CN109821756A - A kind of i-axis wheel disc Automatic Sorting - Google Patents
A kind of i-axis wheel disc Automatic Sorting Download PDFInfo
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- CN109821756A CN109821756A CN201910251577.2A CN201910251577A CN109821756A CN 109821756 A CN109821756 A CN 109821756A CN 201910251577 A CN201910251577 A CN 201910251577A CN 109821756 A CN109821756 A CN 109821756A
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- wheel disc
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- 238000001514 detection method Methods 0.000 claims abstract description 33
- 238000012360 testing method Methods 0.000 claims abstract description 10
- 238000006073 displacement reaction Methods 0.000 claims description 16
- 239000000463 material Substances 0.000 claims description 6
- 230000001360 synchronised effect Effects 0.000 claims description 6
- 230000002950 deficient Effects 0.000 claims description 4
- 238000012806 monitoring device Methods 0.000 claims description 3
- 230000008450 motivation Effects 0.000 claims description 2
- 230000000694 effects Effects 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 230000003993 interaction Effects 0.000 abstract 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 3
- 230000000903 blocking effect Effects 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Abstract
The invention discloses a kind of i-axis wheel disc automatic sorting device, the i-axis wheel disc automatic sorting device includes: into disk device, detection device and sorting equipment；It is described into disk device be provided with block plate mechanism into disk track；The detection device includes monitor station, take turns disk-positioning mechanism, wheel disc testing agency and master controller, the wheel disk-positioning mechanism includes wheel disc location tray and rotatable taper positioning pluging rod, the wheel disc testing agency includes profiling card slot detector and card slot driving mechanism, the profiling card slot is bonded the i-axis wheel disc fixed by inserted link under the action of the drive mechanism, then positioning pluging rod band runner disc under the effect of servo rotating electric machine rotates, judge whether wheel disc is qualified by interaction of the wheel disc between profiling card slot, wheel disc after the completion of judgement completes sorting operation by sorting track.The present invention can be realized the automatic sorting to high-precision i-axis wheel disc, reduce the work load of Field Force, consumption of reducing work hours, and improve production efficiency.
Description
Technical field
The present invention relates to wheel disc detection fields, more particularly to a kind of Automatic Sorting of i-axis wheel disc.
Background technique
I-axis wheel disc is important turnover tool in cable enterprise and linear metal material manufacturing enterprise, in practical life
I-axis wheel disc often wants Reusability in production, and because of cable and linear metal silk, such as the density ratio of copper wire and copper strips
It is larger, it is therein because pressure-bearing or collision can cause damage to cause to deform to the side plate of i-axis wheel disc in circular flow
The deflection of bearing strain is generally smaller, is difficult by visually discovering, and this small deformation may cause subsequent coiling
When wire rod part squeeze, influence homogeneity, for example the problem of higher copper strips product of some precision prescribeies shows is exactly
Local electrical resistance fluctuation is exceeded.
Summary of the invention
The invention mainly solves the technical problem of providing a kind of automated arms, can be automatically performed i-axis wheel disc
Sorting.
