CN109703996B - Mounting structure, detection device and charging tray conveying system for charging abnormity detection of charging tray - Google Patents

Mounting structure, detection device and charging tray conveying system for charging abnormity detection of charging tray Download PDF

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Publication number
CN109703996B
CN109703996B CN201711017542.XA CN201711017542A CN109703996B CN 109703996 B CN109703996 B CN 109703996B CN 201711017542 A CN201711017542 A CN 201711017542A CN 109703996 B CN109703996 B CN 109703996B
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tray
fixedly connected
mounting structure
material tray
detection
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CN109703996A (en
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朱雍年
柳继营
赵丹
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Wuxi China Resources Micro Assembly Tech Ltd
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Wuxi China Resources Micro Assembly Tech Ltd
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Abstract

The invention provides a mounting structure for detecting abnormal charging of a charging tray, a charging tray abnormal detection device and a charging tray conveying system, wherein the mounting structure comprises: the supporting seat assembly comprises a supporting seat and a supporting rod, the supporting seat is used for being fixedly connected with the conveying track of the material tray, and the supporting rod is connected with the supporting seat; the detection support assembly is freely arranged at the conveying track of the material tray and is used for arranging the detection unit of the material tray; the first end of the rotary swing component is fixedly connected with the detection support component, the second end of the rotary swing component is connected with the supporting rod, and when the detection support component changes the position in the thickness direction of the material tray, the rotary swing component can rotate relative to the supporting seat. This mounting structure does not need manual operation to change the position of detecting element, avoids because the manual operation changes the error that the detecting element position caused and manual operation's unreliable, can save because cost and the time of manual operation improve the accuracy of detecting element position adjustment.

Description

Mounting structure, detection device and charging tray conveying system for charging abnormity detection of charging tray
Technical Field
The invention relates to the field of automatic production, in particular to a mounting structure for detecting abnormal charging of a charging tray, a charging tray abnormal detection device and a charging tray conveying system.
Background
In the field of automated processing, in order to realize automated batch processing of products, a plurality of parts to be processed are generally required to be placed in a tray for batch conveying and feeding, and the parts to be processed can be conveyed to the next procedure.
The tray is provided with a plurality of holding tanks for holding parts, the parts can be respectively placed in the holding tanks, the parts are conveyed to the next process through a conveying device (such as a belt) after being placed in the holding tanks (after being fed), usually, only one part is placed in each holding tank, and if the situation that two or more parts are placed in one holding tank (stacking) occurs, the situation is abnormal.
At present, the correlation sensor can be used for detecting the abnormality, as shown in fig. 1, a conveying device of the material tray a is arranged, the conveying device comprises two conveying rails 1, belts are arranged on the two conveying rails 1, two sides of the material tray a are respectively placed on the two belts, and the belts can be driven by power devices such as motors to rotate so that the material tray a is conveyed along the rotating direction of the belts.
The transmitting end 2 and the receiving end 3 of the correlation sensor are respectively arranged on the conveying track 1, the transmitting end 2 can emit infrared light, the infrared light is received by the receiving end 3, thereby generating signals, when the sensor is arranged on the conveying track, the infrared light emitted by the transmitting end 1 of the sensor is enabled to be close to the surface of a material tray, when the material tray a is conveyed along the conveying track 1, parts to be processed are placed in the containing grooves of the material tray a, under normal conditions, one part to be processed is placed in each material tray, at the moment, the height of the part to be processed does not exceed the surface of the material tray, when two or more parts to be processed are placed in one or more containing grooves in the material tray, the height of the corresponding position of the containing groove exceeds the surface of the material tray, at the moment, when the material tray a passes through the position of the sensor along the conveying track 1, the emitting light G of the transmitting, therefore, the abnormal condition can be judged, and further an alarm can be given to prompt relevant personnel to carry out treatment.
The possible thickness of current charging tray is different, therefore, need follow the upper and lower position of charging tray thickness direction according to the thickness manual adjustment sensor of charging tray, because at every turn when adopting different thickness charging trays, all need adjust the position of sensor, not only consume cost of labor and time, manual operation's accuracy is low relatively, consequently, cause the position of sensor probably to cross or cross down, when the position of sensor was crossed, the unable accurate detection folded material abnormal conditions, and when the position of sensor was crossed, cause the wrong report police or leak the warning easily, influence work efficiency.
Disclosure of Invention
In order to improve the accuracy of detection of abnormal charging conditions of a charging tray, the invention provides a mounting structure for detecting abnormal charging conditions of the charging tray, a charging tray abnormal detection device and a charging tray conveying system.
According to a first aspect of the invention, a mounting structure for detecting abnormal feeding of a tray is provided, which comprises:
the supporting seat assembly comprises a supporting seat and a supporting rod, the supporting seat is used for being fixedly connected with a conveying track of the material tray, and the supporting rod is connected with the supporting seat;
the detection support assembly is freely arranged at the conveying track of the material tray and used for arranging a detection unit of the material tray, and the detection support assembly can be in sliding contact with the upper surface of the edge of the material tray along the conveying direction of the material tray;
the first end of the rotary swing component is connected with the supporting rod, the second end of the rotary swing component is fixedly connected with the detection support component, and when the detection support component changes the position in the thickness direction of the material tray, the rotary swing component is rotatable relative to the supporting seat.
Optionally, the detecting bracket assembly comprises:
the fixing unit is used for being arranged at the conveying track of the material tray and is used for arranging the detection unit of the material tray;
and the rotating unit is rotationally connected with the fixing unit and can be in sliding contact with the upper surface of the edge of the material tray along the material tray conveying direction.
Optionally, the fixing unit includes:
the first fixed seat is used for being freely arranged at the first conveying track of the material tray and is fixedly connected with the transmitting end of the detection unit;
the second fixing seat is freely arranged at the second conveying track of the material tray and is fixedly connected with the receiving end of the detection unit;
and one end of the frame connecting rod is fixedly connected with the first fixing seat, and the other end of the frame connecting rod is fixedly connected with the second fixing seat.
