CN109433045A - Combined type automatic gauge proportioner, system and method - Google Patents
Combined type automatic gauge proportioner, system and method Download PDFInfo
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- CN109433045A CN109433045A CN201811577390.3A CN201811577390A CN109433045A CN 109433045 A CN109433045 A CN 109433045A CN 201811577390 A CN201811577390 A CN 201811577390A CN 109433045 A CN109433045 A CN 109433045A
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- 238000000034 method Methods 0.000 title claims abstract description 14
- 230000007246 mechanism Effects 0.000 claims abstract description 145
- 239000004615 ingredient Substances 0.000 claims abstract description 122
- 239000000463 material Substances 0.000 claims abstract description 83
- 238000005303 weighing Methods 0.000 claims abstract description 57
- 230000000694 effects Effects 0.000 claims abstract description 7
- 238000003860 storage Methods 0.000 claims description 18
- 238000005507 spraying Methods 0.000 claims description 12
- 238000003756 stirring Methods 0.000 claims description 11
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 7
- 238000009826 distribution Methods 0.000 claims description 5
- 238000009434 installation Methods 0.000 claims description 5
- 230000008569 process Effects 0.000 claims description 5
- 238000002156 mixing Methods 0.000 claims description 3
- 230000032258 transport Effects 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 230000009467 reduction Effects 0.000 description 6
- 238000010586 diagram Methods 0.000 description 4
- 230000008859 change Effects 0.000 description 3
- 238000012864 cross contamination Methods 0.000 description 3
- 239000000843 powder Substances 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 2
- 238000004891 communication Methods 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 1
- 208000028571 Occupational disease Diseases 0.000 description 1
- 239000005415 artificial ingredient Substances 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 229910052744 lithium Inorganic materials 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000008450 motivation Effects 0.000 description 1
- 206010035653 pneumoconiosis Diseases 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 210000002345 respiratory system Anatomy 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/60—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis
- B01F27/70—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis with paddles, blades or arms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/80—Mixing plants; Combinations of mixers
- B01F33/81—Combinations of similar mixers, e.g. with rotary stirring devices in two or more receptacles
- B01F33/813—Combinations of similar mixers, e.g. with rotary stirring devices in two or more receptacles mixing simultaneously in two or more mixing receptacles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/80—Forming a predetermined ratio of the substances to be mixed
- B01F35/88—Forming a predetermined ratio of the substances to be mixed by feeding the materials batchwise
- B01F35/881—Forming a predetermined ratio of the substances to be mixed by feeding the materials batchwise by weighing, e.g. with automatic discharge
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Basic Packing Technique (AREA)
Abstract
The present invention provides combined type automatic gauge proportioners, system and method, including rotary conveying mechanism, multiple ingredient sectors and multiple Weighing mechanisms, multiple ingredient sectors are arranged around rotary conveying mechanism interval activity, allow ingredient sector according to the demand flexible configuration of formula, unwanted material does not appear in sub-material region in formula, changes equipment rapid and convenient when changing formula or component.Space shared by equipment is not only reduced, but also avoids the pollution of material in overstepping one's bounds material formula.The ingredient sector of different accuracy can also be replaced, fast accurate realizes metering proportion, and versatility is higher, and comparison customizes its manufacturing cost of equipment and substantially reduces.Further, ingredient sector unwanted in formula is moved according to instruction using homing guidance carrying mechanism, then ingredient sector needed for formula is transported into the default dose location around rotary conveying mechanism, further improves the speed and the degree of automation of assembling replacement, reduce working strength.
Description
Technical field
The present invention relates to ingredients technical fields, in particular to combined type automatic gauge proportioner, system and side
Method.
Background technique
The various raw materials according to needed for formula quantitative proportioning are required in the process of producing product of many industries, such as: food
The industries such as product processing, modifying plastics, lithium battery manufacture and chemical industry synthesis.Traditional batching mode is artificial ingredient, manually
The mode working efficiency matched one by one is low, and there is the possibility for weighing mistake, and the large labor intensity of worker is produced in enormous quantities and needed
Occupy a large amount of human resources.Meanwhile some powder materials even will affect the health of worker, the long campaigns work post may
Cause the occupational diseases such as respiratory tract, pneumoconiosis.In addition, not can guarantee quality to the artificial sub-material of product that some sub-material required precisions are high
Stability has gone out Tracing back of quality questions difficulty.For various problems existing for artificial sub-material, occurs automatic gauge in the market and match
Expect device.