In order to solve the above technical problems, one technical scheme adopted by the invention is that: it is automatic to provide a kind of i-axis wheel disc
Sorting equipment, the i-axis Automatic Sorting includes: into disk device, detection device and sorting equipment；It is described into disk device
It is described to be connected into disk track with detection device for into disk track, it is described into disk track along tilting down connecting detection into disk direction
Device, described that the position of monitoring device is provided with wheel disc stopper into disk track, the wheel disc stopper and center control
Device is electrically connected；The detection device includes monitor station, wheel disk-positioning mechanism, wheel disc testing agency and master controller, described
Wheel disk-positioning mechanism includes wheel disc location tray and taper positioning pluging rod, and the wheel disc location tray Yu Jinpan track is connected, institute
It states setting positioning stopper, the positioning stopper in wheel disc location tray to be electrically connected in master controller, the taper positioning is inserted
Bar setting is in straight line in location tray two sides, the axle center of two positioning pluging rods, and the positioning pluging rod connects synchrodrive
Structure, the synchronous drive mechanism are servo rotating electric machine, and the wheel disc testing agency includes detection support, the detection of i-axis wheel disc
The displacement drive mechanism of head and detector, the detection support are fixed on the monitor station, and the master controller is also fixed
In the detection support, the detector of the i-axis wheel disc is the profiling card slot being harmonious in i-axis wheel disc shape to be measured,
The profiling card slot is connected in displacement drive mechanism, and the displacement drive mechanism is mounted in detection support, the displacement drive
Mechanism is electrically connected in master controller, the profiling card slot and taper positioning pluging rod in same plane, the plane perpendicular to
Location tray face, the profiling card slot can move up and down under the action of displacement drive along this plane；The sorting dress
It is set to the sorting track connecting with location tray, the sorting track rolls out direction along wheel disc and tilts down, the sorting track
Centre setting sorting port, the sorting port lower section are arranged defective products channel, baffle, the control of the baffle are arranged in the sorting port
Mechanism processed and master controller are electrically connected.
In a preferred embodiment of the present invention, it is described into the wheel disc stopper being arranged on disk track altogether there are two, the wheel
The distance between disk stopper is 1 times of wheel diameter.
In a preferred embodiment of the present invention, flexible material is covered in the wheel disc stopper.
In a preferred embodiment of the present invention, the positioning stopper surface covers flexible material.
In a preferred embodiment of the present invention, the plug shape of the positioning pluging rod is taper, the positioning pluging rod
Height of the central axis away from location tray surface be greater than 0.3 ~ 3mm of tray radius to be measured.
In a preferred embodiment of the present invention, described to be into the angle of disk track and sorting track between horizontal plane
5~10°。
In a preferred embodiment of the present invention, the detector displacement drive mechanism is driven using cylinder or motor
It is dynamic.
The beneficial effects of the present invention are: the technical scheme is that being implemented in combination with by will test device with sorting equipment
Detection and sorting institutional operation to i-axis wheel disc, the technical program testing result is precisely reliable and divides defective products
Efficiently and accurately is picked, significantly improves production efficiency while reducing the waste in personnel's working hour.
Detailed description of the invention
Fig. 1 is the equipment totality layout diagram of a preferred embodiment of the present invention；
Fig. 2 is the front schematic view of detection device of the invention；
The components in the drawings are labeled as follows:
1. tracks, 5. detection supports, 6. master controllers, 7. gas are sorted into disk track, 4. in i-axis wheel disc, 2. monitor stations, 3.
Cylinder, 8. profiling card slots, 9. location trays, 10. servo rotating electric machines, 11. taper positioning pluging rods, 12., positioning stopper, 13. first
Stopper, 14. second stoppers, 15. sorting port baffles.
Specific embodiment
The preferred embodiments of the present invention will be described in detail with reference to the accompanying drawing, so that advantages and features of the invention energy
It is easier to be readily appreciated by one skilled in the art, so as to make a clearer definition of the protection scope of the present invention.
