CN109687815B - Waterproof photovoltaic tile structure - Google Patents

Waterproof photovoltaic tile structure Download PDF

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Publication number
CN109687815B
CN109687815B CN201910122299.0A CN201910122299A CN109687815B CN 109687815 B CN109687815 B CN 109687815B CN 201910122299 A CN201910122299 A CN 201910122299A CN 109687815 B CN109687815 B CN 109687815B
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CN
China
Prior art keywords
photovoltaic tile
area
photovoltaic
ineffective
waterproof
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Active
Application number
CN201910122299.0A
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Chinese (zh)
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CN109687815A (en
Inventor
李中天
姚宇
邓晓帆
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Jiaxing Shangyi New Energy Co ltd
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Jiaxing Shangyi New Energy Co ltd
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Priority to CN201910122299.0A priority Critical patent/CN109687815B/en
Publication of CN109687815A publication Critical patent/CN109687815A/en
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Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02SGENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
    • H02S20/00Supporting structures for PV modules
    • H02S20/20Supporting structures directly fixed to an immovable object
    • H02S20/22Supporting structures directly fixed to an immovable object specially adapted for buildings
    • H02S20/23Supporting structures directly fixed to an immovable object specially adapted for buildings specially adapted for roof structures
    • H02S20/25Roof tile elements
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02SGENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
    • H02S40/00Components or accessories in combination with PV modules, not provided for in groups H02S10/00 - H02S30/00
    • H02S40/30Electrical components
    • H02S40/34Electrical components comprising specially adapted electrical connection means to be structurally associated with the PV module, e.g. junction boxes
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A30/00Adapting or protecting infrastructure or their operation
    • Y02A30/14Extreme weather resilient electric power supply systems, e.g. strengthening power lines or underground power cables
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B10/00Integration of renewable energy sources in buildings
    • Y02B10/10Photovoltaic [PV]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

Landscapes

  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Roof Covering Using Slabs Or Stiff Sheets (AREA)

Abstract

The invention discloses a waterproof photovoltaic tile structure, which comprises a plurality of photovoltaic tile units, wherein the photovoltaic tile units are stacked in a staggered mode, each photovoltaic tile unit comprises an effective area and an ineffective area which are connected, the effective areas of the photovoltaic tile units are transversely and tightly arranged in layers, the effective areas of the upper layer photovoltaic tile units are positioned above the ineffective areas of the lower layer photovoltaic tile units, solar cells are placed in the effective areas, junction boxes are connected to the back surfaces of the effective areas, and the lower layer ineffective areas form void areas for the upper layer junction boxes to penetrate through. According to the waterproof photovoltaic tile structure, the photovoltaic tile adopts the hollowed-out or non-rectangular structure through which the upper junction box passes, so that the ineffective area where power cannot be generated is effectively reduced, the types of packaging materials in the ineffective area of the photovoltaic tile are reduced, and the material cost can be further reduced through reasonable design and cutting.

