CN109606888B - Full-automatic labeling machine and labeling method - Google Patents
Full-automatic labeling machine and labeling method Download PDFInfo
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- CN109606888B CN109606888B CN201811455398.2A CN201811455398A CN109606888B CN 109606888 B CN109606888 B CN 109606888B CN 201811455398 A CN201811455398 A CN 201811455398A CN 109606888 B CN109606888 B CN 109606888B
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- pressing block
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65C—LABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
- B65C9/00—Details of labelling machines or apparatus
- B65C9/40—Controls; Safety devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65C—LABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
- B65C9/00—Details of labelling machines or apparatus
- B65C9/20—Gluing the labels or articles
- B65C9/24—Gluing the labels or articles by heat
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65C—LABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
- B65C9/00—Details of labelling machines or apparatus
- B65C9/26—Devices for applying labels
- B65C9/36—Wipers; Pressers
Abstract
The invention discloses a full-automatic labeling machine, which comprises a labeling machine body positioned on a machine table, wherein the labeling machine body comprises a labeling arm, a transmission assembly, a control device, an angle sensor and a motor, and a pressing block is detachably arranged at the tail end of the labeling arm; a heating assembly for heating the pressing block is arranged in the pressing block; the angle sensor is used for detecting the rotation angle of the pressing block under the drive of the motor and is electrically connected with the control device; the automatic labeling machine is characterized in that a distance component is arranged on the transmission component, a CCD sensor is further arranged above the pressing block, the control device analyzes image information to obtain a pose angle of a product to be labeled, the control device judges whether a rotation angle and the pose angle of the pressing block detected by the angle sensor are the same or not, automatic labeling is achieved through matching of a labeling arm and the transmission component, and the distance component, the CCD sensor and the angle sensor enable the labeling machine to label more efficiently and more accurately.
Description
Technical Field
The invention relates to the field of labeling machine equipment, in particular to a full-automatic labeling machine.
Background
The labeling machines are widely applied to various industries nowadays, and can be divided into manual labeling machines, semi-automatic labeling machines and full-automatic labeling machines according to the degree of automation, and can be divided into a plane labeling machine, a double-sided labeling machine, a side labeling machine and a circumference labeling machine according to the labeling function of realizing different labels.
Therefore, it is an urgent need for those skilled in the art to design a fully automatic, high efficiency, and high quality non-planar labeling machine.
Disclosure of Invention
An object of the present invention is to solve at least the above problems and to provide at least the advantages described later.
The invention also aims to provide a full-automatic labeling machine, wherein the labeling arm is matched with the transmission assembly to realize full-automatic labeling, and in addition, the heating assembly arranged on the pressing block at the tail end of the labeling arm solves the problem of label warping in the labeling process of the labeling machine.
To achieve these objects and other advantages in accordance with the present invention, there is provided a fully automatic labeling machine, the labeling machine body including a labeling arm, a transfer assembly, a control device, an angle sensor, and a motor, the labeling arm being located at a label outlet of the labeling machine body, the labeling arm being perpendicular to a machine table, the labeling arm reciprocating in a direction perpendicular to the machine table; the tail end of the labeling arm is detachably provided with a pressing block, and when the labeling arm is in an initial state, the lower surface of the pressing block and the label outlet are positioned on the same horizontal plane; a heating assembly for heating the pressing block is arranged in the pressing block; the lower surface of the pressing block is provided with a vacuum gate hole for adsorbing a label; the angle sensor is used for detecting the rotation angle of the pressing block under the drive of the motor and is electrically connected with the control device; a distance component is arranged on the transmission component and is arranged at one end of the transmission component, the distance component sets the distance between two adjacent products to be labeled and is marked as L, and the time required for the products to be labeled to move on the transmission component by L is the same as the time for the pressing block to press the products to be labeled; the intelligent labeling machine is characterized in that a CCD sensor is further arranged above the pressing block and fixedly connected with the labeling arm, the CCD sensor captures image information of a product to be labeled and feeds the captured information back to the control device, the control device analyzes the image information to obtain a pose angle of the product to be labeled, the control device judges whether a rotation angle of the pressing block detected by the angle sensor is the same as the pose angle, if the rotation angle of the pressing block detected by the angle sensor is different from the pose angle, the motor receives an instruction sent by the control device to control the motor to rotate, and the motor drives the pressing block to rotate so that the angle of the pressing block matches the pose angle of the product to be labeled.