Fig. 1 and Fig. 2 are please referred to, content of the embodiment of the present invention includes:
A kind of i-axis wheel disc Automatic Sorting, the i-axis wheel disc Automatic Sorting include: into disk device, detection dress
It sets and sorting equipment；It is described into disk device be into disk track 3, it is described to be connected into disk track 3 with detection device, it is described into disk track
3 edges tilt down connecting detection device into disk direction, described that the position of monitoring device is provided with wheel disc into disk track 3
Stopper, the wheel disc stopper and master controller are electrically connected；The detection device includes monitor station 2, wheel disk-positioning mechanism, wheel
Disk testing agency and master controller 6, the wheel disk-positioning mechanism include wheel disc location tray 9 and taper positioning pluging rod 11, institute
It states 9 Yu Jinpan track 3 of wheel disc location tray to be connected, setting positioning stopper 12, the positioning stopper in the wheel disc location tray 9
12 are electrically connected in master controller 6, and the setting of taper positioning pluging rod 11 is inserted in 9 two sides of location tray, two taper positioning
The axle center of bar 11 is in straight line, and the taper positioning pluging rod 11 connects synchronous drive mechanism, and the synchronous drive mechanism is to watch
Rotating electric machine 10 is taken, the wheel disc testing agency includes that the displacement of detection support 5, i-axis wheel disc detector and detector is driven
Motivation structure, the detection support 5 are fixed on the monitor station 2, and the master controller 6 is fixed in the detection support 2,
The detector of the i-axis wheel disc is the profiling card slot 8 being harmonious with i-axis wheel disc shape to be measured, the profiling card slot 8 and position
It moves driving mechanism to be connected, the displacement drive mechanism is mounted in detection support 5, and the displacement drive mechanism is in master controller
6 are electrically connected, the profiling card slot 8 and taper positioning pluging rod 11 in same plane, the plane perpendicular to 9 face of location tray,
The profiling card slot 8 can move up and down under the action of displacement drive along this plane；The sorting equipment be and positioning
The sorting track 4 of pallet connection, the sorting track 4 roll out direction along wheel disc and tilt down, be arranged among the sorting track 4
Sorting port, the sorting port lower section are arranged defective products channel, sorting port baffle 15 are arranged in the sorting port, the baffle 15
Control mechanism and master controller 6 are electrically connected.
It is described into the wheel disc stopper being arranged on disk track 4 altogether there are two, respectively the first stopper 13 and the second stopper 14, institute
1 times that the distance between wheel disc stopper is wheel diameter is stated, the purpose using two wheel disc stoppers is will be from detection positioning support
The nearest i-axis wheel disc 1 of disk is separated with subsequent i-axis wheel disc 1.
Flexible material is covered in the wheel disc stopper, on the one hand prevents the rolling of i-axis wheel disc 1 from striking the wheel disc
Wheel disc side plate is damaged when stopper, on the other hand improves the service life of the wheel disc stopper.
12 surface of positioning stopper covers flexible material, on the one hand prevents wheel disc rolling from striking the positioning stopper
When damage wheel disc side plate, on the other hand improve it is described positioning stopper 12 service life.
The plug shape of the positioning pluging rod is taper, and the central axis of the taper positioning pluging rod 11 is away from location tray table
The height in face is greater than 0.3 ~ 3mm of tray radius to be measured, when the centre wheel of the plug insertion i-axis wheel disc 1 of the positioning pluging rod
Naturally i-axis wheel disc 1 can be lifted by tapered cross-section from 9 surface of location tray, be conducive to when shaft position
Subsequent rotation detection.
It is described into the angle between disk track 3 and horizontal plane be 10 °, the folder between the sorting track 4 and horizontal plane
Angle is 5 °, and the tilt angle can make i-axis wheel disc 1, and automatic inertia forward rolls under the effect of gravity, while angle is too big
Be easy to cause to stopper position impact dynamics it is too big, influence the stopper service life.
The detector displacement drive mechanism drives 8 vertical up-or-down movement of profiling card slot using cylinder 7.
