CN109526117B - Intelligent lighting control method and system for metallurgical engineering machinery - Google Patents
Intelligent lighting control method and system for metallurgical engineering machinery Download PDFInfo
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- CN109526117B CN109526117B CN201811117855.7A CN201811117855A CN109526117B CN 109526117 B CN109526117 B CN 109526117B CN 201811117855 A CN201811117855 A CN 201811117855A CN 109526117 B CN109526117 B CN 109526117B
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B47/00—Circuit arrangements for operating light sources in general, i.e. where the type of light source is not relevant
- H05B47/10—Controlling the light source
- H05B47/105—Controlling the light source in response to determined parameters
- H05B47/11—Controlling the light source in response to determined parameters by determining the brightness or colour temperature of ambient light
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B47/00—Circuit arrangements for operating light sources in general, i.e. where the type of light source is not relevant
- H05B47/10—Controlling the light source
- H05B47/105—Controlling the light source in response to determined parameters
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B47/00—Circuit arrangements for operating light sources in general, i.e. where the type of light source is not relevant
- H05B47/10—Controlling the light source
- H05B47/175—Controlling the light source by remote control
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B20/00—Energy efficient lighting technologies, e.g. halogen lamps or gas discharge lamps
- Y02B20/40—Control techniques providing energy savings, e.g. smart controller or presence detection
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- Circuit Arrangement For Electric Light Sources In General (AREA)
- Lighting Device Outwards From Vehicle And Optical Signal (AREA)
Abstract
The invention belongs to the introduction of intelligent control in metallurgical engineering, and particularly provides an intelligent illumination control method and system for metallurgical engineering machinery.
Description
Technical Field
The invention relates to the application field of an intelligent control system in the metallurgical engineering technology, in particular to an intelligent illumination control method and an intelligent illumination control system for metallurgical engineering machinery.
Background
The general operational environment of metallurgical engineering machinery is complicated, and operational environment is abominable, works under the environment that high temperature, metal dust pollute for a long time, and under normal operating environment, metallurgical engineering machinery need come in and go out the factory building that the illumination condition is relatively poor, needs the driver frequent opening or close light switch. Most drivers directly turn on all the lights for convenient operation, so as to ensure the operation and driving safety.
Taking the slag pot carrier of the special metallurgical engineering machinery of our department as an example, the slag pot carrier is also provided with a working platform illuminating lamp, a rear car operating platform illuminating lamp, a front car platform illuminating lamp, a working mechanism illuminating lamp and other various working lamps besides a travelling crane illuminating system, and the power of the slag pot carrier is about 750W. For the 24V electric system of the tank carrying vehicle, the current can reach 30A. All lamps of the slag pot carrier are opened for a long time, so that the service life of the lamps is influenced, and energy waste is caused.
Therefore, how to improve the service life of the lamp, save energy and completely meet the requirements of safe and reliable operation and operation of metallurgical engineering machinery such as a slag pot carrier and the like is a technical problem to be solved at present.
Disclosure of Invention
In view of the above disadvantages of the prior art, the present invention provides an intelligent lighting control method for a metallurgical engineering machine and a system thereof, which are used for prolonging the service life of lighting of a lamp and reducing unnecessary energy consumption on the premise of both automatic control of the lighting lamp of the engineering machine in the metallurgical processing process and safety of the engineering machine in metallurgical operation.
First aspect
In order to achieve the above objects and other related objects, the present invention provides an intelligent lighting control method for a metallurgical engineering machine, the method comprising: acquiring light sensing signals of the environment where each engineering machine is located and operation data of the engineering machine; and when the light sensation signal and the operation data meet a preset light starting condition, starting an auxiliary lighting lamp on the engineering machinery for generating the light sensation signal or/and the operation data.
By the scheme, the light environment state of the current engineering machinery can be judged by the light sensation signal, the current operation state of the engineering machinery is further judged by combining the operation data of the engineering machinery, and whether the corresponding lighting lamp on the corresponding engineering machinery is started or not is determined, so that the intelligent control of the auxiliary lighting lamp on the engineering machinery is realized, the protection of the lamp and the waste of energy are realized, and the safety of the operation of the engineering machinery is also ensured.