Preferably, the pressing block is provided with a temperature sensor, the measuring end of the temperature sensor is positioned in the pressing block, the display end of the temperature sensor is positioned on the surface of the pressing block, and the temperature of the pressing block is 30-40 ℃.
Preferably, the heating assembly comprises a trigger assembly, and the trigger assembly is connected with a temperature sensor.
Preferably, the lower surface of the pressing block is a concave-convex surface, and the lower surface of the pressing block is provided with a pressure sensor for detecting whether the label has wrinkles or foreign matters.
Preferably, a photoelectric sensor is arranged above the pressing block and connected with the labeling arm, and the photoelectric sensor is used for detecting whether foreign matters exist in the shape of the pressing block after the pressing block adsorbs the label.
Preferably, one side of the control device is provided with an air pressure sensor, the control device is arranged on one side of the labeling arm, and the control device is further used for adjusting the air pressure of a pneumatic device which controls the movement of the labeling arm according to the air pressure acquired by the air pressure sensor.
Preferably, the labeler body comprises a casing, and a USB interface is arranged at the lower end of the casing.
Preferably, the labeling machine is a lifting mechanism.
Preferably, the labeling method of the labeling machine comprises the following steps:
s1, debugging, namely adjusting the air pressure by a control device, manually setting the lifting height and speed of the labeling arm, setting the temperature of the pressing block, setting the speed of the transmission assembly, and setting the distance between two adjacent products to be labeled by a distance setting assembly, wherein the distance is marked as L, and the time required by the products to be labeled to move L on the transmission assembly is the same as the time required by the pressing block to press the products to be labeled;
s2, starting full-automatic labeling, wherein a label outlet is adsorbed on a pressing block with a set temperature, a CCD sensor captures image information of a product to be labeled and feeds the captured information back to a control device, the control device analyzes the image information to obtain a pose angle of the product to be labeled, the control device judges whether an angle sensor is the same as the pose angle, if the angle sensor is different from the pose angle, the motor receives a command sent by the control device for controlling the motor to rotate, and the motor drives the pressing block to rotate so that the angle of the pressing block matches the pose angle of the product to be labeled; meanwhile, the photoelectric sensor senses whether foreign matters exist at the edge of the pressing block, and if the foreign matters are sensed to indicate that the label deviates, the label needs to be displayed again; if no foreign matter is sensed, the next step is carried out;
s3, the labeling arm descends, the pressing block falls into or on the product, the pressure sensor on the lower surface of the pressing block senses whether the pressing block is uniformly stressed or not during pressing, if the pressing is not uniform, the label is wrinkled or foreign matter is indicated, the label is an unqualified product, and the pressure sensor feeds back information to the labeling machine body to send an alarm; if the stress of the pressure sensor is uniform, entering the next step;
and S4, lifting the labeling arm, capturing the next product information by the CCD sensor, and repeating the steps.
The invention at least comprises the following beneficial effects:
1. automatic labeling is realized through the matching of the labeling arm and the transmission assembly, and the distance assembly, the CCD sensor and the angle sensor enable the labeling of the labeling machine to be more efficient and accurate;
2. the heating assembly is arranged in the pressing block, so that the label obtains a certain temperature during labeling, the activity of gluing the label is increased, the labeling quality is improved, and the label warping phenomenon is avoided;
3. labeling and pressing are completed in one step, so that the step of pressing independently is omitted, time is saved, and production efficiency is improved;
4. set up photoelectric sensor in the top of pressfitting piece and be used for monitoring whether the label has the subsides to incline and set up pressure sensor and be used for monitoring whether fold or foreign matter exist in the label at the lower surface of pressfitting piece, reduce the defective rate of subsides mark product.
Additional advantages, objects, and features of the invention will be set forth in part in the description which follows and in part will become apparent to those having ordinary skill in the art upon examination of the following or may be learned from practice of the invention.
