movably fixes a low-temperature guide wheel frame which is in contact with the base material, and one side fixing plate adjacent to the two side fixing plates is provided with a high-temperature guide wheel frame which is in contact with the periphery of the primary welding seam of the base material; the low-temperature guide wheel on the low-temperature guide wheel frame and the high-temperature guide wheel on the high-temperature guide wheel frame are both provided with temperature measuring probes; the temperature measuring probe on the low-temperature guide wheel and the temperature measuring probe on the high-temperature guide wheel are used as the input ends of the thermocouple circuit; the thermocouple circuit is connected with the motor power supply in parallel to provide electric energy for the motor.
The technical scheme is that a side fixing plate of a low-temperature guide wheel frame is fixed, a square groove which is consistent with the axial direction of a welding wire cylinder is arranged on the surface of the other side of a fixed motor, an adjusting slide block is arranged in the square groove in a sliding and clamping mode, a rotating screw is screwed into the side fixing plate in a threaded mode, the axial direction of the rotating screw is consistent with that of the square groove, the rotating screw is screwed into the square groove and penetrates through the adjusting slide block, and the rotating screw is in threaded connection with the adjusting slide block; a hole groove for installing a sliding bearing is formed in the outer side of the adjusting slide block, a shaft base perpendicular to the sliding bearing is installed on the sliding bearing, a telescopic shaft is assembled on the shaft base, and a low-temperature guide wheel frame is installed at the other end of the telescopic shaft; the low-temperature guide wheel is arranged at the end part of the low-temperature guide wheel frame.
The further technical proposal is that the two low-temperature guide wheels are clamped at the end parts of both sides of the parent metal in a rolling way.
The technical scheme is that two high-temperature guide wheels are arranged on the high-temperature guide wheel frame, the two high-temperature guide wheels are arranged side by side, and the distance between the two high-temperature guide wheels is larger than the width of the primary welding line; two angle adjusting plates are fixed on a side fixing plate provided with the high-temperature guide wheel frame, each angle adjusting plate is pivoted with one angle plate, and the other end of each angle plate is welded with the high-temperature guide wheel frame.
The technical scheme is that one side face of each of the high-temperature guide wheel and the low-temperature guide wheel is provided with an annular rotary groove coaxial with a guide wheel rotary shaft, guide wheel carriers clamped at two ends of the guide wheel rotary shaft are provided with connecting plates extending into the annular rotary grooves, the end parts of the connecting plates are provided with temperature measuring probes, and the temperature measuring probes are connected with a thermocouple circuit through temperature measuring wires.
The further technical scheme is that the thermocouple circuit forms a potential difference delta U according to the temperature difference between the temperature measuring probes, and the potential difference delta U provides electric energy for a power supply circuit including the motor through the thermocouple circuit.
The technical scheme of the invention has the beneficial effects that: the invention forms a control circuit-temperature difference path between the high-temperature guide wheel and the low-temperature guide wheel which are matched with self-drawing high heat of the primary welding seam of the base metal by setting airflow flow of four air cylinders, spontaneously forms power supply electric energy of a motor by a thermoelectric effect, controls the rotation of the flow suction fan and the flow blowing fan which are alternately arranged, and finally forms a three-dimensional surrounding and continuously circulating protective airflow at a position at a certain distance from the periphery of the welding hot flame.
Drawings
The device of the invention is further described below with reference to the figures and examples.
FIG. 1 is a front view of the weld head of the present invention;
FIG. 2 is a top view of the weld head of the present invention;
FIG. 3 is a schematic view of the welding head of the present invention;
FIG. 4 is an enlarged view of the I position of the welding head of the present invention;
FIG. 5 is a side view B of the inventive weld head;
FIG. 6 is a C-C cross-sectional view of the inventive weld head;
FIG. 7 is a schematic diagram of the apparatus of the inventive weld head;
fig. 8 is an enlarged view of a portion of the welding head of the present invention.
1. The welding device comprises a primary welding seam, 2 surrounding air flow, 3 an air cylinder, 4 air flow, 5 a welding wire cylinder, 6 a side fixing plate, 7 a motor, 8 a suction fan, 9 a blowing fan, 10 welding wires, 11 welding hot flame, 12 a base material, 13 a high-temperature guide wheel frame, 14 a low-temperature guide wheel, 15 a low-temperature guide wheel frame, 16 a main cylinder support, 17 a branch flow channel, 18 a telescopic shaft, 19 an angle adjusting plate, 20 an angle plate, 21 a temperature difference path, 22 a shaft base, 23 a branch flow, 24 a magnetic base switch, 25 a magnetic base, 26 a rotating end, 27 a rotating screw rod, 28 an adjusting slide block, 29 a high-temperature guide wheel, 30 an annular rotating groove, 31 a temperature measuring probe, 32 a temperature measuring wire, 33 a connecting plate, 34 a sliding bearing, 35 a thermocouple circuit and 36 a power supply circuit.