Optionally, the rotating unit includes:
the first rotating piece is rotatably connected with the first fixed seat, can be in sliding contact with the upper surface of the first edge of the material tray along the material tray conveying direction, and is superposed with the plane of the position where the light emitted by the emitting end of the detection unit along the material tray conveying direction is in sliding contact with the upper surface of the first edge of the material tray;
the second rotates the piece, with second fixing base rotatable coupling, along charging tray direction of transfer the second rotates the piece can with the upper surface sliding contact at the second edge of charging tray, along the receiving terminal of charging tray direction of transfer detecting element received the transmitted light place plane with the second rotates the piece and the upper surface sliding contact's of the second edge of charging tray position place plane coincidence.
Optionally, the first fixing seat includes a first fixing block and a second fixing block, the first fixing block is fixedly connected to the second fixing block, the first fixing block is used for fixedly connecting to an emitting end of the detection unit, and the first rotating member is rotatably connected to the first fixing block;
the second fixing base comprises a third fixing block and a fourth fixing block, the third fixing block is fixedly connected with the fourth fixing block, the third fixing block is used for being fixedly connected with a receiving end of the detection unit, and the second rotating piece is rotatably connected with the third fixing block.
Optionally, the first rotating member is a first bearing assembly, the first bearing assembly includes a first rotating shaft and a first rolling bearing, the first rotating shaft is fixedly connected with the first fixing seat, the first rolling bearing is sleeved on the first rotating shaft, and the first rolling bearing is used for sliding contact with the upper surface of the first edge of the charging tray;
the second rotating part is a second bearing assembly, the second bearing assembly comprises a second rotating shaft and a second rolling bearing, the second rotating shaft is fixedly connected with the second fixing seat, the second rolling bearing is sleeved on the second rotating shaft, and the second rolling bearing is used for being in sliding contact with the upper surface of the second edge of the material tray.
Optionally, the support seat assembly includes:
the first supporting base is used for being fixedly connected with the first conveying track;
the second supporting base is used for being fixedly connected with the second conveying track;
and the first end of the supporting rod is rotatably connected with the first supporting base, and the second end of the supporting rod is rotatably connected with the second supporting base.
Optionally, the supporting seat assembly further includes:
the first limiting block is sleeved at the position, close to the connecting position of the first end of the supporting rod and the first supporting base, of the supporting rod;
the second limiting block is sleeved at the position, close to the connecting position of the second end of the supporting rod and the second supporting base, of the supporting rod.
Optionally, the rotary oscillating assembly comprises:
the rotating seat is fixedly connected with the frame body connecting rod;
the first end of the brace is rotatably connected with the rotating base, and the second end of the brace is connected with the supporting rod.
Optionally, the rotating base includes:
the horizontal block is fixedly connected with the frame body connecting rod;
and the vertical block is fixedly connected with the horizontal block, and the vertical block is rotatably connected with the first end of the brace.
The brace is provided with a through hole, and the supporting rod penetrates through the through hole.
Optionally, an elastic member is further disposed at a position where the second end of the rotary swing assembly is fixedly connected to the detection bracket assembly.
Optionally, the mounting structure further includes: and the balancing weight is fixedly connected to the detection support component.
Optionally, the mounting structure further includes: and the wire clamp is fixedly connected to the detection support assembly.
According to a second aspect of the invention, a tray feeding abnormity detection device is provided, which comprises a detection unit and a mounting structure of any one tray feeding abnormity detection device, wherein the detection unit is arranged on a detection bracket component of the mounting structure
According to a third aspect of the invention, a tray conveying system is provided, which comprises a conveying track for conveying trays, and the tray detecting device is further provided.
Based on above-mentioned technical scheme, this mounting structure, the detecting element can change along with detecting the position change of bracket component in the thickness direction of charging tray, when detecting the charging tray of different thickness, can be according to the upper and lower position of the automatic change detecting element of thickness of charging tray, and do not need manual operation to change the position of sensor, can save because manual operation's cost and time, and, compare with the manual operation mode, can improve the accuracy of detecting element position adjustment, and then improve the accuracy that detects through detecting element to the charging tray material loading anomaly, reduce alarm error.
Drawings
FIG. 1 is a schematic diagram of a tray conveying system provided in the prior art;
FIG. 2 is a schematic diagram of the configuration of a tray transport system according to one embodiment of the present invention;
fig. 3 is a schematic perspective view of a first fixing seat part in a mounting structure for detecting abnormal feeding of a tray according to an embodiment of the invention;
fig. 4 is a schematic perspective view of a rotary oscillating assembly part in a mounting structure for detecting abnormal feeding of a tray according to an embodiment of the invention;
fig. 5 is a front view showing a mounting structure for abnormality detection of tray feeding according to another embodiment of the present invention;
FIG. 6 is a schematic view of a mounting structure for detecting abnormal feeding of a tray according to another embodiment of the invention;
fig. 7 is a left side view of a mounting structure for abnormal detection of the feeding of a tray according to another embodiment of the present invention;
fig. 8 is a right side view of a mounting structure for tray loading abnormality detection according to another embodiment of the present invention;
fig. 9 is a perspective view showing a mounting structure for abnormality detection of tray feeding according to another embodiment of the present invention;
fig. 10 is an exploded view showing a mounting structure for abnormality detection of tray charging according to another embodiment of the present invention.
Detailed Description
In order to make the technical problems, technical solutions and advantages to be solved by the embodiments of the present invention clearer, the following detailed description will be given with reference to the accompanying drawings and specific embodiments.
Aiming at the technical problem of inaccurate detection of abnormal feeding of a material tray in the prior art, the embodiment of the invention provides a mounting structure for abnormal feeding detection of the material tray, which comprises:
the supporting seat assembly comprises a supporting seat and a supporting rod, the supporting seat is used for being fixedly connected with the conveying track of the material tray, and the supporting rod is connected with the supporting seat;
the detection support assembly is freely arranged at the conveying track of the material tray and used for arranging a detection unit of the material tray, and can be in sliding contact with the upper surface of the edge of the material tray along the conveying direction of the material tray;
the first end of the rotary swing component is fixedly connected with the detection support component, the second end of the rotary swing component is connected with the supporting rod, and when the detection support component changes the position in the thickness direction of the material tray, the rotary swing component can rotate relative to the supporting seat.