In a second aspect of the present invention,
to achieve the above and other related objects, the present invention provides a system for implementing the intelligent lighting control method for metallurgical engineering machinery, the system comprising: the first sensor is arranged on the engineering machinery and used for acquiring a light sensation signal of the engineering machinery; the communication interface is connected to a finished automobile communication network and used for acquiring operation data of the engineering machinery; the control system is respectively connected with the first sensor and the communication interface; the control system receives the light sensation signals and the operation data and controls the switch module according to the intelligent lighting control method of the metallurgical engineering machinery so as to turn on or turn off the corresponding lighting lamp.
Through the scheme, a set of feasible hardware implementation scheme is provided for the control method in the first invention, the system is applied to integrated and modular design, and can realize the integral control of a plurality of lighting lamps on different engineering machines, so that the full-coverage intelligent control of all the engineering machines on the whole working line can be realized, and the combination and the laying of additional components are not needed.
Drawings
Fig. 1 is a flowchart illustrating a first method for controlling the intelligent lighting of the metallurgical engineering machine according to the present invention.
Fig. 2 is a flowchart of a second method for controlling the intelligent lighting of the metallurgical engineering machinery according to the present invention.
Fig. 3 shows a third flowchart of the intelligent illumination control method for the metallurgical engineering machinery of the invention.
Fig. 4 is a schematic diagram one of the system for implementing the intelligent illumination control method for the metallurgical engineering machinery of the invention.
Fig. 5 is a schematic diagram of a system for implementing the intelligent illumination control method for the metallurgical engineering machinery according to the invention.
Description of the reference numerals
200 system
210 first sensor
220 communication interface
230 control system
240 lighting lamp
250 switch module
260 second sensor
S110 to S123
Detailed Description
The embodiments of the present invention are described below with reference to specific embodiments, and other advantages and effects of the present invention will be easily understood by those skilled in the art from the disclosure of the present specification. The invention is capable of other and different embodiments and of being practiced or of being carried out in various ways, and its several details are capable of modification in various respects, all without departing from the spirit and scope of the present invention. It is to be noted that the features in the following embodiments and examples may be combined with each other without conflict.
It should be noted that the drawings provided in the following embodiments are only for illustrating the basic idea of the present invention, and the components related to the present invention are only shown in the drawings rather than drawn according to the number, shape and size of the components in actual implementation, and the type, quantity and proportion of the components in actual implementation may be changed freely, and the layout of the components may be more complicated.
Example 1
Referring to fig. 1, a flow chart of an intelligent lighting control method for a metallurgical engineering machine is provided, and as shown in the figure, the method may include the following steps:
step S110, acquiring light sensation signals of the environment where each engineering machine is located and operation data of the engineering machine;
and step S120, when the light sensation signal and the operation data meet a preset lighting starting condition, starting an auxiliary lighting lamp on the engineering machinery generating the light sensation signal or/and the operation data.
By the scheme, the light environment state of the current engineering machinery can be judged by the light sensation signal, the current operation state of the engineering machinery is further judged by combining the operation data of the engineering machinery, and whether the corresponding lighting lamp on the corresponding engineering machinery is started or not is determined, so that the intelligent control of the auxiliary lighting lamp on the engineering machinery is realized, the protection of the lamp and the waste of energy are realized, and the safety of the operation of the engineering machinery is also ensured.
Specifically, referring to fig. 2, in step S120, the step of enabling the light sensing signal and the operation data to satisfy the preset light-on condition includes:
step S121, judging whether the current environment is in a dark state or not according to the light sensation signal;
step S122, if yes, judging the driving state of the engineering machinery where the engineering machinery is located according to the operation data to start a corresponding auxiliary lighting lamp;
and S123, if not, closing the auxiliary lighting lamp on the engineering machinery where the light sensation signal is located.
The principle of judging whether the light sensation signal and the operation data meet the preset light starting condition is as follows: whether the environment where the engineering machinery is located meets the light-on condition or not is judged firstly, namely whether the environment needs to be lighted on and dim is judged, and then the corresponding auxiliary lighting lamp is turned on according to the specific operation state of the engineering machinery, so that the trouble that an operator controls the lamp manually on the engineering machinery is avoided.
More specifically, referring to fig. 3, in step S122, the method for determining the driving state of the engineering machine where the engineering machine is located according to the operation data to turn on the corresponding auxiliary lighting fixture may include the following steps:
step S122-1, when the driving state of the engineering machinery is judged to be a forward driving state according to the operation data, starting a first lighting lamp on the engineering machinery;
step S122-2, when the driving state of the engineering machinery is judged to be a copilot state according to the operation data, a second lighting lamp on the engineering machinery is turned on; the driving state of the engineering machinery comprises a forward driving state and a secondary driving state, the auxiliary lighting lamp comprises a first lighting lamp and a second lighting lamp, and the first lighting lamp and the second lighting lamp are arranged at different positions on the engineering machinery.