Description

Waterproof photovoltaic tile structure
Technical Field
The invention relates to a waterproof photovoltaic tile structure, and belongs to the technical field of solar energy manufacturing.
Background
With the continuous cost reduction and popularization of the photovoltaic technology, photovoltaic products are gradually beneficial to the public. The conventional household roof photovoltaic system utilizes the spare space of the roof to install the common photovoltaic module, however, the load is often caused to the building roof due to the large weight of the photovoltaic module and the installation steel, and meanwhile, the conventional roof photovoltaic system has the defects of complex construction, large consumption of building materials, low space utilization rate, influence on the appearance and the like.
Compared with a common photovoltaic module, the photovoltaic tile has the advantages of fully utilizing the roof area, meeting the personalized requirements of building appearance and the like. Meanwhile, the photovoltaic tile can replace the traditional roof tile without additional installation, and the photovoltaic tile formed by packaging high-strength materials such as toughened glass and the like cannot cause load bearing burden of a roof, but can form a stronger building roof due to the fact that the strength of the photovoltaic tile is far higher than that of the traditional tile. Meanwhile, the sun shines on the roof, the solar energy can be effectively converted into electric energy by the photovoltaic tiles, the temperature of the roof is reduced, and the energy utilization rate of the building is improved.
However, some photovoltaic tiles with roofing waterproofing function require staggered stacking, as in fig. 1d and 1e. In order that rainwater can run down the inclined tile surface without leaking water and that junction boxes protruding from the back of the photovoltaic tiles do not interfere with the close stacking between the upper and lower tiles, these photovoltaic tiles typically require more than one half of the area to be covered by the upper tiles. In this patent, among the photovoltaic tiles, the area available for photovoltaic power generation, where there is a solar cell, is referred to as the "active area" of the photovoltaic tile, while the area that is blocked by the upper layer tile, where there is no solar cell, and where power generation is not possible, is referred to as the "inactive area". Although no battery piece is needed in the invalid area of the photovoltaic tile, other packaging materials are always required to be consistent with the valid area, so that cost waste is caused, the price of the photovoltaic tile is difficult to reduce, and the market popularization is not facilitated.
Disclosure of Invention
The invention aims to solve the technical problem of providing a waterproof photovoltaic tile structure capable of reducing the price of a photovoltaic tile by reducing the area of an ineffective area of the photovoltaic tile and the material cost.
In order to solve the technical problems, the invention adopts the following technical scheme:
the utility model provides a waterproof photovoltaic tile structure, includes a plurality of photovoltaic tile unit, photovoltaic tile unit dislocation stacks, photovoltaic tile unit is including continuous active region and invalid region, the photovoltaic tile unit the lateral inseparable arrangement of active region is layered, and the upper strata the active region of photovoltaic tile unit is located the lower floor the photovoltaic tile unit above the invalid region, solar cell has been placed to the active region, the back of active region is connected with the terminal box, the lower floor the invalid region forms and is used for the upper strata the space region that the terminal box passed.
The packaging material comprises front photovoltaic glass, a multi-layer adhesive film and back photovoltaic glass which are sequentially connected from top to bottom, wherein a cavity is formed in the invalid region, and the cavity forms the cavity region.
The width of the ineffective area is smaller than that of the effective area, and the gap area is formed between two adjacent ineffective areas.
The shape of the inactive area includes a rectangle, triangle, or trapezoid.
The packaging material is used for the effective area and comprises front photovoltaic glass, a multi-layer adhesive film and back photovoltaic glass which are sequentially connected from top to bottom, and the effective area is connected with the ineffective area after packaging.
The ineffective area is formed by integrally connecting the same or partial packaging materials with the effective area.
The back of the ineffective area is provided with a fixing device connected with the tile bracket.
The junction box is a split junction box.
The material of the ineffective area comprises glass or plastic.
The ineffective area is connected with the effective area in an adhesive mode.
The invention has the beneficial effects that: the photovoltaic tile adopts a hollowed-out or other graphic structure penetrated by the upper junction box, so that the ineffective area incapable of generating electricity is effectively reduced. The junction box not only greatly saves the material cost, but also has the effects of reducing the series resistance of the tiles and improving the power generation efficiency of the photovoltaic tiles as the junction box moves downwards while saving part of metal welding strips.
Furthermore, the material cost can be further reduced by reducing the variety of the packaging material in the ineffective area of the photovoltaic tile and by reasonably designing and cutting. Meanwhile, as the whole tile area is smaller, the lamination area occupied in the production process can be reduced, the mass production efficiency of the product is improved, and the energy consumption in the production process is reduced.
Drawings
Fig. 1 is a schematic structural view of a waterproof photovoltaic tile structure in the prior art.