But existing automatic gauge proportioner has the following problems: it is not strong to customize equipment cost very high universalizable;If
It is standby to be taken up too much space, influence the integral layout of workshop;Different material switching is not easy, in frequently replacement factory formula
Cross-contamination effects product quality can be generated.
Summary of the invention
For overcome the deficiencies in the prior art, the present invention provides combined type automatic gauge proportioner, system and method,
Specific technical solution is as follows:
A kind of combined type automatic gauge proportioner, comprising:
Rotary conveying mechanism is configured to the fixed container for containing material and drives the container rotation;
Multiple ingredient sectors are arranged around the rotary conveying mechanism interval activity, are configured to store default type respectively
Material and outputting material give the container;
Multiple Weighing mechanisms are arranged around the rotary conveying mechanism interval, are configured to turn in the container default
It weighs automatically to the container when position.
In a preferred embodiment, further include homing guidance carrying mechanism, be configured to carry the ingredient sector to
The matched default station of the rotary conveying mechanism moves the ingredient sector from the default station.
In a preferred embodiment, further include automatic code-spraying mechanism, be configured to carry out coding to the container;
There is vacancy, for user's operation and the installation automatic code-spraying between at least a pair of adjacent Weighing mechanism
Mechanism.
In a preferred embodiment, the rotary conveying mechanism includes rotating drive mechanism, rotation drive machine, turntable
And rotary base, the turntable are rotatably arranged on the rotary base by the rotation drive machine, the rotation is driven
Motivation structure is sequentially connected the turntable by the rotation drive machine to drive the turntable to rotate.
In a preferred embodiment, the rotation drive machine includes driving gear and turntable bearing, the driving tooth
The output end of the rotating drive mechanism is arranged in wheel, and the turntable bearing includes inner ring and outer ring, and the inner ring is fixedly connected
The rotary base, the outer ring are fixedly connected with the turntable, and the periphery of the outer ring has engages with the driving gear
Gear ring.
In a preferred embodiment, the container includes material bag, and hanging bag mechanism is provided on the turntable.
In a preferred embodiment, the Weighing mechanism includes pallet, lifting assembly and weighing sensor, the pallet
It is fixed on the lifting assembly and can be moved up and down under the drive of the lifting assembly, to reach corresponding in the container
The pallet can hold up the container automatically when the Weighing mechanism upper end, and the weighing sensor is configured in the pallet support
It weighs when playing the container to the container.
In a preferred embodiment, the Weighing mechanism further includes weighing pedestal and shield, and the shield is arranged in institute
It states on weighing pedestal, the lifting assembly and the weighing sensor are arranged in the shield.
In a preferred embodiment, the ingredient sector includes storage bin, sub-material driving assembly, ingredient screw rod and discharging
Pipe, the discharge nozzle are connected to the storage bin, and the ingredient screw rod is arranged in the discharge nozzle;
The sub-material driving assembly is configured to that the ingredient screw rod is driven to rotate, and makes the material in the storage bin described in
Ingredient screw spiral exports after advancing from the discharge nozzle.
In a preferred embodiment, the ingredient sector further includes stirrer paddle and stirring driving machine structure, the stirring
Blade is arranged in the storage bin, and the stirring driving machine structure is configured to that the stirrer paddle is driven to rotate.
In a preferred embodiment, the ingredient sector further includes feed bin retaining mechanism, is configured to lock the storing
Storehouse.
A kind of combined type automatic gauge feed proportioning system is filled including combined type automatic gauge ingredient described in preceding solution
It sets, further includes integrated control unit, the integrated control unit is configured to, and is received formula and is referred to according to formula information generation
It enables;
The homing guidance carrying mechanism is additionally configured to, according to described instruction will be formulated in the unwanted ingredient sector
It moves, then the ingredient sector needed for formula is transported to the default dose location around the rotary conveying mechanism;
The rotary conveying mechanism is additionally configured to, and successively rotates predetermined angle according to described instruction, makes the container successively
It is moved to each matched predeterminated position of ingredient sector to receive material;
The ingredient sector is additionally configured to, and gives the container according to described instruction outputting material;
The Weighing mechanism is additionally configured to, and is weighed in real time to the container automatically, and the material wait be matched reaches default
Claim the Weighing mechanism feedback signal to the integrated control unit when quality, the integrated control unit is made to generate instruction control
The ingredient sector stops ingredient.