The charging tray is used for placing the part of treating processing, and it has a plurality of holding tanks usually, can place the part in each holding tank respectively, places the part in the holding tank after (after the material loading) carry next process through the delivery track, only places a part in every holding tank usually, if the condition (fold material) that places two or more parts in an holding tank then for abnormal conditions.
The mounting structure for detecting the abnormal feeding of the material tray is used for mounting a detection unit of the material tray, and the detection unit is used for detecting the material tray and judging whether abnormal conditions such as material stacking occur or not.
The mounting structure can be applied to a conveying system of a material tray, the detection unit is arranged on the mounting structure, and the working process of the mounting structure is as follows in the conveying process of the material tray:
when the material tray is conveyed along the conveying track, the lower surface of the material tray is contacted with the belt on the conveying track, when the tray is conveyed to the position of the detection bracket component, because the detection bracket component is freely arranged above the conveying track of the tray, namely, the detection bracket component is not fixedly connected with the conveying track and is suspended above the conveying track under the action of gravity, the detection bracket component is jacked upwards by the charging tray, because the rotary swinging component is fixedly connected with the first end of the detection bracket component and drives the rotary swinging component to move upwards, and the second end of rotatory swing subassembly is rotatable for the supporting seat, and the power that continues the conveying through the charging tray drives rotatory swing subassembly and detection bracket component and rotates certain angle for the supporting seat, and the charging tray continues to follow the conveying track conveying, detects the upper surface sliding contact at bracket component and charging tray edge, and the bracket component position is detected to the charging tray process completely.
During the charging tray process detected the bracket component position, detected the bracket component all the time with the upper surface sliding contact at charging tray edge, the detecting element that sets up on detecting the bracket component also detects the charging tray that lasts, judges whether each position in the charging tray appears folding abnormal conditions such as material, when discovering folding abnormal conditions such as material, detecting element can further carry out alarm processing.
Because the detection bracket component is freely arranged at the conveying track, the detection bracket component can be in sliding contact with the upper surface of the edge of the material tray under the action of gravity, the thickness of the material tray is always equal to that between the detection bracket component and the conveying track, when the material trays with different thicknesses are conveyed through the conveying track, the detection bracket component can automatically change positions along with the different thicknesses of the material tray, for example, when the thickness of the material tray is thicker, the detection bracket component can rise along the thickness direction of the material tray, but the detection bracket component still can be in sliding contact with the upper surface of the edge of the material tray under the action of gravity, and the detection bracket component drives the rotary swing group to; similarly, when the thickness of charging tray is thinner, detect the bracket component and can descend along the thickness direction of charging tray, detect the bracket component and drive rotatory swing group and rotate certain angle in the opposite direction for the supporting seat.
The detecting element sets up on detecting the bracket component, therefore, the detecting element can change along with detecting the position change of bracket component in the thickness direction of charging tray, thus, when detecting the charging tray of different thickness, can be according to the upper and lower position of the thickness automatic change detecting element of charging tray, and do not need manual operation to change detecting element's position, can save cost and time because manual operation, and, compare with the manual operation mode, can improve detecting element position adjustment's accuracy, and then improve the accuracy that detects through detecting element to the charging tray material loading anomaly, reduce alarm error.
In an alternative embodiment, the above-mentioned detecting bracket assembly comprises:
the fixing unit is used for being freely arranged at the conveying track of the material tray and used for arranging the detection unit of the material tray;
and the rotating unit is rotatably connected with the fixing unit and can be in sliding contact with the upper surface of the edge of the material tray along the material tray conveying direction.
In this embodiment, detect the bracket component including fixed unit and rotation unit, for the implementation mode that detects the bracket component, should detect bracket component simple structure, be convenient for processing and manufacturing.
Fig. 2 is a partial schematic structural diagram of a tray conveying system according to an exemplary embodiment of the present invention, in which a mounting structure (hereinafter referred to as a mounting structure) for detecting abnormal tray feeding and a detection unit are disposed, and the detection unit is disposed on a detection support assembly of the mounting structure. Fig. 3 is a schematic perspective view illustrating a first fixing seat portion in the mounting structure, fig. 4 is a schematic perspective view illustrating a rotary swing assembly portion in the mounting structure, and an embodiment of the mounting structure for detecting abnormal charging of a charging tray according to an embodiment of the present invention is described below with reference to fig. 2 to 4.
As shown in fig. 2, 3 and 4, the mounting structure for detecting abnormal charging of the material tray comprises a supporting seat assembly, a rotary swinging assembly and a detection bracket assembly.
The support base assembly comprises a first support base 31, a second support base 32 and a support bar 33, wherein,
the first supporting base 31 is used for being fixedly connected with the first conveying track 101;
a second support base 32 for fixed connection with the second conveying track 102;
a first end of the support rod 33 is connected to the first support base 31, a second end of the support rod 33 is connected to the second support base 32, and the support rod 33 is located between the first conveying rail 101 and the second conveying rail 102.
Referring to fig. 2 and 4, the swing and rotation assembly includes a rotation base 41 and a pull-bar 42, wherein,
a rotary base 41 fixedly connected to the frame link 13;
a brace 42 having a first end rotatably connected to the rotary base 41 and a second end connected to the support bar 33.
The rotary swing assembly is arranged between the detection support assembly and the support seat assembly and is used for connecting the detection support assembly and the support seat assembly.
In order to realize rotatable being connected between rotatory swing subassembly and the supporting seat, there are two kinds of modes, one is: the first end of the supporting rod 33 is rotatably connected with the first supporting base 31, the second end of the supporting rod 33 is rotatably connected with the second supporting base 32, and the second end of the brace 42 is fixedly connected with the supporting rod 33; the other is as follows: the first end of the supporting rod 33 is fixedly connected with the first supporting base 31, the second end of the supporting rod 33 is fixedly connected with the second supporting base 32, and the second end of the brace 42 is rotatably connected with the supporting rod 33.