Fig. 2 is a schematic structural view of a waterproof photovoltaic tile structure in embodiment 1;
fig. 3 is a schematic structural view of a waterproof photovoltaic tile structure in embodiment 2;
fig. 4 is a schematic structural view of a waterproof photovoltaic tile structure in embodiment 3.
Detailed Description
The present invention will be further described with reference to the accompanying drawings, and the following examples are only for more clearly illustrating the technical aspects of the present invention, and are not to be construed as limiting the scope of the present invention.
Fig. 1 shows a conventional waterproof photovoltaic tile unit 10, fig. 1a, 1b and 1c show a top view, a bottom view and a side view, respectively, of the photovoltaic tile unit 10, and fig. 1d and 1e show a top view and a side view, respectively, of the arrangement installation of the photovoltaic tile unit 10. It should be noted that all of the schematic diagrams in this patent are not to scale. These photovoltaic tile units 10 with roofing waterproofing function need to be stacked in a staggered manner, as shown in fig. 1d and 1e, only the active area 11 of the photovoltaic tile unit 10 containing the solar cells 111 is exposed to the outside, and the remaining inactive area 12 is blocked by the upper layer tile. This has the advantage that rainwater can run down the inclined tile surface and that no water can leak due to the presence of the underlying tiles below the adjacent tile gaps. To achieve this, it is also desirable to have the junction box 115 protruding from the back of the photovoltaic tiles extend from the top of the lower row of photovoltaic tiles without affecting the close stacking between the upper and lower tiles, and these photovoltaic tile units 10 typically require more than one half of the area as inactive area 12. The inactive area 12 of the conventional photovoltaic tile is often formed of the same packaging material as the active area 11 (e.g., front photovoltaic glass 112, multilayer adhesive film 113, and back photovoltaic glass 114 as shown in the figures), resulting in significant cost waste.
The invention provides a photovoltaic tile with a roof waterproof function and an installation mode, which are used for reducing the material cost of products and improving the mass production efficiency, and comprises an effective area containing solar cells or cell strings and capable of being used for photovoltaic power generation, an ineffective area which is used for waterproof, fixing and other purposes, is shielded by an upper tile, does not contain the solar cells or cell strings and cannot generate power, and a junction box which can be adhered below the effective area or the ineffective area.
Example 1
Fig. 2 is a view of a waterproof photovoltaic tile unit 20 formed in accordance with an embodiment of the present invention, fig. 2a, 2b and 2c are top, bottom and side views, respectively, of photovoltaic tile unit 20, and fig. 2d and 2e are top and side views, respectively, of an array of photovoltaic tile units 20 after installation.
The photovoltaic tile elements include contiguous active and inactive areas, the active areas of the photovoltaic tile elements being closely arranged laterally in layers, the active areas of the upper layer of photovoltaic tile elements being located above the inactive areas of the lower layer of photovoltaic tile elements. The corresponding position of the ineffective area 22 of the photovoltaic tile unit 20 is provided with the junction box 215 for the upper layer tile and the hollow 216 for the corresponding cable to pass through, so that the position of the junction box 215 of the photovoltaic tile can be downwards moved, and the height of the photovoltaic tile is reduced, thereby achieving the purpose of reducing the material and production cost.
The junction box 215 is located on the back of the active area 21 containing the solar cells 211. The inactive area 22 is made of the same packaging material as the active area 21 (such as front photovoltaic glass 212, multilayer adhesive film 213 and back photovoltaic glass 214 shown in the figure), and the multilayer adhesive film 213 may be a PVB, PO or EVA film. Since the junction box 215 moves down and the lower tile is provided with the hollow 216 for passing through, the height of the ineffective area 22 can be reduced correspondingly, thereby saving the material cost. Because the whole tile area is smaller, the lamination area occupied in the production process can be reduced, the mass production efficiency of the product is improved, and the energy consumption in the production process is reduced.
The photovoltaic tile units 20 are arranged and mounted in the manner shown in fig. 2d and 2e, the upper and lower rows of photovoltaic tile units 20 are stacked in a staggered manner, and the upper row of photovoltaic tile junction boxes 215 pass through the cavities 216 in the lower layer of photovoltaic tile inactive areas 22, so that the upper row of tiles are tightly attached to the lower layer of tiles, and the solar cells 211 in the lower row of tile active areas 21 are completely exposed.
Example 2
Fig. 3 is a view of a waterproof photovoltaic tile 30 formed in accordance with an embodiment of the present invention, fig. 3a, 3b and 3c are top, bottom and side views, respectively, of photovoltaic tile unit 30, and fig. 3d and 3e are top and side views, respectively, of an aligned and installed photovoltaic tile unit 30.