A kind of combined type automatic gauge distribution, using combined type automatic gauge feed proportioning system described in technical solution,
It performs the following operation:
Make integrated control unit receive formula and be generated according to the formula information to instruct;
Start homing guidance carrying mechanism according to described instruction ingredient sector unwanted in formula is moved, then will match
Ingredient sector needed for side transports to the default dose location around rotary conveying mechanism;
The container for containing material is fixed on rotating mechanism device, turns the rotary conveying mechanism according to described instruction
Dynamic predetermined angle, make the container be moved to first matched predeterminated position of ingredient sector, described in starting first
Ingredient sector gives the container according to described instruction outputting material, and the Weighing mechanism described in blending process is automatically to the container
It is weighed in real time, the material wait be matched claims the Weighing mechanism feedback signal to the integrated control list when reaching preset quality
Member makes the integrated control unit generate first ingredient sector of instruction control and stops ingredient;
Then so that the rotary conveying mechanism is rotated predetermined angle again according to described instruction, make the container be moved to
Second matched position of ingredient sector, carries out the batch operation of the ingredient sector, so recycles, until institute in formula
All ingredient sectors needed complete ingredient.
In a preferred embodiment, coding label is carried out to the container for completing ingredient.
The present invention at least has the advantages that
In the present invention, multiple ingredient sectors are arranged around rotary conveying mechanism interval activity, allow ingredient sector root
According to the demand flexible configuration of formula, unwanted material does not appear in sub-material region, change formula or component time-varying in formula
More equipment rapid and convenient.Such mechanism can not only reduce space shared by equipment, but also be avoided that in overstepping one's bounds material formula
The pollution of material.It can also realize that metering is matched for product or the ingredient sector of industry characteristic replacement different accuracy, fast accurate
Than versatility is higher, and comparison customizes its manufacturing cost of equipment and substantially reduces.
Further, ingredient sector unwanted in formula is moved according to instruction using homing guidance carrying mechanism, so
Ingredient sector needed for formula is transported into the default dose location around rotary conveying mechanism afterwards, further improves combined type
The speed and the degree of automation of the assembling replacement of automatic gauge proportioner, reduce the working strength of operator.
To enable the above objects, features and advantages of the present invention to be clearer and more comprehensible, preferred embodiment is cited below particularly, and cooperate
Appended attached drawing, is described in detail below.
Detailed description of the invention
In order to illustrate the technical solution of the embodiments of the present invention more clearly, below will be to needed in the embodiment attached
Figure is briefly described, it should be understood that the following drawings illustrates only certain embodiments of the present invention, therefore is not construed as pair
The restriction of range for those of ordinary skill in the art without creative efforts, can also be according to this
A little attached drawings obtain other relevant attached drawings.
Fig. 1 is the overall schematic of combined type automatic gauge proportioner in the embodiment of the present invention;
Fig. 2 is the schematic diagram of rotary conveying mechanism in the embodiment of the present invention;
Fig. 3 is the schematic diagram of ingredient sector in the embodiment of the present invention;
Fig. 4 is the schematic diagram of Weighing mechanism in the embodiment of the present invention.
Main element symbol description:
1- rotary conveying mechanism;2- material bag;3- Weighing mechanism;4- homing guidance carrying mechanism;5- ingredient sector;6- is certainly
Dynamic code-spraying mechanism;7- hanging bag mechanism;11- turntable;12- rotating drive mechanism;13- driving gear;14- turntable bearing;15- turns
It tries to get to the heart of a matter seat;51- storage bin;52- sub-material driving assembly;53- ingredient screw rod;54- discharge nozzle;55- stirring driving machine structure;56- is stirred
Mix blade;57- feed bin retaining mechanism;31- pallet;32- lifting assembly;33- weighing sensor;34- weighing pedestal;35- shield
Cover.
Specific embodiment
The present invention is further illustrated With reference to embodiment.Wherein, attached drawing only for illustration,
It should not be understood as the limitation to this patent;Embodiment in order to better illustrate the present invention, the certain components of attached drawing have omission, put
Big or diminution, does not represent the size of actual product;It will be understood by those skilled in the art that certain known features and its being said in attached drawing
Bright possible omit will be understood by.
The same or similar label correspond to the same or similar components in the attached drawing of the embodiment of the present invention;It is retouched in of the invention
In stating, it is to be understood that if the orientation or positional relationship for having the instructions such as term " on ", "lower", "left", "right" is based on attached drawing
Shown in orientation or positional relationship, be merely for convenience of description of the present invention and simplification of the description, rather than indication or suggestion is signified
Device or element must have a particular orientation, be constructed and operated in a specific orientation, therefore positional relationship is described in attached drawing
Term only for illustration, should not be understood as the limitation to this patent, for the ordinary skill in the art, can
To understand the concrete meaning of above-mentioned term as the case may be.
