CN109570832B - Comparison control method for operation modes of welding gun with keys - Google Patents
Comparison control method for operation modes of welding gun with keys Download PDFInfo
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- CN109570832B CN109570832B CN201811411213.8A CN201811411213A CN109570832B CN 109570832 B CN109570832 B CN 109570832B CN 201811411213 A CN201811411213 A CN 201811411213A CN 109570832 B CN109570832 B CN 109570832B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/10—Other electric circuits therefor; Protective circuits; Remote controls
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/10—Other electric circuits therefor; Protective circuits; Remote controls
- B23K9/1006—Power supply
- B23K9/1012—Power supply characterised by parts of the process
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- Engineering & Computer Science (AREA)
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- Plasma & Fusion (AREA)
- Optics & Photonics (AREA)
- Resistance Welding (AREA)
- Arc Welding Control (AREA)
Abstract
The invention relates to the technical field of welding guns, and discloses a contrast control method of an operation mode of a welding gun with keys, which is based on an equipment main body with a key panel and a welding gun, wherein the key panel is provided with operation keys and comprises the following steps: defining a plurality of welding modes in the key panel, and enabling the plurality of welding modes to be in one-to-one correspondence with the plurality of operation keys; a plurality of remote control keys are arranged on the welding gun, and remote control modes of the remote control keys are defined; the multiple operation modes of the single operation key and the multiple operation keys are in one-to-one relation; the combined remote control mode formed by combining the plurality of remote control keys and the plurality of sub-items in the plurality of operation keys are in one-to-one relationship, and the combined remote control modes formed by combining the plurality of remote control keys and the plurality of operation keys are in one-to-one relationship; the multiple combined operation modes and the multiple welding modes are in one-to-one relation; let the remote control button not directly correspond with the welding mode of equipment main part, use the remote control button just can select the welding mode in the keypad, convenient and practical.
Description
Technical Field
The invention relates to the technical field of welding guns, in particular to a comparison control method for operation modes of a welding gun with keys.
Background
The welding machine comprises an equipment main body and a handheld welding gun, wherein the equipment main body is provided with a key panel, and the key panel is used for enabling staff to adjust power parameters of the equipment main body, such as the current of the equipment main body and a welding mode. The equipment main body needs to be connected with a power supply, and the welding gun directly welds a workpiece needing to be welded, so that the placement area of the equipment main body is far away from the welding gun, and the welding gun is electrically connected with the equipment main body through a cable.
When the welding mode of the welding gun needs to be changed by a worker, the welding gun needs to be put down or the welding gun needs to be carried to the equipment main body to operate the key panel so as to switch the welding mode, the worker needs to go back and forth between a workpiece to be welded and the equipment main body when the welding mode is switched every time, and the operation is inconvenient.
Disclosure of Invention
Aiming at the technical problem in the prior art, the invention provides a contrast control method for the operation mode of the welding gun with the key, which has the advantage that a worker is not required to move back and forth between a workpiece to be welded and an equipment main body when the welding mode of welding is switched.
In order to achieve the purpose, the invention provides the following technical scheme:
a contrast control method of an operation mode of a welding gun with keys is based on an equipment main body with a key panel and a welding gun electrically connected with the equipment main body, wherein the key panel is provided with a plurality of operation keys, and the operation keys correspond to a plurality of operation modes, and the method comprises the following steps:
defining a plurality of welding modes in the key panel, and setting the plurality of welding modes and the plurality of operation keys in a one-to-one corresponding relationship;
setting a plurality of remote control keys on the welding gun, and defining a remote control mode controlled by the remote control keys, wherein the remote control mode is a plurality of sub-items in a plurality of operation modes;
multiple operation modes of a single operation key and multiple operation key settings form a one-to-one mapping relation;
the combined remote control mode formed by combining a plurality of remote control keys and a plurality of sub-item settings in a plurality of operation keys are in one-to-one mapping relation, and the combined operation mode formed by combining a plurality of remote control modes and a plurality of operation keys is in one-to-one mapping relation;
the plurality of combined operation modes are in one-to-one mapping relation with the plurality of welding mode settings.