Drawings
FIG. 1 is a schematic overall view of a fully automatic labeling machine according to the present invention;
fig. 2 is a schematic structural view of the lower surface of the pressing block;
fig. 3 is a schematic structural view of the concavo-convex pressing block;
FIG. 4 is a schematic structural view of the concavo-convex product;
reference numerals: 10. the machine table comprises a machine table body 110, a transmission assembly 130, a distance assembly 20, a plane groove product 420, a USB interface 430, a label outlet 440, a machine shell 60, a CCD sensor 510, a label pasting arm 520, a pressing block 530, a motor 710, a control device 720, an air pressure sensor 521, a vacuum grid hole 522, a concave-convex pressing block 523, a first binding post 524, a second binding post 525, a temperature sensor 210 and a concave-convex product.
Detailed Description
The present invention is further described in detail below with reference to the attached drawings so that those skilled in the art can implement the invention by referring to the description text.
It will be understood that terms such as "having," "including," and "comprising," as used herein, do not preclude the presence or addition of one or more other elements or groups thereof.
As shown in fig. 1-4, the present invention provides a fully automatic labeling machine, comprising a labeling machine body located on a machine station 10, wherein the labeling machine body comprises a labeling arm 510, a transmission assembly 110, a control device 710, an angle sensor (not shown), and a motor 530, the labeling arm 510 is located at a label outlet 430 of the labeling machine body, the labeling arm 510 is perpendicular to the machine station 10, and the labeling arm 510 reciprocates in a direction perpendicular to the machine station 10; the tail end of the labeling arm 510 is detachably provided with a pressing block 520, and when the labeling arm 510 is in an initial state, the lower surface of the pressing block 520 and the label outlet 430 are in the same horizontal plane; a heating component for heating the pressing block 520 is arranged in the pressing block 520; the lower surface of the pressing block 520 is provided with a vacuum gate hole 521 for adsorbing a label; the angle sensor is used for detecting the rotation angle of the pressing block 520 driven by the motor 530, and is electrically connected with the control device 710; a distance component 130 is arranged on the conveying component 110, the distance component 130 is arranged at one end of the conveying component 110, the distance component 130 sets the distance between two adjacent products to be labeled, which is marked as L, and the time required for the products to be labeled to move L on the conveying component 110 is the same as the time for the pressing block 520 to press the products to be labeled; the CCD sensor 60 is further arranged above the pressing block 520, the CCD sensor 60 is fixedly connected with the labeling arm 510, the CCD sensor 60 captures image information of a product to be labeled and feeds the captured information back to the control device 710, the control device 710 analyzes the image information to obtain a pose angle of the product to be labeled, the control device 710 judges whether a rotation angle and the pose angle of the pressing block 520 detected by the angle sensor are the same, if the rotation angle and the pose angle are different, the motor 530 receives an instruction sent by the control device 710 for controlling the motor 530 to rotate, and the motor 530 drives the pressing block 520 to rotate so that the angle of the pressing block 520 matches the pose angle of the product to be labeled.
Specifically, in this embodiment, as for the product to be labeled with the circular groove in fig. 1, whether the circular groove is fully labeled with the label or only needs to be labeled with the part in the circular groove, the pressing block is set to be the same as the label in size, and certainly, if the label only needs to be labeled with the part in the circular groove, the pressing block may be set to be larger than the label but smaller than the groove, and certainly, the product to be labeled with the groove having other shapes may also be labeled only needing to match the shape of the pressing block and the groove; 3-4, the concave-convex surface product 210 is labeled in the same way as the concave-convex pressing block 522 and the product with a groove, the product to be labeled passes through the distance assembly 130, the distance assembly 130 limits the distance between two adjacent products to be labeled, but the angle of the product to be labeled may change, and the product to be labeled has no influence on the symmetrical product but influences the following labeling on the asymmetrical product angle, in order to avoid the above phenomenon, an angle sensor is arranged at the pressing block 520, the CCD sensor 60 captures the image information of the product to be labeled and feeds back the captured information to the control device 710, the control device 710 analyzes the image information to obtain the pose angle of the product to be labeled, the control device 710 determines whether the rotation angle of the pressing block 520 detected by the angle sensor is the same as the pose angle or not, if the two labeling machines are different, the motor 530 receives an instruction sent by the control device 710 for controlling the motor 530 to rotate, the motor 530 drives the pressing block 520 to rotate so that the angle of the pressing block 520 matches the pose angle of the product to be labeled with the circular groove, the control device 710 is simultaneously connected with the CCD sensor 60 and the angle sensor so that the labeling machine can label more efficiently and accurately, in addition, the labeling and pressing are in place in one step, the step of separate pressing is omitted, the time is saved, and the production efficiency is improved.