The statement (" first ", " second " etc.) used in various embodiments of the present invention can be modified in various implementations
Various constituent element in example, but respective sets can not be limited into element.For example, the above statement is not intended to limit the suitable of the element
Sequence and/or importance.The above statement is only used for the purpose for differentiating an element and other elements.For example, the first user fills
It sets and indicates different user device with second user device, although the two is all user apparatus.For example, of the invention each not departing from
In the case where the range of kind embodiment, first element is referred to alternatively as second element, and similarly, second element is also referred to as first
Element.
It should also be noted that in the present invention, unless otherwise specific regulation and definition, the arts such as " installation ", " connection ", " fixation "
Language shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection or being integrally connected;It can be machine
Tool connection, is also possible to be electrically connected;It can be and be directly connected to, and can be indirectly connected through an intermediary;It can be two
Connection inside element.For the ordinary skill in the art, above-mentioned term can be understood at this as the case may be
Concrete meaning in invention.
Embodiment
Present embodiments provide a kind of combined type automatic gauge proportioner, system and method, the combined type automatic gauge
Proportioner, system and method be able to solve existing customization equipment there are the problem of, guarantee sub-material precision, sub-material efficiency,
Quality stablize it is retrospective under the premise of so that cost is lower, volume is smaller, more rapidly switch material, can be avoided cross contamination.
It is particularly suitable in modified plastic industry matching small powder using combined type automatic gauge proportioner, system or the method, take
Divide small powder equipment automatically for existing, its main feature is that the installation space that the manufacturing cost of equipment can be reduced, reduce proportioner
And avoid the stability of the cross contamination raising product quality between different material.
As shown in Figure 1, combined type automatic gauge proportioner includes rotary conveying mechanism 1, multiple ingredient sectors 5 and multiple
Weighing mechanism 3.Preferably, which further includes homing guidance carrying mechanism 4 and automatic code spraying
Structure 6.In the present embodiment, which further includes integrated control list other than including aforementioned each mechanism
First (not shown).
In the present embodiment, rotary conveying mechanism 1 is configured to the fixed container for containing material and drives container rotation.Its
In, as shown in Fig. 2, container as one preferred, container is selected from material bag 2.As shown in Fig. 2, rotation as one preferred
Conveying mechanism 1 comprising rotating drive mechanism 12, rotation drive machine, turntable 11 and rotary base 15, container is fixed on turntable
On 11, turntable 11 is rotatably arranged on rotary base 15 by rotation drive machine, and rotating drive mechanism 12 is driven by rotation
Mechanism driving connects turntable 11 to drive turntable 11 to rotate.When container includes material bag 2, hanging bag machine is provided on turntable 11
Structure 7, material bag 2 are suspended in hanging bag mechanism 7.Wherein, rotating drive mechanism 12 provides initial rotation torque, composed structure
Including motor, stepper motor or servo motor are preferably included.Preferably, the output end of motor is provided with reduction gearbox, motor output
Rotation pass to rotation drive machine after reduction gearbox slows down.
Fig. 2 shows a kind of preferred rotation drive machine, rotation drive machine includes driving gear 13 and turntable bearing
14.The output end of rotating drive mechanism 12 is arranged in driving gear 13, so that when rotating drive mechanism 12 starts, driving gear
13 rotate synchronously.Turntable bearing 14 includes inner ring and outer ring, and inner ring is fixedly connected with rotary base 15, and outer ring is fixedly connected with turntable
11, the periphery of outer ring has the gear ring engaged with driving gear 13.As a result, when rotating drive mechanism 12 starts, through driving tooth
The engagement of wheel 13 and gear ring drives outer ring rotating, and outer ring rotating drives turntable 11 to rotate again, and final drive is fixed on turntable
Container rotation on 11.
As shown in Figure 1, multiple ingredient sectors 5 are arranged around 1 interval activity of rotary conveying mechanism, ingredient sector 5 is configured to
The material of default type and outputting material are stored respectively to container.Specifically, each ingredient sector 5 can store one kind respectively
Material, ingredient sector 5 can be easily removed from rotary conveying mechanism 1, can also be carried to rotary conveying mechanism 1.