Through the technical scheme, the remote control key does not directly correspond to the welding mode of the equipment main body, and after the control mode of the remote control key corresponds to the operation mode of the operation key, the operation mode corresponds to the welding mode, so that a worker can select the welding mode in the key panel by using the remote control key on the welding gun on behalf of the operation key, the worker is not required to go back and forth between a workpiece to be welded and the equipment main body, and the welding device is convenient and practical; meanwhile, after the welding mode is changed, the control codes corresponding to the operation keys and the remote control keys do not need to be changed at the same time, and the remote control keys can adapt to the new welding mode only by changing the corresponding relation between the new welding mode and the operation mode represented by the operation keys.
Further, the same item in the welding mode corresponding to the combined operation mode and the welding mode corresponding to the operation key is identified;
deleting the combined operation mode corresponding to the item.
Through the technical scheme, the function repetition of a combined operation mode and a single operation key is avoided, and the action repetition quantity is reduced, so that the operation efficiency of switching the welding mode is improved.
Further, the operation modes are divided into a plurality of priorities in high and low order, and the sum of the operation times of the remote control keys in the combined remote control mode corresponding to the high priority and the operation times of the remote control keys in the combined remote control mode corresponding to the low priority is smaller than the sum of the operation times of the remote control keys in the combined remote control mode corresponding to the low priority.
Through the technical scheme, the operation times of the same remote control key are different, and the corresponding operation modes are also different, so that the same remote control key can switch different welding modes, but because the pressing of the same remote control key requires time with different durations, the use frequency of the operation mode with high priority is high, the operation times corresponding to the operation mode with high priority are less, and the operation workload of selecting the operation module through the remote control key can be effectively reduced.
Furthermore, the operation times of the remote control keys in the combined remote control mode are less than the operation times of the operation buttons in the combined operation mode corresponding to the combined remote control mode.
Through above-mentioned technical scheme, the work load that uses remote control button to control on the welder is less than the work load of operating button on the operating panel, reduces the operation load that switches welding mode on welder better.
Furthermore, one remote control key corresponds to a plurality of welding modes, and the control modes controlled by the remote control key are not all the same in the plurality of welding modes in which the device main body is located.
Through the technical scheme, in different welding modes of the equipment main body, the control modes of the same remote control key are not all the same, so that more welding modes can be changed on the limited remote control key.
Furthermore, the control modes controlled by the plurality of remote control keys are not all different, and the number of the remote control keys with the same control mode simultaneously acting corresponds to a plurality of different combined operation modes one by one;
the combined operation modes corresponding to the number of the simultaneous actions of the remote control keys are not the same as the combined operation modes corresponding to the welding mode of the equipment main body.
Through the technical scheme, the number of remote control keys which are pressed simultaneously in the same mode is different, the welding modes of switching represented by the remote control keys are different, and more welding modes can be changed on the limited remote control keys.
Compared with the prior art, the invention has the beneficial effects that: let the remote control button not directly correspond with the welding mode of equipment main part, the control mode of remote control button corresponds the back with the operation mode of operation button, lets operation mode and welding mode correspond again to let the staff use the remote control button on welder just can represent the welding mode that the operation button selected in the keypad, need not the staff and make a round trip to treat between welded workpiece and the equipment main part, convenient and practical. And the operation times of a single remote control button and the number of remote control buttons operated simultaneously are used as different operation modes, so that more welding modes can be changed on the limited remote control buttons. And different operation modes correspond to different priorities, the operation workload required by the operation mode with high priority is less than that of the operation mode with low priority, and the operation workload for switching the welding mode on the welding gun is reduced. Meanwhile, after the welding mode is changed, the control codes corresponding to the operation keys and the remote control keys do not need to be changed at the same time, and the remote control keys can adapt to the new welding mode only by changing the corresponding relation between the new welding mode and the operation mode represented by the operation keys.
Drawings
FIG. 1 is a flow chart of a method of an embodiment of the present invention;
FIG. 2 is a diagram illustrating a method for deleting the corresponding combination operation mode according to an embodiment of the present invention;
FIG. 3 is a schematic diagram of a method for comparing case potentials according to an embodiment of the present invention.