In this embodiment, a heating assembly is disposed in the pressing block 520, a temperature sensor 525 is further disposed in the pressing block 520, a measuring end of the temperature sensor 525 is located in the pressing block 520, a display end of the temperature sensor 525 is located on the surface of the pressing block 520, the temperature of the pressing block 520 is 30-40 ℃, specifically, the heating assembly enables a label to obtain a certain temperature when the label is attached, so as to increase the activity of label gluing, improve the quality of the label and avoid the occurrence of label warping, the manner that the heating assembly enables the pressing block 520 to have a certain temperature can be various, and the heating assembly can be a cast aluminum electric heating assembly, the cast aluminum electric heating assembly uses a tubular electric heating element as a heating body, and is heated by connecting a first binding post 523 and a second binding post 524 on the pressing block, the temperature sensor 525 is disposed on the pressing block 520, and the measuring end of the temperature sensor 525 is located inside the pressing block, the display end of the temperature sensor 525 is positioned on the surface of the pressing block and can display the temperature of the pressing block 520, the heating mode of the heating assembly can also be other heating modes such as a heating film, the temperature range of the pressing block 520 in the embodiment is 30-40 ℃, the temperature of the pressing block 520 can be properly increased or decreased according to the temperature of the environment and different types of glue, the temperature of the label can be increased or decreased after the pressing block in the temperature range is pressed on the label, the label can obtain the temperature after the pressing block in the temperature range is pressed on the label, the gluing activity of the label can be increased, the label can be softened, the label can have better ductility due to the softened label, and the label warping phenomenon can be greatly improved.
Furthermore, the pressing block 520 is made of metal aluminum, so that the heating assembly in the pressing block further comprises a trigger assembly (not shown), the trigger assembly is connected with the temperature sensor 525, and when the temperature measured by the temperature sensor 525 is lower than the set temperature of the pressing block 520, the trigger assembly triggers the heating assembly to start heating; when the temperature measured by the temperature sensor 525 is higher than the set temperature of the laminating block 520, the trigger component triggers the heating component to stop heating, and the trigger component can effectively keep the temperature of the laminating block 520 at the set temperature to ensure the labeling quality; the label outlet 430 and the lower surface of the pressing block 520 are on the same horizontal plane, the label is directly adsorbed on the lower surface of the pressing block after coming out from the label outlet 430, and the vacuum grid holes 521 are uniformly formed in the lower surface of the pressing block 520, so that the label is uniformly and flatly adsorbed on the pressing block 520.
In this embodiment, a pressure sensor (not shown in the drawings) and a photoelectric sensor (not shown in the drawings) are provided for detecting whether the label is qualified, the pressure sensor is provided on the lower surface of the pressing block 520 and is used for detecting whether a label has a wrinkle or a foreign object, when the pressing block 520 is pressed against a product to be labeled, if the pressure detected by the pressure sensor is not within a set range, the pressure sensor will give a feedback to the controller, and the control device 710 will send an instruction to make the alarm send an alarm; the photoelectric sensor is arranged above the pressing block, a plurality of photoelectric sensors can be arranged on the complex appearance of a product to be labeled, the photoelectric sensors start to detect when the pressing block adsorbs a label, whether foreign matters exist in the appearance of the pressing block is detected, if the foreign matters are detected, the foreign matters are likely to be offsets of the label on the pressing block, the photoelectric sensors feed back to the control device 710, and the control device 710 sends an instruction to enable the alarm to send an alarm.