Wherein, Fig. 3 shows a kind of preferred ingredient sector 5, and ingredient sector 5 includes storage bin 51, sub-material driving assembly
52, ingredient screw rod 53 and discharge nozzle 54, discharge nozzle 54 are connected to storage bin 51, and ingredient screw rod 53 is arranged in discharge nozzle 54.Wherein,
Sub-material driving assembly 52 is configured to that ingredient screw rod 53 is driven to rotate, and is threadingly advanced the material in storage bin 51 along ingredient screw rod 53
It is exported afterwards from discharge nozzle 54.Sub-material driving assembly 52 as one preferred, composed structure include motor, are preferably included common
The output end of asynchronous machine, stepper motor or servo motor, motor connects ingredient screw rod 53.Preferably, the output end of motor is set
It is equipped with reduction gearbox, the rotation of motor output passes to ingredient screw rod 53 after reduction gearbox slows down.When sub-material driving assembly 52 starts
When, drive ingredient screw rod 53 to rotate, when ingredient screw rod 53 rotates, in the screw thread position and discharge nozzle 54 on the surface of ingredient screw rod 53
The material in gap between wall is squeezed thus is threadingly threadingly advanced, and then exports from the nozzle of discharge nozzle 54.
Preferably, ingredient sector 5 further includes stirrer paddle 56 and stirring driving machine structure 55, and stirrer paddle 56 is arranged in storing
In storehouse 51, stirring driving machine structure 55 is configured to that stirrer paddle 56 is driven to rotate, wherein the composed structure of stirring driving machine structure 55
Including motor, common asynchronous moter, stepper motor or servo motor are preferably included, the output end of motor connects stirrer paddle 56
Bar.Preferably, the output end of motor is provided with reduction gearbox, and the rotation of motor output passes to stirrer paddle after reduction gearbox slows down
56.Stirring driving machine structure 55 and sub-material driving assembly 52 start simultaneously during batching, and stirring driving machine structure 55 drives
Stirrer paddle 56 generates agitaion to the material in storage bin 51, prevents material in the case where ingredient screw rod 53 conveys forward
Generate bridge formation, the immobilising phenomenon of material.
Preferably, ingredient sector 5 further includes feed bin retaining mechanism 57, is configured to locking storage bin 51.Specifically, storage bin
51 have openable door, and feed bin retaining mechanism 57 locks door.About the specific structure of feed bin retaining mechanism 57,
Lockset, pneumatic lockset or manual lockset including electric drive no longer specifically describe in the present embodiment.
As shown in Figure 1, multiple Weighing mechanisms 3 are around the setting of the interval of rotary conveying mechanism 1, it is preferable that multiple Weighing mechanisms 3
It is arranged around 1 equidistant interval of rotary conveying mechanism.In the present embodiment, Weighing mechanism 3 is configured to turn to predeterminated position in container
Shi Zidong weighs to container.
Fig. 4 shows a kind of preferred Weighing mechanism 3, and Weighing mechanism 3 includes pallet 31, lifting assembly 32 and weighing and sensing
Device 33.Wherein, pallet 31 is fixed on lifting assembly 32 and can move up and down under the drive of lifting assembly 32, to reach in container
Pallet 31 can hold up container automatically when to corresponding Weighing mechanism upper end, and weighing sensor 33 is configured to hold up container in pallet 31
When to container weigh.Specifically, lifting assembly 32 is cylinder, and pallet 31 is fixed on the piston rod of cylinder, weighing sensor 33
Sensor is fixed on cylinder bottom.
Preferably, Weighing mechanism 3 further includes weighing pedestal 34 and shield 35, and the setting of shield 35 rises on weighing pedestal 34
Come down to a lower group part 32 and weighing sensor 33 is arranged in shield 35.
In the present embodiment, homing guidance carrying mechanism 4 be also referred to as AGV carrying mechanism, be configured to carry ingredient sector 5 arrive and rotation
Turn the matched default station of conveying mechanism 1 or ingredient sector 5 is moved from default station.Specifically, homing guidance carrying implement
Control and driving of the structure 4 by integrated control unit, about the specific structure of homing guidance carrying mechanism 4 and itself and integrated control
The specific communication mode of unit processed can refer to the prior art, no longer specific introduction in the present embodiment.
Preferably, homing guidance carrying mechanism 4 is in piggy-back structure, i.e., homing guidance carrying mechanism 4 utilizes its own
Top surface bears ingredient sector 5 and then mobile ingredient sector 5.The bearing capacity of homing guidance carrying mechanism 4 is according to proportioning machine
The inventory of the self weight of structure 5 and storage is selected.Preferably, the mode that track guidance can be used in homing guidance carrying mechanism 4 is come
Determine its track route.