In step S122-1, if the current driving state of the construction machine is a forward driving state under the condition that the light needs to be turned on, an auxiliary lighting lamp in the forward direction of the construction machine, such as the first lighting lamp, may be turned on.
In step S122-1, if the current driving state of the construction machine is the copilot driving state under the condition that the light-on requirement is reached, an auxiliary lighting lamp on the reverse direction of the construction machine, such as the second lighting lamp, may be turned on.
In some embodiments, the operational data includes a steering angle and a currently executed gear of a seat of the work machine. Because the seat positions are different (namely the seat driving angle needs to be adjusted) in different driving states, the seat angle is used as the starting control condition of the auxiliary lighting lamp; in addition, in different driving states, the executed gears are different, so that the driving state can be determined according to the current gear state switched by the engineering machinery to serve as the starting control condition of the auxiliary lighting lamp.
It should be noted that, different engineering machines have different numbers and positions of auxiliary lighting, and the auxiliary lighting lamp can be installed in practical application according to the specific situation of the engineering machine. Taking the slag pot carrier as an example, the slag pot carrier can be provided with a working platform illuminating lamp (i.e. an auxiliary illuminating lamp) besides the driving illuminating system, and the working platform illuminating lamp (i.e. the auxiliary illuminating lamp) comprises a rear car operating platform illuminating lamp (such as a first illuminating lamp) and a front car platform illuminating lamp (such as a second illuminating lamp), and the total power of the working platform illuminating lamp and the front car operating platform illuminating lamp is about 750W. For the 24V electric system of the tank carrying vehicle, the current can reach 30A. If all lamps of the tank carrying vehicle are opened for a long time, the service life of the lamps is influenced, and energy waste is caused. Therefore, by means of the scheme provided by the embodiment, the service life of the lamp can be prolonged, energy can be saved, and the operation requirement of the tank carrying vehicle can be completely met.
Example 2
Referring to fig. 4, the present embodiment provides a system for implementing the intelligent lighting control method for the metallurgical engineering machinery, where the system 200 includes a first sensor 210, a communication interface 220, a control system 230, and a plurality of lighting fixtures 240, where the first sensor 210 is disposed on the engineering machinery and is used to obtain a light-sensitive signal of the engineering machinery; the communication interface 220 is connected to a vehicle communication network and used for acquiring operation data of the engineering machinery; the control system 230 is respectively connected with the first sensor and the communication interface; the plurality of lighting fixtures 240 are respectively connected to the control system through a switch module, one or more lighting fixtures 240 are arranged on the engineering machinery, and the control system 230 receives the light sensation signal and the operation data and controls the switch module 250 according to the intelligent lighting control method of the metallurgical engineering machinery to turn on or off the corresponding lighting fixtures 240.
The system provided by the implementation provides a set of feasible hardware implementation scheme for the control method in the first invention, and the system is applied to integrated and modular design and can realize the integral control of a plurality of lighting lamps on different engineering machines, so that the full-coverage intelligent control of all the engineering machines on the whole working line can be realized without the combination and laying of additional components.
Specifically, referring to fig. 5, the system further includes a second sensor, which is disposed on the engineering machine and is used for acquiring the driving state of the engineering machine. In a specific application, the second sensor may be an angle sensor for being mounted on the seat so as to acquire a rotation angle of the seat.
Specifically, the switch module CAN adopt relay switch module, first sensor includes opto-coupler sensor, communication interface includes the CAN interface, control system includes singlechip and PLC.
The foregoing embodiments are merely illustrative of the principles and utilities of the present invention and are not intended to limit the invention. Any person skilled in the art can modify or change the above-mentioned embodiments without departing from the spirit and scope of the present invention. Accordingly, it is intended that all equivalent modifications or changes which can be made by those skilled in the art without departing from the spirit and technical spirit of the present invention be covered by the claims of the present invention.