Reference numerals: 1. (ii) a 2. (ii) a 3. (ii) a 4. (ii) a 5. (ii) a 6. (ii) a 7. (ii) a 8. (ii) a 9. (ii) a 10. (ii) a 11. (ii) a 12. (ii) a 13. (ii) a 14. (ii) a 15. (ii) a 16. (ii) a 17. (ii) a 18. (ii) a 19. (ii) a 20. In that respect
Detailed Description
The invention is described in detail below with reference to the figures and examples.
Examples
A contrast control method of an operation mode of a welding gun with keys is based on an equipment main body with a key panel and a welding gun electrically connected with the equipment main body, wherein the key panel is provided with a plurality of operation keys, and the operation keys correspond to the operation modes. The controller which can be used as a single chip microcomputer is arranged in the equipment main body, the controller can read the operation state of the operation keys on the key panel and read which operation keys are pressed and the number of times of pressing in the set time. The welding gun is provided with a plurality of remote control keys, a controller which can be used as a single chip microcomputer is also arranged in the welding gun, the controller can read the operation states of the remote control keys and read which remote control keys are pressed and the number of times of pressing the remote control keys in a set time. For example, the welding gun is provided with four keys, namely an upper key, a lower key, a left key and a right key, after each key is pressed, the controller can read different potential range intervals, and after the controller reads the potential range intervals of the key potentials through an AD conversion module arranged in the controller, the controller judges corresponding key actions. As shown in fig. 3, in some embodiments, a flag is set in a controller of the welding gun, the flag is cleared when the welding gun is in an idle state, if the key potential read by the AD conversion module is lower than the reference potential of the sampling signal, if not, the welding gun continues in the idle state and clears the flag, if so, the controller creates a delay, and the key potential is continuously compared after the delay is finished. And the controller compares whether the key potential is less than the reference potential of the welding gun or not, executes the triggering operation of the welding gun, and otherwise, performs the next comparison. And then, the controller compares whether the key potential is less than the reference potential of the right key, executes the right key operation, and otherwise, performs the next comparison. And then, the controller compares whether the key potential is less than the upper key reference potential to execute the upper key operation, otherwise, the controller performs the next comparison. And then, the controller compares whether the key potential is less than the reference potential of the left key or not, executes the left key operation, and otherwise, performs the next comparison. And then, the controller compares whether the key potential is less than the key reference potential to execute key-down operation, otherwise, the welding gun is in an idle state continuously, and the zone bit is cleared. Meanwhile, a timer in the controller can time and record the times of key actions on the remote control keys within the set time of the time, and the controller can judge different operation modes due to different times of key actions. The method for judging the remote control key by the controller is the same as the method for judging the operation key by the controller.
As shown in fig. 1, the method comprises the steps of:
defining multiple welding modes in the key panel, and setting the multiple welding modes and the multiple operation keys in a one-to-one corresponding relation. For example, one operation key corresponds to one welding mode, and when the operation key is pressed, the apparatus main body enters the welding mode corresponding to the operation key.
And defining a remote control mode controlled by the remote control key, wherein the remote control mode is a plurality of sub items in a plurality of operation modes. The remote control key corresponds to the operation key, and the remote control key does not directly correspond to the welding mode.
The plurality of operation modes of the single operation key and the plurality of operation key settings are in one-to-one mapping relation. And multiple operation modes including the number of times of pressing the operation key within a set time and the time of pressing the operation key. If within 0.5s, the operation mode represented by the first pressing operation key and the second pressing operation key is different; the operation mode represented by the time period for pressing the operation key within 0.5s is different from the operation mode represented by the time period for pressing the operation key outside 0.5 s.
The combined remote control mode formed by combining the plurality of remote control keys and the plurality of sub-item settings in the plurality of operation keys are in one-to-one mapping relation, and the combined operation mode formed by combining the plurality of combined remote control modes and the plurality of operation keys is in one-to-one mapping relation.
As shown in fig. 2, the plurality of combined operating modes are in a one-to-one mapping relationship with the plurality of welding mode settings. And identifying the same item in the welding mode corresponding to the combined operation mode and the welding mode corresponding to the operation key, and deleting the combined operation mode corresponding to the item. The function repetition of the combined operation mode and the function repetition of a single operation key are avoided, and the action repetition quantity is reduced, so that the operation efficiency of switching the welding mode is improved.