In the present embodiment, automatic code-spraying mechanism 6 is configured to carry out coding to container.Specifically, automatic code-spraying mechanism 6 by
The control and driving of integrated control unit, after the completion of ingredient, automatic code-spraying mechanism 6 is according to the control instruction of integrated control unit
It include information text or the patterns such as name of material, quality or date in vessel surface spraying.
Preferably, as shown in Figure 1, in combined type automatic gauge proportioner.In at least a pair of adjacent Weighing mechanism 3
Between have vacancy, for user's operation and installation automatic code-spraying mechanism 6.
In the present embodiment, integrated control unit is configured to receive formula and generated according to formula information to instruct.Wherein, it integrates
The specific structure of control unit includes control host or central processing unit, accessory structure include power distribution unit, communication unit, after
Electric control unit, over-voltage over-current protection unit etc., will not enumerate in the present embodiment.Wherein, formula information includes but unlimited
One of information such as type, quality, the configuration sequence of various materials needed for formula are a variety of.Integrated control unit generates
Instruction include but is not limited to start and stop homing guidance carrying mechanism 4, rotary conveying mechanism 1, ingredient sector 5, weigher
The instruction of structure 3 and automatic code-spraying mechanism 6, and the instruction of the operating parameter of aforementioned each mechanism is controlled, such as homing guidance is carried
The movement routine of mechanism 4, rotational angle of rotary conveying mechanism 1 etc..
In the present embodiment, homing guidance carrying mechanism 4 is additionally configured to, according to instruction will formula in unwanted ingredient sector
5 move, then ingredient sector 5 needed for formula is transported to the default dose location around rotary conveying mechanism 1.
In the present embodiment, rotary conveying mechanism 1 is additionally configured to, and is successively rotated predetermined angle according to instruction, is made container successively
It is moved to the matched predeterminated position of each ingredient sector 5 to receive material.Illustratively, when container is material bag 2, material bag
It is to be moved to predeterminated position below 54 nozzle of discharge nozzle of corresponding ingredient sector 5 that 2 sack, which is moved to,.
In the present embodiment, ingredient sector 5 is additionally configured to, according to instruction outputting material to container.When the sack of material bag 2 moves
When moving below 54 nozzle of discharge nozzle of corresponding ingredient sector 5, the material in the storage bin 51 of ingredient sector 5 is through ingredient screw rod 53
It pushes, is fallen into material bag 2 from the nozzle of discharge nozzle 54.
In the present embodiment, Weighing mechanism 3 is additionally configured to, and is weighed in real time to container automatically, and the material wait be matched reaches
3 feedback signal of Weighing mechanism gives integrated control unit when preset quality, and integrated control unit is made to generate instruction control ingredient sector 5
Stop ingredient.Specifically, when container reaches corresponding Weighing mechanism upper end, pallet 31 can hold up container, weighing sensor automatically
33 weigh in real time to container when pallet 31 holds up container, and Real-time Feedback measurement weighing results give integrated control unit, when matching
When the material that material mechanism 5 is conveyed to container reaches preset value, integrated control unit, which issues instruction, makes ingredient sector 5 stop working.
The present embodiment additionally provides a kind of combined type automatic gauge distribution, the group described using this implementation preceding sections
Box-like automatic gauge feed proportioning system, performs the following operation:
Make integrated control unit receive formula and be generated according to formula information to instruct;
Ingredient sector 5 unwanted in formula is moved according to instruction starting homing guidance carrying mechanism 4, it then will formula
Needed for ingredient sector 5 transport to the default dose location around rotary conveying mechanism 1.
The container for containing material is fixed on rotating mechanism device, keeps the rotation of rotary conveying mechanism 1 default according to instruction
Angle, make container be moved to first matched predeterminated position of ingredient sector 5, start first ingredient sector 5 according to instruction
Outputting material is to container, and Weighing mechanism 3 automatically weighs in real time to container in blending process, and the material wait be matched reaches pre-
If 3 feedback signal of Weighing mechanism gives integrated control unit when quality, integrated control unit is made to generate instruction first ingredient of control
Mechanism 5 stops ingredient;
Then so that rotary conveying mechanism 1 is rotated predetermined angle again according to instruction, be moved to container and second ingredient
The matched position of mechanism 5 carries out the batch operation of ingredient sector 5, so recycles, until all ingredient sectors needed for formula
5 complete ingredient.
Preferably, coding label is carried out to the container for completing ingredient.