Detailed Description
This patent is further described with reference to fig. 1-6 and 8.
The invention is a technical improvement made in the prior art, a welding head comprises a shielding gas conveying port for conveying shielding gas and a welding wire barrel 5 for continuously feeding a welding wire 10, the welding wire 10 is ignited at the bottom end part of the welding wire barrel 5 to generate a welding hot flame 11, and a base metal 12 is welded together; in the prior art, the shielding gas delivery opening is annularly sleeved outside the welding wire barrel 5, so that the shielding gas can protect the welding position of the welding wire 10.
The welding head provided by the application is provided with an air cylinder 3 in the prior art, and an air cylinder opening is arranged between an air delivery opening and the bottom end part of a welding wire cylinder 5; the number of the air cylinders 3 is at least 2, and the air cylinders are respectively an air feeding cylinder and an air suction cylinder; the air cylinder opening is positioned near the bottom end part of the welding wire cylinder 5; the end part of the gas output end of the gas supply cylinder and the end part of the gas input end of the gas suction cylinder are staggered around the bottom end part of the welding wire cylinder 5; the end part of the gas input end of the gas supply cylinder is communicated with the gas output end of the gas suction cylinder; the gas suction cylinder extracts the protective gas around the welding hot flame 11; the gas delivery cylinder delivers the shielding gas pumped by the gas suction cylinder to the periphery of the welding hot flame 11.
The gas feeding cylinder surrounds the welding wire cylinder 5, and the protective gas delivery opening is annularly sleeved outside the gas cylinder 3;
in the preferred embodiment of the invention, the air feeding cylinder and the air suction cylinder are respectively provided with a fan driven by a motor 7.
In the preferred embodiment of the invention, the welding wire drum 5 is fixed at the center of the main drum support 16, and the gas cylinder 3 is fixed around the bottom end of the welding wire drum 5 of the main drum support 16; the outer side of the air cylinder 3 is provided with a protective gas delivery port; the main cylinder bracket 16 is respectively fixed with the side fixing plate 6 at the front, the back, the left and the right sides; the side fixing plate 6 fixes a motor 7 for driving the fan inside the cylinder 3 to rotate.
In the preferred embodiment of the invention, a main cylinder bracket 16 is welded and fixed with a side fixing plate 6, the side fixing plate 6 is fixed with a motor 7 by bolts, the bottom shaft of the motor 7 passes through the bottom plate of the main cylinder bracket 16 and extends into an air cylinder 3, a blowing fan 9 arranged on the bottom shaft of the motor 7 is arranged in the air supply cylinder, and a suction fan 8 arranged on the bottom shaft of the motor 7 is arranged in the air suction cylinder; the end part of the gas input end of the gas feeding cylinder is communicated with the gas output end of the gas suction cylinder through a branch passage 17.
In the preferred embodiment of the invention, in two side fixing plates 6 which are axially symmetrical front and back or left and right, each side fixing plate 6 movably fixes a low-temperature guide wheel frame 15 which is contacted with the parent metal 12, and one side fixing plate 6 which is adjacent to the two side fixing plates 6 is provided with a high-temperature guide wheel frame 13 which is contacted with the periphery of the primary welding seam 1 of the parent metal 12; the low-temperature guide wheel 14 on the low-temperature guide wheel frame 15 and the high-temperature guide wheel 29 on the high-temperature guide wheel frame 13 are both provided with a temperature measuring probe 31; the temperature measuring probe 31 on the low-temperature guide wheel 14 and the temperature measuring probe 31 on the high-temperature guide wheel 29 are used as the input ends of the thermocouple circuit 35; the thermocouple circuit 35 is connected in parallel with the motor power supply to provide electrical power to the motor 7.