Detect bracket component includes fixed unit and rotation unit, and wherein, fixed unit includes:
referring to fig. 2 and 3, the first fixing seat 11 is configured to be freely disposed at the first conveying track 101 of the tray a, and is configured to be fixedly connected with an emitting end F (not shown) of the detecting unit, where the emitting end F is configured to emit light G;
the second fixing seat 12 is freely arranged at the second conveying track 102 of the material tray a and is fixedly connected with a receiving end of the detection unit, and the receiving end is used for generating a signal according to the emitted light G and judging whether the material tray is loaded abnormally or not; the receiving end can not be seen in fig. 2, and refer to the structure shown in fig. 3 in which the transmitting end F is arranged on the first fixing base 11, and the receiving end is arranged on the second fixing base 12 in the same manner;
one end of the frame connecting rod 13 is fixedly connected to the first fixing seat 11, the other end of the frame connecting rod 13 is fixedly connected to the second fixing seat 12, and the frame connecting rod 13 is located between the first conveying rail 101 and the second conveying rail 102.
The rotating unit includes:
referring to fig. 2 and 3, the first rotating member 21 is rotatably connected to the first fixed base 11, the first rotating member 21 can be in sliding contact with the upper surface of the first edge m1 of the tray a along the conveying direction of the tray a, and the plane of the emitting light G of the emitting end F of the detecting unit along the conveying direction of the tray a coincides with the plane of the position where the first rotating member 21 is in sliding contact with the upper surface of the first edge m1 of the tray a;
the second rotating member 22 is rotatably connected to the second fixing base 12, the second rotating member 22 can be in sliding contact with the upper surface of the second edge m2 of the tray a along the conveying direction of the tray a, and the plane of the emitted light G received by the receiving end of the detection unit along the conveying direction of the tray a coincides with the plane of the sliding contact position of the second rotating member 22 and the upper surface of the second edge m2 of the tray a.
In this embodiment, the delivery track has two, and the first edge and the second edge of charging tray set up respectively on two delivery tracks, can set up the belt on the delivery track, drive the belt through motor etc. and rotate to the charging tray can follow the delivery track conveying.
The detecting unit comprises a transmitting end and a receiving end, the detecting unit is an opposite-emitting sensor, for example, opposite-emitting photoelectric switch light, the transmitting end can emit light, the transmitting light is infrared light, the receiving end is used for receiving the transmitting light of the transmitting end, when the transmitting light is blocked, the receiving end can output signals, abnormal conditions can be judged according to the abnormal conditions, then alarm can be carried out, and related personnel are prompted to carry out processing.
Of course, the detection unit is not limited to the correlation sensor in this embodiment, and may also be an image sensor, the image sensor is used to collect an image of the material tray, and whether the material loading of the material tray is abnormal or not is determined by analyzing the image, and the detection unit may also be other types of detection devices as long as the purpose of detecting the abnormal material loading condition of the material tray is achieved.
The following describes the working process of the tray conveying system of this embodiment, the conveying system includes the mounting structure for detecting abnormal feeding of the tray provided in this embodiment, and the following combines the working process of the conveying system with the mounting structure of this embodiment.
As shown in fig. 2, the tray a has a plurality of holding grooves c, and each holding groove c is placed with a part to be processed, in this embodiment, only one part to be processed (hereinafter referred to as a part), for example, a chip to be processed, is placed in each holding groove c, if the number of the parts placed in the holding grooves c is not more than one, the height of the upper surface of the holding groove c after placing the part is not more than the height of the upper surface of the tray a, the two upper surfaces are substantially flush, and if the number of the parts placed in one or more holding grooves c is more than one, the height of the upper surface of the holding groove c after placing the part is more than the height of the upper surface of the tray, at this time, an abnormal situation of stacking occurs.
After the detection unit is arranged on the mounting structure, the emission light G is positioned between the emission end and the receiving end, a line formed by the contact positions of the first rotating piece 21 and the second rotating piece 22 and the material tray a is parallel to the emission light G, the emission light G is slightly higher than the line formed by the contact positions of the first rotating piece 21 and the second rotating piece 22 and the material tray in the vertical direction, the emission light G is attached to the upper surface of the material tray a, and the emission light G can be tightly attached to the upper surface of the material tray a to pass through.
When emission light G is not blocked, the receiving end can receive the emission light, when the upper surface height after placing the part in the holding tank c exceeds the upper surface height of the charging tray a, when the emission light G is blocked, the receiving end can not receive the emission light G, can output signals, and accordingly can judge the abnormal condition of stacking during charging of the charging tray.
Of course, the number of parts allowed to be placed in the holding tank may also be other preset numbers, which is not limited to the embodiment described above, and the height of the upper surface of the holding tank after placing the parts may also exceed the height of the upper surface of the tray, and at this time, the specific positions of the transmitting end and the receiving end of the detecting unit may be set according to the height of the upper surface of the holding tank after placing the preset number of parts under normal conditions.
After the components are placed in the accommodating grooves c of the tray a, the tray a is placed between the first conveying rail 101 and the second conveying rail 102, belts are respectively arranged on the first conveying rail 101 and the second conveying rail 102, the lower surface of the first edge m1 of the tray a is contacted with the first conveying rail 101, the lower surface of the second edge m2 of the tray a is contacted with the second conveying rail 102, under the rotation of the belts, the tray a is conveyed along the first conveying rail 101 and the second conveying rail 102, when the tray a is conveyed to the position of the detection bracket assembly, as the first fixed seat 11 is freely arranged at the first conveying rail 101 and the second fixed seat 12 is freely arranged at the second conveying rail 102, the tray a is continuously conveyed along the first conveying rail 101 and the second conveying rail 102 under the drive of the belts, the tray a jacks up the first fixed seat 11 and the second fixed seat 12, and the first rotating member 21 is in sliding contact with the upper surface of the first edge m1 of the tray a, the second rotating member 22 comes into sliding contact with the upper surface of the second edge m2 of the tray a, the first edge m1 of the tray a is sandwiched between the first rotating member 21 and the belt on the first conveying rail 101, the second edge m2 of the tray a is sandwiched between the second rotating member 22 and the belt on the second conveying rail 102, as the tray a moves in the conveying direction, the first rotating member 21 rotates on the first fixed base 11, the second rotating member 22 rotates on the second fixed base 12, the positions of the first rotating member 21 and the second rotating member 22 do not change, the upper surface of the first edge m1 of the tray a slides through the first rotating member 21, and the upper surface of the second edge m2 of the tray a slides through the second rotating member 22 until the tray a completely passes through the first rotating member 21 and the second rotating member 22.