Preferably, after the completion of each 2 ingredient of material bag, the material bag 2 prepared is removed, in vacant hanging bag mechanism 7
The material bag 2 for covering overhead again continues ingredient.
In the present embodiment, since multiple ingredient sectors 5 are arranged around 1 interval activity of rotary conveying mechanism, so that proportioning machine
Structure 5 can be according to the demand flexible configuration of formula, and unwanted material does not appear in sub-material region in formula, change formula or
Equipment rapid and convenient is changed when component.Such mechanism can not only reduce space shared by equipment, but also be avoided that overstepping one's bounds
The pollution of material in material formula.It can also be real for product or the ingredient sector 5 of industry characteristic replacement different accuracy, fast accurate
Existing metering proportion, versatility is higher, and comparison customizes its manufacturing cost of equipment and substantially reduces.
Further, ingredient sector 5 unwanted in formula is moved according to instruction using homing guidance carrying mechanism 4,
Then ingredient sector 5 needed for formula is transported into the default dose location around rotary conveying mechanism 1, further improves group
The speed and the degree of automation of the assembling replacement of box-like automatic gauge proportioner, reduce the working strength of operator.
Such as it will be appreciated by those skilled in the art that the accompanying drawings are only schematic diagrams of a preferred implementation scenario, the module in attached drawing
Or process is not necessarily implemented necessary to the present invention.
It will be appreciated by those skilled in the art that the module in device in implement scene can be described according to implement scene into
Row is distributed in the device of implement scene, can also be carried out corresponding change and is located at the one or more dresses for being different from this implement scene
In setting.The module of above-mentioned implement scene can be merged into a module, can also be further split into multiple submodule.
Aforementioned present invention serial number is for illustration only, does not represent the superiority and inferiority of implement scene.
Disclosed above is only several specific implementation scenes of the invention, and still, the present invention is not limited to this, Ren Heben
What the technical staff in field can think variation should all fall into protection scope of the present invention.
Claims (14)
1. a kind of combined type automatic gauge proportioner characterized by comprising
Rotary conveying mechanism is configured to the fixed container for containing material and drives the container rotation;
Multiple ingredient sectors are arranged around the rotary conveying mechanism interval activity, are configured to store the object of default type respectively
Expect and outputting material is to the container;
Multiple Weighing mechanisms are arranged around the rotary conveying mechanism interval, are configured to turn to predeterminated position in the container
Shi Zidong weighs to the container.
2. combined type automatic gauge proportioner according to claim 1, which is characterized in that further include that homing guidance is carried
Mechanism is configured to carry the ingredient sector to the matched default station of the rotary conveying mechanism or by the proportioning machine
Structure is moved from the matched default station of the rotary conveying mechanism.
3. combined type automatic gauge proportioner according to claim 2, which is characterized in that further include automatic code spraying
Structure is configured to carry out coding to the container;
There is vacancy, for user's operation and the installation automatic code spraying between at least a pair of adjacent Weighing mechanism
Structure.
4. combined type automatic gauge proportioner according to claim 2 or 3, which is characterized in that the Rotatruder
Structure includes rotating drive mechanism, rotation drive machine, turntable and rotary base, and the turntable can be turned by the rotation drive machine
Be arranged on the rotary base dynamicly, the rotating drive mechanism by the rotation drive machine be sequentially connected the turntable with
The turntable is driven to rotate.
5. combined type automatic gauge proportioner according to claim 4, which is characterized in that the rotation drive machine packet
Driving gear and turntable bearing are included, the output end of the rotating drive mechanism, the turntable bearing is arranged in the driving gear
Including inner ring and outer ring, the inner ring is fixedly connected with the rotary base, and the outer ring is fixedly connected with the turntable, the outer ring
Periphery there is the gear ring that engages with the driving gear.
6. combined type automatic gauge proportioner according to claim 4, which is characterized in that the container includes material
Bag, hanging bag mechanism is provided on the turntable.
7. combined type automatic gauge proportioner according to claim 2 or 3, which is characterized in that the Weighing mechanism packet
Pallet, lifting assembly and weighing sensor are included, the pallet is fixed on the lifting assembly and can be in the lifting assembly
It moves up and down, can be held up automatically with the pallet described when the container reaches the corresponding Weighing mechanism upper end described under drive
Container, the weighing sensor are configured to weigh to the container when the pallet holds up the container.
8. combined type automatic gauge proportioner according to claim 7, which is characterized in that the Weighing mechanism further includes
Weighing pedestal and shield, the shield are arranged on the weighing pedestal, the lifting assembly and weighing sensor setting
In the shield.
