CN109424530A - A kind of air compressor machine fault remote processing method and system based on Internet of Things - Google Patents
A kind of air compressor machine fault remote processing method and system based on Internet of Things Download PDFInfo
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- CN109424530A CN109424530A CN201710715605.2A CN201710715605A CN109424530A CN 109424530 A CN109424530 A CN 109424530A CN 201710715605 A CN201710715605 A CN 201710715605A CN 109424530 A CN109424530 A CN 109424530A
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- air compressor
- compressor machine
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- internet
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B49/00—Control, e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00
- F04B49/06—Control using electricity
- F04B49/065—Control using electricity and making use of computers
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B49/00—Control, e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00
- F04B49/10—Other safety measures
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Computer Hardware Design (AREA)
- Control Of Positive-Displacement Pumps (AREA)
- Management, Administration, Business Operations System, And Electronic Commerce (AREA)
Abstract
The present invention relates to mechanical equipment after-sales service fields, and in particular to a kind of air compressor machine fault remote processing method and system based on Internet of Things mainly includes the following steps: A, air compressor machine by working condition feedback into server;B, server saves the data that air compressor machine is fed back, and compares with the default security value (s) in server;C, server comparing result then generates fault pre-alarming signal beyond default security value (s), and fault pre-alarming signal is the alarm code being pre-designed, and alarm code is for storing record;Alarm code switchs to the corresponding word alarm information of code by server later;D, server comparing result then issues word alarm information to the mobile terminal of binding beyond default security value (s), and server comparing result is not send word alarm information then normally;E, pass through online long-range debugging.Engineer formulates solution after line learns fault message code, remote guide or carries out after adequate preparation to going to scene to repair again.
Description
Technical field
The present invention relates to mechanical equipment after-sales service fields, and in particular to a kind of air compressor machine fault remote based on Internet of Things
Processing method and system.
Background technique
Currently, having staff to pinpoint nurse large-scale air compressor machine gas station arrangement, but it is difficult to reach by manually nurse
To the effect of real time monitoring, so in terms of the trouble saving still in place of Shortcomings, and air compressor machine break down after to life
It is very big to produce influence, air compressor machine failure means that production stops;Further, since air compressor machine user asks equipment degree of understanding deficiency etc.
Topic, after often equipment breaks down can not annunciator promptly and accurately the problem of, cause to handle the time long.
More advanced monitoring system existing in compressor industry at present can't accomplish compressor items major parameter
Be transferred to supplier and client in real time, and cannot the effective energy utilization rate to compressor apparatus carry out analysis and in time
The every related data for providing the utilization of resources carrys out ancillary works personnel and carries out the corresponding reducing energy consumption of equipment.
Remote Monitoring System of Air compressor can facilitate technical staff not need remotely monitor more pneumatics at the scene
The operating condition of machine.It can not solve to repair and do not catch up with because the reasons such as misoperation break down in the prior art, for a long time
The problem of shutdown will bring massive losses to user.Meanwhile the operating condition of air compressor machine can not be also recognized whenever and wherever possible,
Timely solution can not can be provided in failure problem.
Summary of the invention
In view of the foregoing drawbacks, it is an object of the invention to propose a kind of air compressor machine fault remote processing side based on Internet of Things
Method and a kind of air compressor machine fault remote processing system based on Internet of Things, the system can make caregiver monitor air compressor machine in real time
State, additionally it is possible to maintenance of equipment is assisted by way of remote assistance.