Because the first supporting seat 31 is fixedly connected with the first conveying track 101, the second supporting seat 32 is fixedly connected with the second conveying track 102, the rotating seat 41 is fixedly connected with the frame connecting rod 13 of the detection support assembly, the first end of the pull strip 42 is fixedly connected with the rotating seat 41, and the second end of the pull strip 42 is fixedly connected with the supporting rod, the detection support assembly is relatively fixed in the tray conveying direction through the pull strip 42 and the rotating seat 41, when a tray a is conveyed along the first conveying track 101 and the second conveying track 102 and passes through the detection support assembly, the first fixed seat 11, the second fixed seat 12, the first rotating member 21, the second rotating member 22 and the frame connecting rod 13 in the detection support assembly are relatively fixed in the tray conveying direction and cannot run in the tray conveying direction.
When charging tray a passes through the detecting element, the emitting light G of the emitting end of the detecting element on the first fixing base 11 clings to the upper surface of the charging tray a to pass through, the receiving end of the detecting element on the second fixing base 12 receives the emitting light G, the charging tray a is continuously detected, whether abnormal conditions such as overlapping occur at each position on the charging tray a is judged, and the abnormal conditions are judged until the charging tray a completely passes through the position of the emitting light G.
In the process of detecting the material tray a by the detection unit, if the number of the parts placed in one or more holding grooves c of the material tray a exceeds a preset number, for example, the number of the parts placed in the holding grooves c is larger than one, namely, overlapping occurs, the height of the upper surface of the holding grooves c after the parts are placed can exceed the height of the upper surface of the material tray a, at the moment, the emitting light G of the emitting end is blocked, the receiving end cannot receive the emitting light G, signals can be output, the abnormal condition of overlapping during material loading of the material tray can be judged according to the above, further alarming can be carried out when the signals are output by the receiving end, and related personnel are reminded to find and process the abnormal condition in time.
The first fixed seat 11 is freely arranged at the first conveying track 101, the second fixed seat 12 is freely arranged at the second conveying track 102, and by means of the gravity, the distance between the first rotating member 21 and the belt on the first conveying track 101 is the thickness of the first edge m1 of the material tray a, the distance between the second rotating member 22 and the belt on the second conveying track 102 is the thickness of the second edge m2 of the material tray a, the whole thickness of the material tray a is the same, the distance between the first rotating member 21 and the belt on the first conveying track 101 is the thickness of the material tray a, and the thickness between the second rotating member 22 and the belt on the second conveying track 102 is the thickness of the material tray a.
When the material trays a with different thicknesses are conveyed, for example, when the material trays a are thick, the first fixed seat 11, the first rotating member 21, the second fixed seat 12, the second rotating member 22 and the frame connecting rod 13 in the detection bracket assembly all rise along the thickness direction of the material trays a, the detection bracket assembly drives the rotating seat 41 and the brace 42 to rise, and then the support rod 33 rotates for a certain angle around the first support seat 31 and the second support seat 32; similarly, when the thickness of the tray a is relatively thin, the first fixed seat 11, the first rotating member 21, the second fixed seat 12, the second rotating member 22 and the frame connecting rod 13 in the detecting bracket assembly all descend along the thickness direction of the tray a, and the detecting bracket assembly drives the rotating seat 41 and the brace 42 to rise, so that the supporting rod 33 rotates around the first supporting seat 31 and the second supporting seat 32 in opposite directions by a certain angle.
Because the transmitting end of the detecting unit is arranged on the first fixed seat and the receiving end of the detecting unit is arranged on the second fixed seat, therefore, the transmitting end can be changed along with the position change of the first fixed seat in the thickness direction of the material tray, and the receiving end can be changed along with the position change of the second fixed seat in the thickness direction of the material tray, so that, when the material trays with different thicknesses are detected, the upper and lower positions of the transmitting end and the receiving end can be automatically and synchronously changed according to the thickness of the material trays, the positions of the light source and the light receiver do not need to be changed by manual operation, the light emitted by the emitting end is always attached to the upper surface of the material tray to pass through, errors caused by changing the position of the detection unit by manual operation and unreliable manual operation are avoided, the cost and time of manual operation can be saved, and compared with a manual operation mode, the accuracy of position adjustment of the detection unit can be further improved.
And, according to the prior art solution, since the position of the sensor is fixed before the tray is conveyed, the position of the sensor can not be adjusted again in the process of conveying the material tray, when the material tray deforms, the thicknesses of different positions of the same material tray can be different, at the moment, because the deformation of the material tray causes the upper surfaces of a plurality of positions to exceed or be lower than the height of the emitted light, false alarm or missing alarm is caused, in the mounting structure of the embodiment, because the positions of the transmitting end and the receiving end can be automatically changed synchronously with the thickness of the material tray, therefore, even the charging tray is deformed, the upper surface that the emission light of transmitting terminal can laminate the charging tray all the time passes through, does not receive because the influence of the deformation quantity factor of charging tray deformation on its thickness, improves the accuracy of detecting the charging tray material loading anomaly through the detecting element, reduces the wrong report and the number of missing alarms, improves the management and control effect of the unusual circumstances of material stacking to the charging tray material loading.
And, rotatable coupling between roating seat 41 and brace 42, when the first edge of charging tray is inconsistent with the thickness at second edge, appear first edge and second edge both sides uneven, also can make first rotating member 21 hug closely the upper surface of first edge m1 of charging tray a, second rotating member 22 hugs closely the upper surface of second edge m2 of charging tray a, emission light G still is parallel with charging tray a upper surface like this, avoid appearing first rotating member or second rotating member wherein one side hugs closely the upper surface of charging tray a edge, and the opposite side is unsettled, lead to the problem that can't accurately detect the charging tray.