The work step of the i-axis wheel disc Automatic Sorting is as follows:
S1 by it is artificial or it is mechanical i-axis wheel disc 1 to be sorted is once put into disk track 3, the master controller 6 is controlled
It makes into the first wheel disc stopper 13 closure on disk track 3, the second wheel disc stopper 14 is opened, to an i-axis wheel disc 1 by first
Wheel disc stopper 13 is again closed the second wheel disc stopper 14 after blocking；
S2 first opens the first wheel disc stopper 13, and the second wheel disc stopper 14 remains closed, and will be located at the first wheel disc stopper 13 and second
1 inertia of i-axis wheel disc of suspected location rolls into testing agency between wheel disc stopper 14, and stops under the action of positioning stopper 12
In location tray 9, the first wheel disc stopper 13 is closed at this time, and the second wheel disc stopper 14 is opened, and is rolled into subsequent i-axis wheel disc 1
The second wheel disc stopper is closed after suspected location；
The taper positioning pluging rod of S3 location tray two sides synchronizes under the action of rotating servo motor 10 and protrudes into i-axis wheel disc 1
Shaft core position, by the gradient of taper make take turns pan bottom be detached from 9 surface of location tray, at this time position stopper 12 open, simultaneously
8 detector of profiling card slot vertical downward movement under the action of cylinder 7, and be adjacent to 1 surface of i-axis wheel disc, then taper is fixed
Position inserted link 11 rotates a circle under the action of synchronous servo rotating electric machine 10；
If S4 i-axis wheel disc 1 is very smooth when rotation, illustrate that 1 shape of wheel disc is normal, no deformation, taper positioning pluging rod
11 are rapidly separated, the i-axis wheel disc 1 rolls forward under effect of inertia, into sorting track 4, if i-axis rotated
When phenomena such as occurring unsmooth friction in journey and blocking, illustrate that wheel disc 1 has the defects of deformation, profiling card slot 8 is in cylinder 7 at this time
It is pulled upwardly under drive, taper positioning pluging rod 11 is detached from rapidly i-axis wheel disc 1, and 1 inertia of i-axis wheel disc rolls into sorting track
4, while the automatic opening downwards under the effect of master controller 6 of the sorting port baffle 15 among track is sorted, after it falls into again
It is automatically closed.
Above-mentioned steps are run repeatedly, and the unmanned sorting of the automation to i-axis wheel disc 1 may be implemented, greatly reduce existing
The operating pressure of field personnel.
The above description is only an embodiment of the present invention, is not intended to limit the scope of the invention, all to utilize this hair
Equivalent structure or equivalent flow shift made by bright specification and accompanying drawing content is applied directly or indirectly in other relevant skills
Art field, is included within the scope of the present invention.
Claims (7)
1. a kind of i-axis wheel disc Automatic Sorting, which is characterized in that the i-axis Automatic Sorting includes: to fill into disk
It sets, detection device and sorting equipment；
It is described into disk device be into disk track, it is described to be connected into disk track with detection device, it is described into disk track edge into disk direction
Connecting detection device is tilted down, it is described that the position of monitoring device is provided with wheel disc stopper, the wheel into disk track
Disk stopper and master controller are electrically connected；
The detection device includes monitor station, wheel disk-positioning mechanism, wheel disc testing agency and master controller, the wheel disc positioning
Mechanism includes wheel disc location tray and taper positioning pluging rod, and the wheel disc location tray Yu Jinpan track is connected, and the wheel disc is fixed
Setting positioning stopper, the positioning stopper are electrically connected in master controller on the pallet of position, and the taper positioning pluging rod setting exists
Location tray two sides, the axle center of two positioning pluging rods are in straight line, and the taper positioning pluging rod connects synchronous drive mechanism, institute
State synchronous drive mechanism be servo rotating electric machine, the wheel disc testing agency include detection support, i-axis wheel disc detector and
The displacement drive mechanism of detector, the detection support are fixed on the monitor station, and the master controller is also secured at institute
It states in detection support, the detector of the i-axis wheel disc is the profiling card slot being harmonious in i-axis wheel disc outer dimension to be measured,
The profiling card slot is connected in displacement drive mechanism, and the displacement drive mechanism is mounted in detection support, the displacement drive
Mechanism is electrically connected in master controller, the profiling card slot and taper positioning pluging rod in same plane, the plane perpendicular to
Location tray surface, the profiling card slot can move up and down under the action of displacement drive along this plane；
The sorting equipment is the sorting track connecting with location tray, and the sorting track rolls out direction along wheel disc and dips down
Tiltedly, sorting port is set among the sorting track, defective products channel is set below the sorting port, gear is set in the sorting port
Plate, the control mechanism and master controller of the baffle are electrically connected.
2. i-axis wheel disc Automatic Sorting according to claim 1, which is characterized in that described into being arranged on disk track
Wheel disc stopper altogether there are two, the distance between described wheel disc stopper is 1 times of wheel diameter.