The photovoltaic tile units 30 include an active area 31 and an inactive area 32 that are connected, the active areas 31 of the photovoltaic tile units 30 being closely arranged laterally in layers, the active areas 31 of the upper photovoltaic tile units 30 being located above the inactive areas 31 of the lower photovoltaic tile units 30. The average width of the ineffective area 32 is smaller than that of the effective area 31, and the shape of the ineffective area 32 can be rectangular, trapezoid or other regular or irregular patterns, so that the ineffective area 32 on the lower layer forms a void area for the upper junction box 315 to pass through in the installation process of the photovoltaic tile, the junction box 315 of the upper layer tile can extend out through the void beside the ineffective area 32 of the lower layer tile, and therefore, in the design of the photovoltaic tile, the position of the junction box 315 of the photovoltaic tile can be moved downwards, and the height of the photovoltaic tile is reduced, so that the purposes of reducing materials and production cost are achieved.
Specifically, the inactive area 32 of the photovoltaic tile element 30 is rectangular with a width of about one-half the width of the active area 31. The lower inactive area 32 forms a void area for the upper junction box 315 to pass through. As shown in fig. 3c, the ineffective area 32 is only composed of the encapsulation glass 312 integrated with the upper encapsulation material of the effective area 31, and does not include the rest of the encapsulation materials (such as the glue film 313 and the lower glass 314). The junction box 315 is a split junction box, and is arranged above the back surface of the active area 31. The back of the photovoltaic tile unit 30 is provided with means 316 for mounting and securing, in this embodiment two rectangular plastic tiles adhered to the back of the tile, for enabling the photovoltaic tile unit 30 to be secured to the tile holder of the roof during mounting.
Junction box 315 moves down to the back of the active area of the photovoltaic tile unit. This has the advantage of reducing the number of components of the inactive area from materials that are compatible with the active area encapsulation materials (including adhesive films (e.g., PVB, PO or EVA films), encapsulation glass, etc.) to only a single layer of waterproof, structural and physical support material, such as single layer encapsulation glass, plastic or other materials. The inactive area 32 may be integral with the active area 31 or bonded or otherwise attached to the active area 31.
The photovoltaic tile units 30 are arranged and installed in the manner shown in fig. 3d and 3e, the upper and lower rows of photovoltaic tile units 30 are stacked in a staggered manner, and the upper row of photovoltaic tile junction boxes 315 penetrate through the interval between the adjacent two photovoltaic tile ineffective areas 32 of the lower layer, so that the upper row of tiles are tightly attached to the lower layer of tiles, and the solar cells 311 in the effective areas 31 of the lower row of tiles are completely exposed.
Example 3
Fig. 4 is a view of a waterproof photovoltaic tile unit 40 formed in accordance with an embodiment of the present invention, fig. 4a, 4b and 4c are top, bottom and side views, respectively, of photovoltaic tile unit 40, and fig. 4d and 4e are top and side views, respectively, of an array of photovoltaic tile units 40 after installation.
The photovoltaic tile elements 40 comprise an active area 41 and an inactive area 42 connected, the active areas 41 of the photovoltaic tile elements 40 being closely arranged laterally in layers, the active areas 41 of the upper layer of photovoltaic tile elements 40 being located above the inactive areas 41 of the lower layer of photovoltaic tile elements 40. The average width of the inactive area 42 is smaller than that of the active area 41, and the shape of the inactive area 42 can be rectangular, trapezoid or other regular or irregular patterns, which has the advantages that in the installation process of the photovoltaic tiles, the inactive area 42 of the lower layer forms a void area for the upper layer junction box 415 to pass through, so that the junction box 415 of the upper layer tile can extend out through the void beside the inactive area 42 of the lower layer tile, thereby enabling the position of the junction box 415 of the photovoltaic tile to be moved downwards in the design of the photovoltaic tile, and reducing the height of the photovoltaic tile, thereby achieving the purposes of reducing the material and production cost.
Specifically, the inactive areas 42 of the photovoltaic tile elements 40 are trapezoidal glass, plastic or other material that is not integral with the active areas 41, with the lower inactive areas 42 forming void areas for the upper junction box to pass through. In some other embodiments, the ineffective area 42 may be in other shapes, and the ineffective area 42 can be cut by reasonable design, so that the raw materials of the ineffective area 42 can be spliced with each other, and the material waste is reduced to the greatest extent. The junction box 415 is a split junction box, and is arranged above the back surface of the active area 41. In the production process, only the effective area 41 needs lamination, electrical detection and other steps, so that the material cost is saved, and the occupied resource or energy waste in the production process is reduced to the greatest extent. The inactive area 42 is bonded or otherwise connected to the active area 41 after lamination of the active area 41.
The photovoltaic tile units 40 are arranged and mounted in the manner shown in fig. 4d and 4e, the upper and lower rows of photovoltaic tile units 40 are stacked in a staggered manner, and the upper row of photovoltaic tile junction boxes 415 pass through the interval between the adjacent two photovoltaic tile ineffective areas 42 of the lower layer, so that the upper row of tiles are tightly attached to the lower layer of tiles, and the solar cells 411 in the effective areas 41 of the lower row of tiles are completely exposed.
The foregoing is only a preferred embodiment of the invention, it being noted that: it will be apparent to those skilled in the art that various modifications and adaptations can be made without departing from the principles of the present invention, and such modifications and adaptations are intended to be comprehended within the scope of the invention.