In an alternative embodiment, as shown in fig. 2 and 4, the swing-rotating assembly of the mounting structure includes a rotating base 41 and a pull-string 42, and the rotating base 41 may include:
the horizontal block 411 is fixedly connected with the frame connecting rod 13;
the vertical block 412 is fixedly connected to the horizontal block 411, and the vertical block 412 is rotatably connected to the first end of the bar 42.
The rotating base 41 includes a horizontal block 411 and a vertical block 412, the horizontal block 411 and the vertical block 412 may also be integrally formed, the horizontal block 411 is, for example, U-shaped, and has two end portions 4110, and the two end portions 4110 may be respectively connected to the frame connecting rod 13 by bolts; the vertical block 412 is pivotally connected to the first end of the brace 42 by a bearing shaft 51 and a flanged bearing 52, and a nut 53 may be provided at the flanged bearing 52 adjacent the first end of the brace 42 to provide a more secure and firm connection between the brace 42 and the vertical block 412.
In some examples, as shown in fig. 2 and 4, the stay 42 has a through hole 420, and the support bar 33 passes through the through hole 420.
In an alternative embodiment, as shown in fig. 3, the bottom of the first fixing seat 11 has a first light-transmitting notch 14, and the first light-transmitting notch 14 is used for transmitting the light G through the transmitting end F of the detecting unit;
the bottom of the second fixing seat is provided with a second light-transmitting notch, the second light-transmitting notch is used for transmitting light rays received by the receiving end of the detection unit, the second fixing seat and the first fixing seat have the same structure, and the second fixing seat is not repeated and shown.
Continuing to refer to fig. 3, the first fixing seat 11 includes a first fixing block 111 and a second fixing block 112, the first fixing block 111 is fixedly connected to the second fixing block 112, the first fixing block 111 is used for fixedly connecting to the emitting end F of the detecting unit, the first rotating member 21 is rotatably connected to the first fixing block 111, and a first light-transmitting gap 14 may be further disposed at the bottom of the second fixing block 112;
the second fixing base is the same as the first fixing base in structure, the second fixing base comprises a third fixing block and a fourth fixing block, the third fixing block is fixedly connected with the fourth fixing block, the third fixing block is used for being fixedly connected with a receiving end of the detection unit, the second rotating piece is rotatably connected with the third fixing block, and a second light-transmitting notch can be further arranged at the bottom of the fourth fixing block.
In some examples, the structure of the first rotating member and the second rotating member may be as follows:
as shown in fig. 2 and 3, the first rotating member 21 is a first bearing assembly, the first bearing assembly includes a first rotating shaft 211 and a first rolling bearing 212, the first rotating shaft 211 is fixedly connected with the first fixed seat 11, the first rolling bearing 212 is sleeved on the first rotating shaft 211, and the first rolling bearing 212 is used for sliding contact with the upper surface of the first edge m1 of the tray a;
the second rotating part has the same structure as the first rotating part, the second rotating part 22 is a second bearing assembly, the second bearing assembly comprises a second rotating shaft and a second rolling bearing, the second rotating shaft is fixedly connected with the second fixing seat, the second rolling bearing is sleeved on the second rotating shaft, and the second rolling bearing is used for sliding contact with the upper surface of the second edge of the material tray.
In this embodiment, first rotation piece and second rotation piece are the bearing assembly, and when making the charging tray pass through the detection bracket component through setting up first rotation piece and second rotation piece, first rotation piece and second rotation piece can rotate, reduce with the frictional force of the upper surface of charging tray, make the charging tray convey smoothly, improve work efficiency, and antifriction bearing in first rotation piece and the second rotation piece can reduce the frictional force that first rotation piece and second rotation piece rotated the in-process.
The above embodiment is only one structure of the first rotating member and the second rotating member, and fig. 2 and 3 only show two first rotating members and two second rotating members by way of example, but the structure and number of the first rotating members and the second rotating members are not limited to those shown in the present embodiment and may be set as needed.
Fig. 5 is a front view of a mounting structure according to another embodiment of the present invention, fig. 6 is a side view of the mounting structure, fig. 7 is a left side view of the mounting structure, fig. 8 is a right side view of the mounting structure, fig. 9 is a perspective view of the mounting structure, fig. 10 is an exploded view of the mounting structure, and the mounting structure shown in fig. 5-10 is different from that shown in fig. 2 mainly in that the structure of a swing module and the connection manner of the swing module and a frame link in a test rack assembly are different, and in addition, a weight block and a wire clamp are further included in the mounting structure, and the mounting structure will be described below with reference to fig. 5-10.
The mounting structure also includes a detecting bracket assembly, a supporting seat assembly and a rotary swing assembly, the connection relationship of the same units in the assembly is the same as that in the above embodiment, the units are already identified in the figures, and the description of the same parts is omitted here.
The mounting structure of the present embodiment, the rotary base 41 in the rotary swing assembly also includes a horizontal block 411 and a vertical block 412, and is different from that shown in fig. 2 in that the horizontal block 411 includes two separately disposed parts respectively located at both sides of the vertical block 412, the two parts are respectively fixedly connected with the frame link 13, and the two parts of the vertical block 412 and the horizontal block 411 can be connected by the hinge pin 43.
In some optional examples, the support seat assembly further comprises:
the first limiting block 34 is sleeved at the connecting position of the first end of the support rod 33 close to the support rod 33 and the first support base 31;
the second limiting block 35 is sleeved at the connecting position of the second end of the supporting rod 33 and the second supporting base 32 of the supporting rod backrest 33.
In some examples, the mounting structure may further include a weight 61, and the weight 61 is fixedly connected to the detecting bracket assembly, for example, the weight 61 is fixedly connected to the frame connecting rod 13.
The weight of the detection support component can be adjusted through the balancing weight, so that the sliding friction force between the detection support component and the tray upper surface support is kept at a required degree.