In this embodiment, an air pressure sensor 720 is disposed on one side of the control device 710, the control device 710 is disposed on one side of the labeling arm 510, the control device 710 is further configured to adjust air pressure of a pneumatic device for controlling the movement of the labeling arm 510 according to the air pressure collected by the air pressure sensor 720, the labeler body includes a casing 440, a USB interface 420 is disposed at a lower end of the casing 440, and the USB interface 420 can be used to quickly and easily install modular accessories, such as a peeling sensor, a cutter, and an external rewinder. The labeler body 410 can also comprise a printer, and labels are printed inside the labeler body while labeling is carried out outside the labeler body synchronously; the labeler is a lifting mechanism, so that the labeler can adapt to products to be labeled in various sizes.
A labeling method of a labeling machine comprises the following steps:
s1, debugging, namely adjusting the air pressure by the control device 710, manually setting the lifting height and speed of the labeling arm 410, setting the temperature of the pressing block 520, setting the speed of the transmission assembly 110, and setting the distance between two adjacent products to be labeled by the distance-fixing assembly 130, wherein the distance is marked as L, and the time required for the products to be labeled to move L on the transmission assembly 110 is the same as the time for the pressing block 520 to press the products to be labeled;
s2, starting full-automatic labeling, wherein the label outlet 430 is adsorbed on the pressing block 520 with a set temperature, the CCD sensor 60 captures image information of the product to be labeled and feeds the captured information back to the control device 710, the control device 710 analyzes the image information to obtain a pose angle of the product to be labeled, the control device 710 determines whether the angle sensor and the pose angle are the same, if not, the motor 530 receives an instruction sent by the control device 710 to control the rotation of the motor 530, and the motor 530 drives the pressing block 520 to rotate so that the angle of the pressing block 520 matches the pose angle of the product to be labeled; meanwhile, the photoelectric sensor senses whether foreign matters exist at the edge of the pressing block, and if the foreign matters are sensed to indicate that the label deviates, the label needs to be displayed again; if no foreign matter is sensed, the next step is carried out;
s3, the labeling arm 510 descends, the pressing block 520 falls into the product or falls on the product, a pressure sensor on the lower surface of the pressing block 520 senses whether the pressing block 520 is uniformly stressed or not during pressing, if the pressing is not uniform, the label is folded or foreign matters are shown, the label is an unqualified product, and the pressure sensor feeds back information to the labeling machine body to send an alarm; if the stress of the pressure sensor is uniform, entering the next step;
s4, the labeling arm 510 is lifted, the CCD sensor 60 captures the next product information, and the above steps are repeated.
While embodiments of the invention have been described above, it is not limited to the applications set forth in the description and the embodiments, which are fully applicable in various fields of endeavor to which the invention pertains, and further modifications may readily be made by those skilled in the art, it being understood that the invention is not limited to the details shown and described herein without departing from the general concept defined by the appended claims and their equivalents.
Claims (5)
1. A full-automatic labeling machine is characterized by comprising a labeling machine body positioned on a machine table, wherein the labeling machine body comprises a labeling arm, a transmission assembly, a control device, an angle sensor and a motor; the tail end of the labeling arm is detachably provided with a pressing block, and when the labeling arm is in an initial state, the lower surface of the pressing block and the label outlet are positioned on the same horizontal plane; a heating assembly for heating the laminating block is arranged in the laminating block, the laminating block is provided with a temperature sensor, the measuring end of the temperature sensor is positioned in the laminating block, the display end of the temperature sensor is positioned on the surface of the laminating block, and the temperature of the laminating block is 30-40 ℃; the heating assembly comprises a trigger assembly, the trigger assembly is connected with a temperature sensor, and when the temperature measured by the temperature sensor is lower than the set temperature of the pressing block, the trigger assembly triggers the heating assembly to start heating; when the temperature measured by the temperature sensor is higher than the set temperature of the pressing block, the triggering component triggers the heating component to stop heating; the lower surface of the pressing block is provided with a vacuum gate hole for adsorbing a label; the angle sensor is used for detecting the rotation angle of the pressing block under the drive of the motor and is electrically connected with the control device;
a distance component is arranged on the transmission component and is arranged at one end of the transmission component, the distance component sets the distance between two adjacent products to be labeled and is marked as L, and the time required for the products to be labeled to move on the transmission component by L is the same as the time for the pressing block to press the products to be labeled;
the control device judges whether the rotation angle and the pose angle of the pressing block detected by the angle sensor are the same, if the rotation angle and the pose angle are different, the motor receives an instruction sent by the control device for controlling the motor to rotate, and the motor drives the pressing block to rotate so that the angle of the pressing block matches the pose angle of the product to be labeled with the circular groove;
the lower surface of the pressing block is a concave-convex surface, and the lower surface of the pressing block is provided with a pressure sensor for detecting whether the label has wrinkles or foreign matters;
and a photoelectric sensor is arranged above the pressing block and connected with the labeling arm, and the photoelectric sensor is used for detecting whether foreign matters exist in the shape of the pressing block after the pressing block adsorbs the label.