3. i-axis wheel disc Automatic Sorting according to claim 1, which is characterized in that covered in the wheel disc stopper
Lid flexible material.
4. i-axis wheel disc Automatic Sorting according to claim 1, which is characterized in that the positioning stopper surface
Cover flexible material.
5. i-axis wheel disc Automatic Sorting according to claim 1, which is characterized in that described
The plug shape of positioning pluging rod is taper, the central axis of the positioning pluging rod away from the height on location tray surface be greater than to
Survey 0.3 ~ 3mm of tray radius.
6. i-axis wheel disc Automatic Sorting according to claim 1, which is characterized in that described
It is 5 ~ 10 ° into the angle of disk track and sorting track between horizontal plane.
7. i-axis wheel disc Automatic Sorting according to claim 1, which is characterized in that the detector, which is displaced, to be driven
Motivation structure uses cylinder or motor driven.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910251577.2A CN109821756B (en) | 2019-03-29 | 2019-03-29 | Automatic sorting equipment for I-shaped shaft wheel discs |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910251577.2A CN109821756B (en) | 2019-03-29 | 2019-03-29 | Automatic sorting equipment for I-shaped shaft wheel discs |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109821756A true CN109821756A (en) | 2019-05-31 |
| CN109821756B CN109821756B (en) | 2024-05-03 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910251577.2A Active CN109821756B (en) | 2019-03-29 | 2019-03-29 | Automatic sorting equipment for I-shaped shaft wheel discs |
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Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0391575A1 (en) * | 1989-04-07 | 1990-10-10 | Sagawa Distribution Service Co. Ltd. | High and low speed automatic sorting conveyor |
| EP0513501A1 (en) * | 1991-05-14 | 1992-11-19 | Elpatronic Ag | Method and device for treatment, in particular for testing and/or encoding, of plastic bottles or of that kind |
| US6267248B1 (en) * | 1997-03-13 | 2001-07-31 | Shuffle Master Inc | Collating and sorting apparatus |
| CN203184247U (en) * | 2013-04-10 | 2013-09-11 | 民航成都物流技术有限公司 | Tilting-pan type high-speed automatic luggage sorting machine |
| CN104624526A (en) * | 2015-02-12 | 2015-05-20 | 邵阳学院 | Device for grading and detecting voltage of mobile phone batteries |
| CN109201504A (en) * | 2018-09-19 | 2019-01-15 | 河南巨捷电子科技有限公司 | A kind of electron product checking device with sorting function |
| CN209866684U (en) * | 2019-03-29 | 2019-12-31 | 江苏揽鑫新能源科技有限公司 | Automatic sorting equipment for H-shaped shaft wheel disc |
-
2019
- 2019-03-29 CN CN201910251577.2A patent/CN109821756B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0391575A1 (en) * | 1989-04-07 | 1990-10-10 | Sagawa Distribution Service Co. Ltd. | High and low speed automatic sorting conveyor |
| EP0513501A1 (en) * | 1991-05-14 | 1992-11-19 | Elpatronic Ag | Method and device for treatment, in particular for testing and/or encoding, of plastic bottles or of that kind |
| US6267248B1 (en) * | 1997-03-13 | 2001-07-31 | Shuffle Master Inc | Collating and sorting apparatus |
| CN203184247U (en) * | 2013-04-10 | 2013-09-11 | 民航成都物流技术有限公司 | Tilting-pan type high-speed automatic luggage sorting machine |
| CN104624526A (en) * | 2015-02-12 | 2015-05-20 | 邵阳学院 | Device for grading and detecting voltage of mobile phone batteries |
| CN109201504A (en) * | 2018-09-19 | 2019-01-15 | 河南巨捷电子科技有限公司 | A kind of electron product checking device with sorting function |
| CN209866684U (en) * | 2019-03-29 | 2019-12-31 | 江苏揽鑫新能源科技有限公司 | Automatic sorting equipment for H-shaped shaft wheel disc |
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| Publication number | Publication date |
|---|---|
| CN109821756B (en) | 2024-05-03 |
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