The mounting structure may further include two wire clamps 62, the two wire clamps 62 are fixedly connected to the detecting bracket assembly, for example, the two wire clamps 62 are fixedly connected to the frame connecting rod 13, and the two wire clamps 62 are respectively fixedly connected to the frame connecting rod 13.
The wire clamp is used for clamping other circuit connecting wires of the detection unit or the material tray conveying system, plays a role in fixing and guiding the circuit connecting wires, and the setting position and the number of the wire clamp can be set according to the requirement, and the wire clamp is not limited to the setting mode in the embodiment.
In an alternative embodiment, the position where the first end of the rotary swing assembly is fixedly connected to the detection bracket assembly is further provided with an elastic member (not shown in the figure), as shown in fig. 2 and 4, between the positions where the two end portions 4110 of the horizontal block 411 of the rotary base are connected to the frame connecting rod 13, such as a spring, etc., by which the contact between the detection bracket assembly and the upper surface of the edge of the tray can be more reliably and stably achieved.
As shown in fig. 10, in the mounting structure, the first fixing seat 11 includes a first fixing block 111 and a second fixing block 112, the second fixing seat 12 includes a third fixing block 121 and a fourth fixing block 122, the first fixing block 111 and the second fixing block 112 can be fixedly connected through two first bolts 63, and a first washer 64 can be further disposed at a position where the first bolts 63 are connected with the second fixing block 112; similarly, the third fixing block 121 and the fourth fixing block 122 may also be fixedly connected by two second bolts 65, and a second washer 66 may also be disposed at a position where the second bolts 65 contact the fourth fixing block 122.
In some examples, the first rotating member 21 in the mounting structure is a first bearing assembly, which may include a first rotating shaft 211 and a first rolling bearing 212; the second rotating member 21 is a second bearing assembly which may include a second rotating shaft 221 and a second rolling bearing 222, and the first rotating shaft 211 and the second rotating shaft 221 may be bearing stopper pins.
A third washer 66 may be provided between the first rolling bearing 212 and the first fixed block 111, and similarly, a fourth washer 67 may be provided between the second rolling bearing 222 and the third fixed block 121.
One end of the frame connecting rod 13 can be fixedly connected with a first fixing block 111 of the first fixing seat through a plurality of third bolts 67 and first pins 68, and one end of the frame connecting rod 13 can also be fixedly connected with a second fixing block 112 of the first fixing seat through a fourth bolt 69; similarly, the other end of the frame connecting rod 13 may be fixedly connected to the third fixing block 121 of the second fixing base through a plurality of fifth bolts 70 and second pins 71, and the other end of the frame connecting rod 13 may also be fixedly connected to the fourth fixing block 122 of the second fixing base through a sixth bolt 72.
In order to enable one end of the frame connecting rod 13 to be fixedly connected with the first fixing block 111 more firmly, two seventh bolts 73 may be further disposed on two sides of one end of the frame connecting rod 13, the two seventh bolts 73 are fixedly connected to the first fixing block 111, the two seventh bolts 73 clamp one end of the frame connecting rod 13 to fix one end of the frame connecting rod 13 to the first fixing block 111, and a first nut 74 may be further disposed at a position where the seventh bolt 73 is connected with the first fixing block 111.
Similarly, in order to more firmly fix the other end of the frame link 13 to the third fixed block 121, two eighth bolts 75 may be respectively disposed on both sides of the other end of the frame link 13, the two eighth bolts 75 are fixedly connected to the third fixed block 121, the two eighth bolts 75 sandwich the other end of the frame link 13 to fix the other end of the frame link 13 to the third fixed block 121, and the second nut 76 may be disposed at a position where the eighth bolt 75 is connected to the third fixed block 121.
The support seat assembly of the mounting structure, wherein the first end of the support rod 33 is rotatably connected to the first support base 31 through the third rolling bearing 77, and similarly, the second end of the support rod 33 is rotatably connected to the second support base 32 through the fourth rolling bearing 78.
In some examples, the rotating base 41 may be connected to the frame connecting rod 13 through a first flanged bearing 79 and a bearing stopping pin 80, two ends of the first flanged bearing 79 are fixedly connected to the frame connecting rod 13 and the rotating base 41, respectively, and the bearing stopping pin 80 is disposed in a hollow tube of the first flanged bearing 79.
The rotary base 41 can also be rotatably connected with the brace 42 through a second flanged bearing 81, two ends of the second flanged bearing 81 are respectively connected with the rotary base 41 and the first end of the brace 42, and a third nut 82 can also be arranged between the second flanged bearing 81 and the first end of the brace 42.
In an alternative embodiment, the support rod 33 passes through the through hole of the brace 42, and the portion of the brace 42 extending out of the support rod 33 may be further provided with a ninth bolt 83.
In an alternative embodiment, after the first stopper 34 is sleeved on the support rod 33, a tenth bolt 84 may be disposed at a portion of the first stopper that extends beyond the support rod 33.
The above-mentioned mounting structure is similar to the working principle and working process shown in fig. 2, and is not described herein again.
The position of the detection unit of the mounting structure provided by the embodiment of the invention can be automatically changed along with the change of the thickness of the material tray, is not influenced by the change of the thickness of the material tray, does not need manual operation to change the position of the detection unit, avoids errors caused by the change of the position of the detection unit by manual operation and unreliable manual operation, can save the cost and time of the manual operation, and can also improve the accuracy of the position adjustment of the detection unit.
The embodiment of the invention also provides a charging tray feeding abnormity detection device, which comprises a detection unit and the mounting structure of the charging tray feeding abnormity detection device, wherein the detection unit is arranged on the detection support assembly of the mounting structure.
This unusual detection device of charging tray material loading, the position of detecting element can be along with the change automatic change of charging tray thickness, does not receive the influence that charging tray thickness changes, does not need manual operation to change detecting element's position, avoids because the manual operation changes the error that the detecting element position caused and manual operation's unreliable, can save because manual operation's cost and time, still can improve the accuracy of detecting element position adjustment.
The embodiment of the invention also provides a tray conveying system which comprises a conveying track for conveying the tray and the tray detecting device in the embodiment.