2. A fully automatic labelling machine as claimed in claim 1, wherein a pneumatic sensor is provided on one side of the control device, the control device is provided on one side of the labelling arm, and the control device is further adapted to adjust the pneumatic pressure of the pneumatic device controlling the movement of the labelling arm according to the pressure detected by the pneumatic sensor.
3. A fully automatic labelling machine as claimed in claim 2, wherein the labelling machine body comprises a casing, the lower end of the casing is provided with a USB interface.
4. A fully automatic labelling machine according to claim 3, wherein said labelling machine is a liftable mechanism.
5. A labeling method of a labeling machine, which is characterized in that the labeling method is carried out by the full-automatic labeling machine of claim 1, and comprises the following steps:
s1, debugging, namely adjusting the air pressure by a control device, manually setting the lifting height and speed of the labeling arm, setting the temperature of the pressing block, setting the speed of the transmission assembly, and setting the distance between two adjacent products to be labeled by a distance setting assembly, wherein the distance is marked as L, and the time required by the products to be labeled to move L on the transmission assembly is the same as the time required by the pressing block to press the products to be labeled;
s2, starting full-automatic labeling, wherein a label outlet is adsorbed on a pressing block with a set temperature, a CCD sensor captures image information of a product to be labeled and feeds the captured information back to a control device, the control device analyzes the image information to obtain a pose angle of the product to be labeled, the control device judges whether an angle sensor is the same as the pose angle, if the angle sensor is different from the pose angle, the motor receives a command sent by the control device for controlling the motor to rotate, and the motor drives the pressing block to rotate so that the angle of the pressing block matches the pose angle of the product to be labeled; meanwhile, the photoelectric sensor senses whether foreign matters exist at the edge of the pressing block, and if the foreign matters are sensed to indicate that the label deviates, the label needs to be displayed again; if no foreign matter is sensed, the next step is carried out;
s3, the labeling arm descends, the pressing block falls into or on the product, the pressure sensor on the lower surface of the pressing block senses whether the pressing block is uniformly stressed or not during pressing, if the pressing is not uniform, the label is wrinkled or foreign matter is indicated, the label is an unqualified product, and the pressure sensor feeds back information to the labeling machine body to send an alarm; if the stress of the pressure sensor is uniform, entering the next step;
and S4, lifting the labeling arm, capturing the next product information by the CCD sensor, and repeating the steps.
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| CN113507789B (en) * | 2021-08-18 | 2022-04-08 | 广东合通建业科技股份有限公司 | Manufacturing method of rigid-flex circuit board |
| CN113763573B (en) * | 2021-09-17 | 2023-07-11 | 北京京航计算通讯研究所 | Digital labeling method and device for three-dimensional object |
| CN114506533B (en) * | 2022-04-19 | 2022-07-19 | 苏州可川电子科技股份有限公司 | Simple labeling precision detection method |
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Effective date of registration: 20221102 Address after: Room 201-1, the second floor of Suxin 11 Factory Building, No. 2555, Taidong Road, Huangdai Town, Xiangcheng District, Suzhou City, Jiangsu Province, 215000 Patentee after: Jinzheng Intelligent Technology (Suzhou) Co.,Ltd. Address before: Room 1-2009, No. 833, Xiangcheng Avenue, Yuanhe street, Xiangcheng District, Suzhou, Jiangsu 215000 Patentee before: SUZHOU ASPIRE MACHINERY TECHNOLOGY Co.,Ltd. |