The operation mode is divided into a plurality of priorities in high and low sequence, and the operation times of the remote control keys in the combined remote control mode corresponding to the high priority are less than the sum of the operation times of the remote control keys in the combined remote control mode corresponding to the low priority. For example, the most common mode of operation is high priority and the less common mode of operation is low priority. The operation times of the same remote control key are different, and the corresponding operation modes are also different, so that the same remote control key can switch different welding modes, but because the pressing of the same remote control key requires time with different duration, the use frequency of the operation mode with high priority is high, the operation times corresponding to the operation mode with high priority are less, and the operation workload of selecting the operation module through the remote control key can be effectively reduced.
And the operation times of the remote control keys in the combined remote control mode are less than the operation times of the operation buttons in the combined operation mode corresponding to the combined remote control mode.
One remote control key corresponds to a plurality of welding modes, and the control modes controlled by the remote control key are not all the same in the plurality of welding modes of the equipment main body. Different remote control keys of the welding gun are endowed with different combined operation modes, so that the code amount is saved. For example, in some welding modes, pressing a remote control key of the welding gun, such as the left key, corresponds to a combined operation mode in which a plurality of operation keys are combined on the operation panel, such as the enter key + the left turn + the enter key, and pressing the right key of the welding gun, corresponds to the panel executing the enter key + the left turn + the enter key. Different welding modes are provided, and the combined operation mode corresponding to one remote control key is also different.
The control modes controlled by the plurality of remote control keys are not all different, and the number of the remote control keys with the same control mode which act simultaneously corresponds to a plurality of different combined operation modes one by one. The combined operation modes corresponding to the number of simultaneous actions of the remote control keys are different from the combined operation modes corresponding to the welding mode of the equipment main body.
The advantages of the contrast control method are that: let the remote control button not directly correspond with the welding mode of equipment main part, the control mode of remote control button corresponds the back with the operation mode of operation button, lets operation mode and welding mode correspond again to let the staff use the remote control button on welder just can represent the welding mode that the operation button selected in the keypad, need not the staff and make a round trip to treat between welded workpiece and the equipment main part, convenient and practical. Still let the number of times of operation of single remote control button and the remote control button of simultaneous operation as different operation mode, realize changing more welding modes on limited remote control button, the work load that uses remote control button to control on the welder is less than the work load of operating button on the operating panel, reduces the operation load that switches welding mode on welder better. And different operation modes correspond to different priorities, the operation workload required by the operation mode with high priority is less than that of the operation mode with low priority, and the operation workload for switching the welding mode on the welding gun is reduced. Meanwhile, after the welding mode is changed, the control codes corresponding to the operation keys and the remote control keys do not need to be changed at the same time, and the remote control keys can adapt to the new welding mode only by changing the corresponding relation between the new welding mode and the operation mode represented by the operation keys.
The above description is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments, and all technical solutions belonging to the idea of the present invention belong to the protection scope of the present invention. It should be noted that modifications and embellishments within the scope of the invention may occur to those skilled in the art without departing from the principle of the invention, and are considered to be within the scope of the invention.
Claims (6)
1. A contrast control method of a welding gun operation mode with keys is based on an equipment main body with a key panel and a welding gun electrically connected with the equipment main body, the key panel is provided with a plurality of operation keys, and the operation keys correspond to a plurality of operation modes, and is characterized by comprising the following steps:
defining a plurality of welding modes in the key panel, and setting the plurality of welding modes and the plurality of operation keys in a one-to-one corresponding relationship;
setting a plurality of remote control keys on the welding gun, and defining a remote control mode controlled by the remote control keys, wherein the remote control mode is a plurality of sub-items in a plurality of operation modes;
multiple operation modes of a single operation key and multiple operation key settings form a one-to-one mapping relation;
the combined remote control mode formed by combining a plurality of remote control keys and a plurality of sub-item settings in a plurality of operation keys are in one-to-one mapping relation, and the combined operation mode formed by combining a plurality of remote control modes and a plurality of operation keys is in one-to-one mapping relation;
a plurality of combined operation modes and a plurality of welding mode settings are in one-to-one mapping relation;
one remote control key corresponds to a plurality of welding modes, the welding modes are different, and the combined operation mode corresponding to one remote control key is different.