A kind of air compressor machine fault remote processing method based on Internet of Things, includes the following steps:
A, air compressor machine feeds back working condition into server;
B, server saves the data that air compressor machine is fed back, and compares with the default security value (s) in server;
C, server comparing result then generates fault pre-alarming signal beyond default security value (s), and fault pre-alarming signal is to be pre-designed
Alarm code, alarm code for store record;Alarm code switchs to the corresponding word alarm letter of code by server later
Breath;
D, server comparing result then issues mobile terminal of the word alarm information to binding, server beyond default security value (s)
Comparing result is not send word alarm information then normally;
E, it is debugged by online remote assistance;
F, the server platform judges whether air compressor machine keeps connecting, if the air compressor machine is online, enters step G;If institute
It is offline to state air compressor machine, then enters step H;
G, it checks the latest data of the air compressor machine feedback, and enters step I;
H, the data of historical record are checked, and enter step I;
I, activation map software calls the satellite positioning information in the data;Enable navigation feature, real-time navigation to the sky
The position of press.
Further, in step A, due to including by multiple air compressor machines, so air compressor machine is in feedback operation state in system
When to server, corresponding state can be fed back lower to corresponding number and be stored in server, feedback system is timing feedback.
Preferably, having preset the safe handling data of each component of air compressor machine in step B, in server in advance, air compressor machine is anti-
The data of feedback are all stored in server, and the operating state data and safe handling data timing of air compressor machine feedback carry out pair
Than so that whether the state for being previously obtained air compressor machine is normal.
Further, in step C, operating state data and the safe handling data timing of air compressor machine feedback are compared,
Comparing result exceeds default security value (s) and then generates fault pre-alarming signal, and fault pre-alarming signal corresponds to the alarm generation being pre-designed
Code, alarm code switchs to corresponding word alarm information by server later, and equipment is understood more intuitively convenient for staff
Fault message.
Preferably, the data of air compressor machine working condition and preset safe handling data are timing comparing in step D, and
And in most cases, range of the comparing result without departing from safe handling data;During the comparison process, the shape once air compressor machine works
After the data of state have exceeded safe handling data area, server then sends word alarm information, letter to the mobile terminal of binding
Ceasing content is faulty equipment number and fault message.
Preferably, in step H, since the incorrect caused failure of parameter setting, technical staff pass through terminal in air compressor machine
After inquiring such failure, after checking parameter, the parameter to be matched by on-line tuning can remotely solve failure;Furthermore long-range
Operation is also used to assist field personnel's controlling equipment.
Further, in step E, judge the air compressor machine whether the method for line are as follows: server platform timing is sent out
It send line to judge information, if the air compressor machine returns to feedback information, judges that the air compressor machine is online;Alternatively, the air compressor machine
Link information is regularly sent, the server platform receives the link information, then judges that the air compressor machine is online.
Further, in step F, the method for the data is updated are as follows: the server platform timing judges the pneumatics
Whether there is or not updates for the data of machine, if so, then recording the newest data;Alternatively, when the data of the air compressor machine update, from
Dynamic to send the data to the server platform, the server platform updates and records the newest data.
Preferably, when checking the data of historical record, may be selected to check the data in mobile phone reservoir in step G,
Or check data in server reservoir;
In step I, when activation map software, first judge whether the map software with navigation feature is installed in mobile client,
If no, downloading specified map software;If there are multiple map softwares, one of them is selected;
The operating parameter includes: host running frequency, host output revolving speed, host output electric current, host output voltage, frequency conversion
Busbar voltage, motor real output, current pressure, Current Temperatures, fan condition, blower output electric current, blower output electricity
Pressure, fan operation revolving speed, fan operation frequency or frequency converting temperature, user.
Preferably, including air compressor machine, server platform and mobile terminal;The air compressor machine is connect with the server, institute
It states and is connected between server platform and the mobile terminal;
The mobile terminal includes: mobile phone reservoir, monitoring software and map software;
The server platform includes Internet of Things module, database and server reservoir;
The air compressor machine and the server platform, there are also pass through wirelessly to connect between the server platform and the mobile terminal
It connects.
This system is to combine air compressor machine Internet of things system, online monitoring system and mobile terminal system, and comprehensive formed can
The fault pre-alarming operation data of air compressor machine is made in advance;Producer engineering staff can do teledata and check, obtain further according to data
Conclusion makes the breakdown judge that machine will occur, and notifies corresponding personnel to handle in the case where making solution, in machine
Device does not have schedule ahead when disorderly closedown to safeguard;Additionally it is possible to which remote assistance or remotely modifying parameter set to safeguard or repair
It is standby, achieve the effect that with prevention apparatus catastrophic failure and high-efficient maintenance.