In the preferred embodiment of the invention, a side fixing plate 6 for fixing a low-temperature guide wheel frame 15 is provided with a square groove which is consistent with the axial direction of a welding wire cylinder 5 on the other side surface of a fixed motor 7, an adjusting slide block 28 is arranged in the square groove in a sliding and clamping manner, a rotating screw 27 is screwed into the side fixing plate 6 in a threaded manner, the axial direction of the rotating screw 27 is consistent with that of the square groove, the rotating screw 27 is screwed into the square groove and penetrates through the adjusting slide block 28, and the threaded rotating screw 27 is in threaded connection with the adjusting slide block 28; a hole groove for installing a sliding bearing 34 is formed in the outer side of the adjusting slide block 28, a shaft base 22 perpendicular to the sliding bearing 34 is installed on the sliding bearing 34, an expansion shaft 18 is assembled on the shaft base 22, and a low-temperature guide wheel frame 15 is installed at the other end of the expansion shaft 18; the cryogenic guide wheel 14 is arranged at the end part of the cryogenic guide wheel frame 15.
In the preferred embodiment of the present invention, two low temperature guide wheels 14 are rotatably engaged with the two ends of the parent metal 12.
In the preferred embodiment of the invention, two high-temperature guide wheels 29 are arranged on the high-temperature guide wheel frame 13, the two high-temperature guide wheels 29 are arranged side by side, and the distance between the two high-temperature guide wheels is greater than the width of the primary welding seam 1; the side fixing plate 6 for mounting the high temperature guide wheel frame 13 fixes two angle adjusting plates 19, each angle adjusting plate 19 is pivoted with an angle plate 20, and the other end of each angle plate 20 is welded with the high temperature guide wheel frame 13.
In the preferred embodiment of the invention, one side surfaces of two guide wheels of the high-temperature guide wheel 29 and the low-temperature guide wheel 14 are respectively provided with an annular rotary groove 30 which is coaxial with a rotary shaft of the guide wheels, a guide wheel frame clamped at two ends of the rotary shaft of the guide wheels is provided with a connecting plate 33 which extends into the annular rotary groove 30, the end part of the connecting plate 33 is provided with a temperature measuring probe 31, and the temperature measuring probe 31 is connected with a thermocouple circuit 35 by a temperature measuring wire 32.
In the preferred embodiment of the invention, the welding wire device mainly comprises a motor 7, a main cylinder support 16 and a base metal 12, wherein a side fixing plate 6 is fixedly welded at the front, rear, left and right side opening ends of the main cylinder support 16, four gas cylinders 3 are fixedly arranged at the bottom end of the main cylinder support 16 around a welding wire cylinder 5, a protective gas delivery port is arranged at the periphery of the four gas cylinders, protective gas loosened by the protective gas delivery port is utilized to form a protective gas atmosphere, and a gas cylinder type three-dimensional circulating flow atmosphere is used in the protective gas atmosphere; a welding wire barrel 5 is assembled in a hole groove at the central position of a main barrel support 16, a welding wire 10 which is continuously fed is arranged in the welding wire barrel 5, the welding wire 10 is ignited at the bottom end part of the welding wire barrel 5 to generate a welding hot flame 11, two base metals 12 to be welded are fixed at a certain distance from a welding hot flame 11, a primary welding seam 1 is generated at the front part of the contact position of the base metals and the welding hot flame 11, motors 7 are fixedly installed on the inner end surfaces of four side fixing plates 6 through bolts, bottom end shafts of the four motors 7 are matched and extend into corresponding air cylinders 3 through bottom plates of main cylinder supports 16, suction fans 8 and blowing fans 9 are alternately installed at the bottom end shafts of the four motors 7, the suction fans 8 and the blowing fans 9 which are correspondingly and alternately installed in the four air cylinders 3 form air flow 4 for sucking and blowing air, branch passages 17 are connected between the cambered surfaces of the top ends 3 of the four air cylinders, and corresponding branches 23 are formed in the branch passages 17; vertical square grooves are formed in the middle positions of two symmetrical outer end faces of the four side fixing plates 6, adjusting sliders 28 are arranged inside the square grooves on two sides in a sliding and clamping mode, threaded through holes are formed in the rear portions of the adjusting sliders 28, rotating screws 27 are arranged inside the threaded through holes, the upper end faces of the rotating screws 27 penetrate through the side fixing plates 6 in a matched mode, and rotating end heads 26 are arranged on the top end portions of the rotating screws 27; the front end face of the adjusting slide block 28 is provided with a hole groove, a shaft base 22 is vertically installed through a sliding bearing 34 in the hole groove in a matching manner, a telescopic shaft 18 is assembled in the shaft base 22, the other end of the telescopic shaft 18 is assembled in the hole groove in the low-temperature guide wheel frame 15 in a sliding manner, the