2. The method of contrast control of keyed welding gun operation modes according to claim 1, wherein the same item in the welding mode corresponding to the combined operation mode and the welding mode corresponding to the operation key is identified;
deleting the combined operation mode corresponding to the item.
3. The method according to claim 2, wherein the operation modes are divided into a plurality of high and low priority levels, and the operation times of the remote control key in the combined remote control mode corresponding to the high priority level are smaller than the sum of the operation times of the remote control key in the combined remote control mode corresponding to the low priority level.
4. The method according to claim 3, wherein the sum of the number of operations of the remote control button in the combined remote control mode is smaller than the number of operations of the operation button in the combined remote control mode corresponding to the combined remote control mode.
5. The method according to claim 4, wherein a plurality of the welding modes are associated with one remote control button, and the control modes controlled by the remote control button are not all the same among the plurality of the welding modes in which the apparatus main body is located.
6. The method according to claim 5, wherein the control modes controlled by the plurality of remote control buttons are not all different, and the number of simultaneous operations of the remote control buttons having the same control mode corresponds to a plurality of different combined operation modes;
the combined operation modes corresponding to the number of the simultaneous actions of the remote control keys are not the same as the combined operation modes corresponding to the welding mode of the equipment main body.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201811411213.8A CN109570832B (en) | 2018-11-24 | 2018-11-24 | Comparison control method for operation modes of welding gun with keys |
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| CN201811411213.8A CN109570832B (en) | 2018-11-24 | 2018-11-24 | Comparison control method for operation modes of welding gun with keys |
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| CN109570832A CN109570832A (en) | 2019-04-05 |
| CN109570832B true CN109570832B (en) | 2020-10-30 |
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| US9180544B2 (en) * | 2006-11-16 | 2015-11-10 | Illinois Tool Works Inc. | Method and apparatus for wireless remote control communication of a welder |
| CN102000908A (en) * | 2009-09-01 | 2011-04-06 | 济南尼克焊接技术有限公司 | Remote control device of welding equipment |
| JP5670147B2 (en) * | 2010-10-15 | 2015-02-18 | 株式会社ダイヘン | Arc welding robot controller |
| CN102489835A (en) * | 2011-11-22 | 2012-06-13 | 济南尼克焊接技术有限公司 | Welding gun handle with digital switches for integrated control |
| TW201327273A (en) * | 2011-12-23 | 2013-07-01 | Wistron Corp | Touch keypad module and mode switching method thereof |
| AT512737B1 (en) * | 2012-03-23 | 2016-06-15 | Fronius Int Gmbh | welding machine |
| CN204148697U (en) * | 2014-07-07 | 2015-02-11 | 济南尼克焊接技术有限公司 | A kind of digital remote control tungsten argon arc welding torch |
| US10799972B2 (en) * | 2014-11-10 | 2020-10-13 | Illinois Tool Works Inc. | System for controlling welding parameter of a welding system |
| CN104881981A (en) * | 2015-05-04 | 2015-09-02 | 小米科技有限责任公司 | Methods and devices for transmitting and receiving key instructions |
| CN105100434B (en) * | 2015-06-12 | 2019-01-22 | 努比亚技术有限公司 | The multi-functional implementation method and mobile terminal of key |
| CN105549735A (en) * | 2015-12-09 | 2016-05-04 | 广东欧珀移动通信有限公司 | Control method, control device and electronic device |
| CN105478966B (en) * | 2016-01-14 | 2017-03-08 | 浙江肯得机电股份有限公司 | A kind of 220V and 380V dual power supply IGBT inversion multifunctional welding machine |
| CN106775282A (en) * | 2016-11-10 | 2017-05-31 | 宇龙计算机通信科技(深圳)有限公司 | Operate the method and device of terminal |
| CN107168549B (en) * | 2017-04-13 | 2021-11-09 | 深圳Tcl数字技术有限公司 | Input method, display device and computer-readable storage medium |
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