9. combined type automatic gauge proportioner according to claim 2 or 3, which is characterized in that the ingredient sector packet
Storage bin, sub-material driving assembly, ingredient screw rod and discharge nozzle are included, the discharge nozzle is connected to the storage bin, the ingredient screw rod
It is arranged in the discharge nozzle;
The sub-material driving assembly is configured to that the ingredient screw rod is driven to rotate, and makes the material in the storage bin along the ingredient
Screw spiral exports after advancing from the discharge nozzle.
10. combined type automatic gauge proportioner according to claim 9, which is characterized in that the ingredient sector also wraps
Stirrer paddle and stirring driving machine structure are included, the stirrer paddle is arranged in the storage bin, the stirring driving machine structure configuration
To drive the stirrer paddle rotation.
11. combined type automatic gauge proportioner according to claim 9, which is characterized in that the ingredient sector also wraps
Feed bin retaining mechanism is included, is configured to lock the storage bin.
12. a kind of combined type automatic gauge feed proportioning system, which is characterized in that including group described in any one of claim 2-10
Box-like automatic gauge proportioner further includes integrated control unit, and the integrated control unit is configured to, and receives formula and basis
The formula information generates instruction;
The homing guidance carrying mechanism is additionally configured to, and is removed the ingredient sector unwanted in formula according to described instruction
It walks, then the ingredient sector needed for formula is transported to the default dose location around the rotary conveying mechanism;
The rotary conveying mechanism is additionally configured to, and successively rotates predetermined angle according to described instruction, moves the container successively
To with each matched predeterminated position of ingredient sector to receive material;
The ingredient sector is additionally configured to, and gives the container according to described instruction outputting material;
The Weighing mechanism is additionally configured to, and is weighed in real time to the container automatically, and the material wait be matched reaches preset quality
When claim the Weighing mechanism feedback signal to the integrated control unit, generate the integrated control unit described in instruction control
Ingredient sector stops ingredient.
13. a kind of combined type automatic gauge distribution, which is characterized in that counted automatically using the combined type described in claim 12
Feed proportioning system is measured, is performed the following operation:
Make integrated control unit receive formula and be generated according to the formula information to instruct;
Start homing guidance carrying mechanism according to described instruction ingredient sector unwanted in formula is moved, it then will be in formula
Required ingredient sector transports to the default dose location around rotary conveying mechanism;
The container for containing material is fixed on rotating mechanism device, rotates the rotary conveying mechanism according to described instruction pre-
If angle, it is moved to the container and first matched predeterminated position of ingredient sector, first ingredient of starting
Mechanism gives the container according to described instruction outputting material, and the Weighing mechanism described in blending process automatically carries out the container
Weighing in real time, the material wait be matched claim the Weighing mechanism feedback signal to the integrated control unit when reaching preset quality,
So that the integrated control unit is generated first ingredient sector of instruction control and stops ingredient;
Then so that the rotary conveying mechanism is rotated predetermined angle again according to described instruction, be moved to the container and second
A matched position of the ingredient sector, carries out the batch operation of the ingredient sector, so recycles, until needed for formula
All ingredient sectors complete ingredient.
14. combined type automatic gauge distribution according to claim 13, which is characterized in that described in completion ingredient
Container carries out coding label.
Priority Applications (2)
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CN201811577390.3A CN109433045A (en) | 2018-12-20 | 2018-12-20 | Combined type automatic gauge proportioner, system and method |
PCT/CN2019/121845 WO2020125374A1 (en) | 2018-12-20 | 2019-11-29 | Combined automatic metering batching device, system and method |
Applications Claiming Priority (1)
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CN201811577390.3A CN109433045A (en) | 2018-12-20 | 2018-12-20 | Combined type automatic gauge proportioner, system and method |
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CN109433045A true CN109433045A (en) | 2019-03-08 |
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CN201811577390.3A Pending CN109433045A (en) | 2018-12-20 | 2018-12-20 | Combined type automatic gauge proportioner, system and method |
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WO (1) | WO2020125374A1 (en) |
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Inventor after: Li Jianjun Inventor after: Li Dong Inventor after: Liao Yangwei Inventor after: Ma Pengtao Inventor after: Cao Qi Inventor after: Zuo Pan Inventor before: Li Dong Inventor before: Liao Yangwei Inventor before: Ma Pengtao Inventor before: Cao Qi Inventor before: Zuo Pan |