tail end of the low-temperature guide wheel frame 15 is vertically provided with a low-temperature guide wheel 14, the low-temperature guide wheels 14 on two sides can be arranged on the end parts of two sides of the base metal 12 in a rolling manner according to adjusting effects, angle adjusting plates 19 are vertically installed on the end faces of two sides of the side fixing plate 6 on the same side with the position of the primary welding line 1, rotatable angle plates 20 are installed on the angle adjusting plates 19 on two sides through pin shafts, the other ends of the two angle plates 20 are welded on the high-temperature guide wheel frame 13, the bottoms of; the outer ends of the high-temperature guide wheel 29 and the low-temperature guide wheel 14 are provided with annular rotary grooves 30, one end of a connecting plate 33 is arranged in the rotary grooves 30, a temperature measuring probe 31 is arranged at the matched contact position of the connecting plate 33, and the temperature measuring probe 31 is connected with a temperature measuring line 32 of a hole groove in the connecting plate 33; the peripheral air cylinders 3 are arranged in a surrounding and symmetrical mode at the positions of concentric circles corresponding to the central welding wire cylinder 5 at certain intervals, and air flows 4 of the four air cylinders are adjacent and alternately surround the welding hot flame 11 at the end part of the welding wire 10 by a suction and blowing solid to form surrounding air flows 2; the inside telescopic shaft 18 that all slides and is equipped with of axle base 22 that the both sides were arranged, telescopic shaft 18 are both sides terminal surface and cut the flat cylindricality, and it slides and stretches out and draws back in the inside hole groove of low temperature guide wheel frame 15, sets up on the low temperature guide wheel frame 15 with telescopic shaft 18 cutting plane laminating position one side and installs magnetic support 25, and the outer terminal surface of both sides magnetic support 25 passes through the hole groove and connects on magnetic support switch 24.
Referring to fig. 7, a temperature difference path 21 of the control circuit is provided between the high-temperature guide wheel 29 and the low-temperature guide wheel 14 at the same side position relative to the initial weld 1, a potential difference Δ U is formed between the temperature difference paths 21 at the same side, and the potential difference Δ U provides electric energy for the power supply circuit 36 through the thermocouple circuit 35.
Description of technical solution 1: the gas flows of the four gas cylinders 3 are alternately arranged one by one to be vertically surrounded at the periphery of the welding hot flame at the end part of the welding wire 10 to form surrounding gas flows, the whole device flows through the gas flows of the four gas cylinders, and finally the three-dimensional surrounding and continuous circulating protective gas flow is formed at a position which is a certain distance away from the periphery of the welding hot flame 11.
Description of technical contents 2: as technical content, the two low-temperature guide wheels 14 can be clamped on the end parts of the two sides of the parent metal 12 in a rolling way according to the adjusting action; rotatable angle board 20 of installation through the round pin axle on the both sides angle adjusting plate 19, high temperature guide pulley 29 on two angle boards 20 rides the position and arranges the distance in a definite position in prototype welding seam 1 both sides, high temperature guide pulley 29 is being close to prototype welding seam 1 both sides, the welding is when constantly advancing, high temperature guide pulley 29 constantly absorbs the high temperature heat of prototype welding seam 1, excellent heat conduction effect region is kept away from to low temperature guide pulley 14, be in the low temperature state of external environment temperature size always, make and keep high temperature difference between high temperature guide pulley 29 of both sides and low temperature guide pulley 14, and then utilize the difference in temperature route to form the electric energy, for four motor power supplies.
Description of technical contents 3: an annular rotary groove 30 is arranged at the outer end part of the high-temperature guide wheel 29 and the low-temperature guide wheel 14, a temperature measuring probe 31 is arranged at the end part of a connecting plate 33, the temperature measuring probe 31 is connected with a temperature measuring line 32 of a hole groove in the connecting plate 33, the temperature measuring probe 31 is in rolling contact with the high-temperature guide wheel 29 and the low-temperature guide wheel 14 along with the rotation of the high-temperature guide wheel 29, the temperature is always measured, and the conduction state of a temperature difference path circuit.
Description of technical contents 4: the telescopic shaft 18 is assembled inside the shaft bases 22 arranged on two sides in a sliding mode, the magnetic base switch 24 is controlled to be opened and closed, so that the magnetic base 25 and the cutting plane of the telescopic shaft 18 are in a suction force pressing and releasing state, the telescopic length of the telescopic shaft 18 on the low-temperature guide wheel frame 15 is controlled, and the span of the low-temperature guide wheel 14 is ensured to be in accordance with the width of a mother board.