Detailed description of the invention
Fig. 1 is the flow diagram of the step A to step E of one embodiment of the present of invention;
Fig. 2 is the flow diagram of the step F to step I of one embodiment of the present of invention.
Specific embodiment
To further illustrate the technical scheme of the present invention below with reference to the accompanying drawings and specific embodiments.
As shown in Figs. 1-2, a kind of air compressor machine fault remote processing method based on Internet of Things, includes the following steps:
A, air compressor machine feeds back working condition into server;
B, server saves the data that air compressor machine is fed back, and compares with the default security value (s) in server;
C, server comparing result then generates fault pre-alarming signal beyond default security value (s), and fault pre-alarming signal is to be pre-designed
Alarm code, alarm code for store record;Alarm code switchs to the corresponding word alarm letter of code by server later
Breath;
D, server comparing result then issues mobile terminal of the word alarm information to binding, server beyond default security value (s)
Comparing result is not send word alarm information then normally;
E, it is debugged by online remote assistance;
F, the server platform judges whether air compressor machine keeps connecting, if the air compressor machine is online, enters step G;If institute
It is offline to state air compressor machine, then enters step H;
G, it checks the latest data of the air compressor machine feedback, and enters step I;
H, the data of historical record are checked, and enter step I;
I, activation map software calls the satellite positioning information in the data;Enable navigation feature, real-time navigation to the sky
The position of press.
Sensor and Internet of Things module are installed to each component of compressor, each unit status of air compressor machine is enable to pass through object
Networking transport makes user and manufacturer that can be directly acquainted with the working condition of equipment by Internet of Things into server, and
Data comparison is carried out by server, whether the working condition of air compressor machine is monitored in normal condition, user is made
Used time is more with good grounds, can be safeguarded with safe to equipment, avoids catastrophic failure, saves the working time, improves work effect
Rate, and when needed, allow after-sales staff can by satellite positioning information promptly and accurately navigate to failure air compressor machine
Position provides corresponding after-sale service;Furthermore it can also safeguard or repair by remote assistance or remotely modifying parameter
Equipment achievees the effect that with prevention apparatus catastrophic failure.
Wherein, in step A, due to including by multiple air compressor machines, so air compressor machine is in feedback operation state to clothes in system
When business device, corresponding state can be fed back lower to corresponding number and be stored in server, feedback system is timing feedback.
The data of feedback are stored in air compressor machine, can recorde the working condition of air compressor machine, after the failure occurred, Huo Zheshe
When standby maintenance, by observing operating status record, it can be quickly found out fault point, or the component needed replacing;In addition, tieing up
During shield, it can conclude that whether equipment needs to be serviced by reference device operating status record.
Wherein, the safe handling data of each component of air compressor machine, air compressor machine feedback have been preset in step B, in server in advance
Data be all stored in server, air compressor machine feedback operating state data with use safely data timing compare,
To which whether the state for being previously obtained air compressor machine is normal.
By the preset value of default safe handling data, data, equipment have the function of fault self-checking, user as a comparison
What can more be trusted in use concentrates on being produced, and in this case, psychology of workers burden is small, also can be improved work
Make efficiency.
Further, in step C, operating state data and the safe handling data timing of air compressor machine feedback are compared,
Comparing result exceeds default security value (s) and then generates fault pre-alarming signal, and fault pre-alarming signal corresponds to the alarm generation being pre-designed
Code, alarm code switchs to corresponding word alarm information by server later, and equipment is understood more intuitively convenient for staff
Fault message.
User or equipment caregiver are reminded by way of sending warning message automatically, caregiver only needs equipment
Fault message informs manufacturer or related technical personnel;Caregiver can also not be used, uses the shifting of binding by related technical personnel
The nurse to equipment can be realized in dynamic terminal.