Those skilled in the art will appreciate that the drawings are merely schematic representations of one preferred embodiment and that the blocks or flow diagrams in the drawings are not necessarily required to practice the present invention. The above description is only for the specific embodiments of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art can easily conceive of the changes or substitutions within the technical scope of the present invention, and the present invention shall be covered thereby. Therefore, the protection scope of the present invention shall be subject to the protection scope of the appended claims.

Claims (16)

1. The utility model provides a mounting structure of unusual detection of charging tray material loading which characterized in that includes:
the supporting seat assembly comprises a supporting seat and a supporting rod, the supporting seat is used for being fixedly connected with a conveying track of the material tray, and the supporting rod is connected with the supporting seat;
the detection support assembly is freely arranged at the conveying track of the material tray and used for arranging a detection unit of the material tray, and the detection support assembly can be in sliding contact with the upper surface of the edge of the material tray along the conveying direction of the material tray;
the first end of the rotary swing component is fixedly connected with the detection support component, the second end of the rotary swing component is connected with the supporting rod, and when the detection support component changes the position in the thickness direction of the material tray, the rotary swing component can rotate relative to the supporting seat.
2. The mounting structure of claim 1, wherein the inspection bracket assembly comprises:
the fixing unit is used for being arranged at the conveying track of the material tray and is used for arranging the detection unit of the material tray;
and the rotating unit is rotatably connected with the fixing unit and can be in sliding contact with the upper surface of the edge of the material tray along the material tray conveying direction.
3. The mounting structure according to claim 2, wherein the fixing unit includes:
the first fixed seat is used for being freely arranged at the first conveying track of the material tray and is fixedly connected with the transmitting end of the detection unit;
the second fixing seat is freely arranged at the second conveying track of the material tray and is fixedly connected with the receiving end of the detection unit;
and one end of the frame connecting rod is fixedly connected with the first fixing seat, and the other end of the frame connecting rod is fixedly connected with the second fixing seat.
4. The mounting structure according to claim 3, wherein the rotating unit includes:
the first rotating piece is rotatably connected with the first fixed seat, can be in sliding contact with the upper surface of the first edge of the material tray along the material tray conveying direction, and is superposed with the plane of the position where the light emitted by the emitting end of the detection unit along the material tray conveying direction is in sliding contact with the upper surface of the first edge of the material tray;
the second rotates the piece, with second fixing base rotatable coupling, along charging tray direction of transfer the second rotates the piece can with the upper surface sliding contact at the second edge of charging tray, along the receiving terminal of charging tray direction of transfer detecting element received the transmitted light place plane with the second rotates the piece and the upper surface sliding contact's of the second edge of charging tray position place plane coincidence.
5. The mounting structure according to claim 4,
the first fixed seat comprises a first fixed block and a second fixed block, the first fixed block is fixedly connected with the second fixed block, the first fixed block is used for being fixedly connected with the emitting end of the detection unit, and the first rotating member is rotatably connected with the first fixed block;
the second fixing base comprises a third fixing block and a fourth fixing block, the third fixing block is fixedly connected with the fourth fixing block, the third fixing block is used for being fixedly connected with a receiving end of the detection unit, and the second rotating piece is rotatably connected with the third fixing block.
6. The mounting structure according to claim 4,
the first rotating piece is a first bearing assembly, the first bearing assembly comprises a first rotating shaft and a first rolling bearing, the first rotating shaft is fixedly connected with the first fixed seat, the first rolling bearing is sleeved on the first rotating shaft, and the first rolling bearing is used for being in sliding contact with the upper surface of the first edge of the material tray;
the second rotating part is a second bearing assembly, the second bearing assembly comprises a second rotating shaft and a second rolling bearing, the second rotating shaft is fixedly connected with the second fixing seat, the second rolling bearing is sleeved on the second rotating shaft, and the second rolling bearing is used for being in sliding contact with the upper surface of the second edge of the material tray.
7. The mounting structure according to claim 3, wherein the support base includes:
the first supporting base is used for being fixedly connected with the first conveying track;
the second supporting base is used for being fixedly connected with the second conveying track;
the first end of the supporting rod is connected with the first supporting base, and the second end of the supporting rod is connected with the second supporting base.
8. The mounting structure of claim 7, wherein the shoe assembly further comprises:
the first limiting block is sleeved at the position, close to the connecting position of the first end of the supporting rod and the first supporting base, of the supporting rod;
the second limiting block is sleeved at the position, close to the connecting position of the second end of the supporting rod and the second supporting base, of the supporting rod.
9. The mounting structure of claim 8, wherein the rotary swing assembly comprises:
the rotating seat is fixedly connected with the frame body connecting rod;
the first end of the brace is rotatably connected with the rotating base, and the second end of the brace is connected with the supporting rod.
10. The mounting structure according to claim 9, wherein the swivel includes:
the horizontal block is fixedly connected with the frame body connecting rod;
and the vertical block is fixedly connected with the horizontal block, and the vertical block is rotatably connected with the first end of the brace.
11. The mounting structure according to claim 10,
the brace is provided with a through hole, and the supporting rod penetrates through the through hole.
12. The mounting structure according to any one of claims 1 to 11, wherein an elastic member is further provided at a position where the first end of the rotary swing assembly is fixedly connected to the sensing bracket assembly.
13. The mounting structure according to any one of claims 1 to 11, further comprising:
and the balancing weight is fixedly connected to the detection support component.
14. The mounting structure according to any one of claims 1 to 11, further comprising:
and the wire clamp is fixedly connected to the detection support assembly.
15. A tray feeding abnormity detection device comprises a detection unit, and is characterized by further comprising a mounting structure for tray feeding abnormity detection according to any one of claims 1 to 14, wherein the detection unit is arranged on a detection support assembly of the mounting structure.
16. A tray conveying system comprising a conveying track for conveying trays, further comprising the tray feeding abnormality detection apparatus according to claim 15.
CN201711017542.XA 2017-10-26 2017-10-26 Mounting structure, detection device and charging tray conveying system for charging abnormity detection of charging tray Active CN109703996B (en)

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