Claims (7)
1. An intelligent lighting control method for metallurgical engineering machinery is characterized by comprising the following steps:
acquiring light sensing signals of the environment where each engineering machine is located and operation data of the engineering machine, wherein the operation data comprise a steering angle and a current execution gear of a seat of the engineering machine;
when the light sensation signal and the operation data meet a preset light starting condition, the step of starting an auxiliary lighting lamp on the engineering machinery for generating the light sensation signal or/and the operation data comprises the following steps:
judging whether the current environment is in a dark state or not according to the light sensation signal;
if so, judging the driving state of the engineering machinery where the operation data is located according to the operation data to start the corresponding auxiliary lighting lamp; if not, closing the auxiliary lighting lamp on the engineering machinery where the light sensation signal is located;
when the driving state of the engineering machinery is judged to be a forward driving state according to the operation data, a first lighting lamp on the engineering machinery is turned on;
when the driving state of the engineering machinery is judged to be a copilot state according to the operation data, a second lighting lamp on the engineering machinery is turned on;
the driving state of the engineering machinery comprises a forward driving state and a secondary driving state, the auxiliary lighting lamp comprises a first lighting lamp and a second lighting lamp, and the first lighting lamp and the second lighting lamp are arranged at different positions on the engineering machinery.
2. A system for implementing the intelligent lighting control method for the metallurgical engineering machine of claim 1, wherein the system comprises:
the first sensor is arranged on the engineering machinery and used for acquiring a light sensation signal of the engineering machinery;
the communication interface is connected to a finished automobile communication network and used for acquiring operation data of the engineering machinery;
the control system is respectively connected with the first sensor and the communication interface;
the control system receives the light sensation signals and the operation data and controls the switch module according to the intelligent lighting control method of the metallurgical engineering machinery so as to turn on or turn off the corresponding lighting lamp.
3. The system of claim 2, further comprising: and the second sensor is arranged on the engineering machinery and used for acquiring the driving state of the engineering machinery.
4. The system of claim 3, wherein the switch module comprises a relay switch module.
5. The system of claim 4, wherein the first sensor comprises an optocoupler sensor and the second sensor is an angle sensor.
6. The system of claim 5, wherein the communication interface comprises a CAN interface.
7. The system of any one of claims 2-6, wherein the control system comprises a single chip microcomputer and a PLC.
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| CN201811117855.7A CN109526117B (en) | 2018-09-21 | 2018-09-21 | Intelligent lighting control method and system for metallurgical engineering machinery |
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| CN201811117855.7A CN109526117B (en) | 2018-09-21 | 2018-09-21 | Intelligent lighting control method and system for metallurgical engineering machinery |
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| CN109526117B true CN109526117B (en) | 2021-04-02 |
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| CN112752380B (en) * | 2020-12-31 | 2023-04-18 | 三一海洋重工有限公司 | Mechanical equipment illumination control method, device, medium and electronic equipment |
| CN114245534B (en) * | 2021-11-26 | 2023-09-26 | 三一重机有限公司 | Light control method and device for working machine and working machine |
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| KR20040059141A (en) * | 2002-12-28 | 2004-07-05 | 삼성전자주식회사 | Microwave oven |
| CN102388678A (en) * | 2009-04-09 | 2012-03-21 | 皇家飞利浦电子股份有限公司 | Intelligent lighting control system |
| KR100976374B1 (en) * | 2010-03-05 | 2010-08-18 | (주)세계에스엠티 | Illumination fixture with emergency power source, direction and intensity of lighting |
| FI124689B (en) * | 2013-06-03 | 2014-12-15 | Ponsse Oyj | A system for controlling work lights in a forestry machine |
| CA2917281A1 (en) * | 2013-07-04 | 2015-01-08 | 405 Limited Company (Shenzhen) | An electrical hair removal device and control method |
| CN103419714B (en) * | 2013-07-24 | 2015-10-28 | 三一重机有限公司 | Lighting System and construction machinery and equipment |
| CN104533441B (en) * | 2014-10-26 | 2017-01-11 | 北京工业大学 | Standard measuring and calculating method and system based on safety visibility for lighting of entrance section of tunnel at night |
| CN104827961B (en) * | 2014-12-19 | 2017-12-08 | 北汽福田汽车股份有限公司 | Vehicle engine compartments illumination control apparatus, illuminator, control method and vehicle |
| CN104837281B (en) * | 2015-05-27 | 2018-07-10 | 常州市武进区半导体照明应用技术研究院 | Lighting Control Assembly, method and device |
| CN106793413A (en) * | 2017-01-09 | 2017-05-31 | 中交航局安装工程有限公司 | A kind of plant area's intelligent illuminating system |
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