It is worth noting that, the data of air compressor machine working condition are that timing is right with preset safe handling data in step D
Than, and in most cases, range of the comparing result without departing from safe handling data;During the comparison process, once air compressor machine
After the data of working condition have exceeded safe handling data area, server then sends word alarm letter to the mobile terminal of binding
Breath, the information content are faulty equipment number and fault message.
By the fault message sent after feedback analysis, related personnel can get information about the fault message of equipment,
Solve the problems, such as that in this case, preparation is more abundant, thus more efficient so as to valid develop programs.
As the supplement to above-mentioned technology, in step H, due in air compressor machine parameter setting it is incorrect caused by failure, skill
After art personnel pass through terminal inquiry to such failure, after checking parameter, the parameter to be matched by on-line tuning can be solved remotely
Certainly failure;Furthermore remote operation is also used to assist field personnel's controlling equipment.
The long-range two kinds of functions of failure and remote assistance that solve can more directly operate equipment, to make Air Compressor Equipment
Professional technician can be directly acquainted with and handle related technical problem, improve efficiency, avoid the dry of layman
It disturbs, makes maintenance and repair aspect efficiency and quality more preferably.
In addition, in step E, judge the air compressor machine whether the method for line are as follows: the server platform regularly sends company
Line judges information, if the air compressor machine returns to feedback information, judges that the air compressor machine is online;Alternatively, the air compressor machine timing
Link information is sent, the server platform receives the link information, then judges that the air compressor machine is online.
One is the server platform query formulation, another kind is the active transmission link information of the air compressor machine, with this
Judge the air compressor machine whether line, it is convenient and quick.
In addition, updating the method for the data in step F are as follows: the server platform timing judges the air compressor machine
Whether there is or not updates for data, if so, then recording the newest data;Alternatively, when the data of the air compressor machine update, it is automatic to send out
Send the data to the server platform, the server platform updates and records the newest data.
When the air compressor machine can not connect, by enquiry of historical data, the analysis of system simultaneously finds the air compressor machine
Problem.
It is worth noting that, when checking the data of historical record, may be selected to check the institute in mobile phone reservoir in step G
Data are stated, or check the data in server reservoir;
In step I, when activation map software, first judge whether the map software with navigation feature is installed in mobile client,
If no, downloading specified map software;If there are multiple map softwares, one of them is selected;
The operating parameter includes: host running frequency, host output revolving speed, host output electric current, host output voltage, frequency conversion
Busbar voltage, motor real output, current pressure, Current Temperatures, fan condition, blower output electric current, blower output electricity
Pressure, fan operation revolving speed, fan operation frequency or frequency converting temperature, user.
The amount of storage of the server reservoir is big, and the processing speed of the server is fast, is stored up with the server
Storage is the best method of historical data;But when the server reservoir can not be connected, the mobile phone reservoir is inquired
Data and good alternative scheme;In the case where mobile terminal does not install map software, needs can be quickly downloaded
Map software solves the worry of user.
In addition, including air compressor machine, server platform and mobile terminal;The air compressor machine is connect with the server, described
It is connected between server platform and the mobile terminal;
The mobile terminal includes: mobile phone reservoir, monitoring software and map software;
The server platform includes Internet of Things module, database and server reservoir;
The air compressor machine and the server platform, there are also pass through wirelessly to connect between the server platform and the mobile terminal
It connects.
All data of air compressor machine described in overall monitor provide enough data foundations, overall monitor institute to after-sales staff
State the state of air compressor machine;Classification Management is carried out to all air compressor machines post sales, makes to monitor and manage highly efficient;This hair
Bright after-sales staff passes through mobile terminal through the above structure, monitors the operating status of air compressor machine in real time, and provide on this basis
Remote guide;It is necessary to when, the scene that after-sales staff can be made to reach air compressor machine in time is safeguarded;Enjoy client more high-quality
After-sale service.