Claims (7)

1. A waterproof photovoltaic tile structure, characterized in that: including a plurality of photovoltaic tile unit, the photovoltaic tile unit is stacked in the range upon range of dislocation, the photovoltaic tile unit is including the active area and the ineffective area of linking to each other, the photovoltaic tile unit the active area is horizontal closely arranged in layers, and the upper strata the active area of photovoltaic tile unit is located the lower floor the upper side of the ineffective area of photovoltaic tile unit, solar wafer has been placed to the active area, the back of active area is connected with the terminal box, and the lower floor the ineffective area forms and is used for the upper strata the void area that the terminal box passed, the width of ineffective area is less than the width of active area, two adjacency form between the ineffective area the void area, the terminal box is split type terminal box.
2. The waterproof photovoltaic tile structure of claim 1, wherein: the shape of the inactive area includes a rectangle, triangle, or trapezoid.
3. The waterproof photovoltaic tile structure of claim 1, wherein: the packaging material is used for the effective area and comprises front photovoltaic glass, a multi-layer adhesive film and back photovoltaic glass which are sequentially connected from top to bottom, and the effective area is connected with the ineffective area after packaging.
4. The waterproof photovoltaic tile structure of claim 1, wherein: the ineffective area is formed by integrally connecting the same or partial packaging materials with the effective area.
5. The waterproof photovoltaic tile structure of claim 1, wherein: the back of the ineffective area is provided with a fixing device connected with the tile bracket.
6. A waterproof photovoltaic tile structure according to claim 3, characterized in that: the material of the ineffective area comprises glass or plastic.
7. A waterproof photovoltaic tile structure according to claim 3, characterized in that: the ineffective area is connected with the effective area in an adhesive mode.
CN201910122299.0A 2019-02-19 2019-02-19 Waterproof photovoltaic tile structure Active CN109687815B (en)

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CN109687815A CN109687815A (en) 2019-04-26
CN109687815B true CN109687815B (en) 2023-11-03

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Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114059726B (en) * 2021-11-04 2023-09-05 孙书龙 Photovoltaic power generation tile and photovoltaic power generation roofing

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CN108599684A (en) * 2018-04-14 2018-09-28 广东汉能薄膜太阳能有限公司 A kind of photovoltaic generation watt and photovoltaic generating system
CN108767029A (en) * 2018-04-16 2018-11-06 无锡英富光能有限公司 A kind of solar cell module and packaging technology for building roof
CN209375533U (en) * 2019-02-19 2019-09-10 嘉兴尚羿新能源有限公司 A kind of waterproof photovoltaic tiles structure

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Publication number Priority date Publication date Assignee Title
CN1680673A (en) * 2004-04-07 2005-10-12 常州天合光能有限公司 Photovoltaic power generating tiles
CN203412225U (en) * 2013-08-06 2014-01-29 潘文鋆 Solar tile having self-checking function
CN203654630U (en) * 2014-01-09 2014-06-18 尚越光电科技有限公司 Photovoltaic tile for being integrated with roof building
CN204810208U (en) * 2015-07-13 2015-11-25 新余学院 Plug -in type photovoltaic tile
CN106549628A (en) * 2016-11-28 2017-03-29 深圳市智碳有机农牧能源综合利用有限公司 Solar tile and solar tile system
CN106655996A (en) * 2017-02-14 2017-05-10 黎伟强 Novel roof photovoltaic solar tile and roof assembled from same
CN207602591U (en) * 2017-11-22 2018-07-10 泰州隆基乐叶光伏科技有限公司 A kind of photovoltaic tile
CN108599684A (en) * 2018-04-14 2018-09-28 广东汉能薄膜太阳能有限公司 A kind of photovoltaic generation watt and photovoltaic generating system
CN108767029A (en) * 2018-04-16 2018-11-06 无锡英富光能有限公司 A kind of solar cell module and packaging technology for building roof
CN209375533U (en) * 2019-02-19 2019-09-10 嘉兴尚羿新能源有限公司 A kind of waterproof photovoltaic tiles structure

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