The technical principle of the invention is described above in combination with a specific embodiment.These descriptions are intended merely to explain of the invention
Principle, and shall not be construed in any way as a limitation of the scope of protection of the invention.Based on the explanation herein, the technology of this field
Personnel can associate with other specific embodiments of the invention without creative labor, these modes are fallen within
Within protection scope of the present invention.
Claims (10)
1. a kind of air compressor machine fault remote processing method based on Internet of Things, characterized by the following steps:
A, air compressor machine feeds back working condition into server;
B, server saves the data that air compressor machine is fed back, and compares with the default security value (s) in server;
C, server comparing result then generates fault pre-alarming signal beyond default security value (s), and fault pre-alarming signal is to be pre-designed
Alarm code, alarm code for store record;Alarm code switchs to the corresponding word alarm letter of code by server later
Breath;
D, server comparing result then issues mobile terminal of the word alarm information to binding, server beyond default security value (s)
Comparing result is not send word alarm information then normally;
E, it is debugged by online remote assistance;
F, the server platform judges whether air compressor machine keeps connecting, if the air compressor machine is online, enters step G;If institute
It is offline to state air compressor machine, then enters step H;
G, it checks the latest data of the air compressor machine feedback, and enters step I;
H, the data of historical record are checked, and enter step I;
I, activation map software calls the satellite positioning information in the data;Enable navigation feature, real-time navigation to the sky
The position of press.
2. the air compressor machine fault remote processing method according to claim 1 based on Internet of Things, it is characterised in that: step A
In, due to include in system by multiple air compressor machines, can be by corresponding shape so air compressor machine is when feedback operation state is to server
State feedback is lower to corresponding number and is stored in server, and feedback system is timing feedback.
3. the air compressor machine fault remote processing method according to claim 1 based on Internet of Things, it is characterised in that: step B
In, the safe handling data of each component of air compressor machine are preset in server in advance, the data of air compressor machine feedback are all stored in clothes
It is engaged in device, operating state data and the safe handling data timing of air compressor machine feedback compare, to be previously obtained air compressor machine
State it is whether normal.
4. the air compressor machine fault remote processing method according to claim 1 based on Internet of Things, it is characterised in that: step C
In, the operating state data and safe handling data timing of air compressor machine feedback compare, and comparing result, which exceeds, presets safe number
Value then generates fault pre-alarming signal, and fault pre-alarming signal corresponds to the alarm code being pre-designed, and alarm code is by servicing later
Device switchs to corresponding word alarm information, and the fault message of equipment is understood more intuitively convenient for staff.
5. the air compressor machine fault remote processing method according to claim 1 based on Internet of Things, it is characterised in that: step D
In, the data of air compressor machine working condition and preset safe handling data are timing comparing, and in most cases, comparing result
Without departing from the range of safe handling data;During the comparison process, once the data of air compressor machine working condition have exceeded safe make
After data area, server then sends word alarm information to the mobile terminal of binding, and the information content is faulty equipment number
And fault message.
6. the air compressor machine fault remote processing method according to claim 1 based on Internet of Things, it is characterised in that: step H
In, since parameter setting incorrect caused failure is checked after technical staff passes through terminal inquiry to such failure in air compressor machine
After parameter, the parameter to be matched by on-line tuning can remotely solve failure;Furthermore remote operation is also used to assist live work
Make personnel's controlling equipment.
7. the air compressor machine fault remote processing method according to claim 1 based on Internet of Things, it is characterised in that: step E
In, judge the air compressor machine whether the method for line are as follows: the server platform regularly sends line and judges information, if the sky
Press returns to feedback information, then judges that the air compressor machine is online;Alternatively, the air compressor machine regularly sends link information, the clothes
Business device platform receives the link information, then judges that the air compressor machine is online.
8. the air compressor machine fault remote processing method according to claim 1 based on Internet of Things, it is characterised in that: step F
In, updating the method for the data are as follows: server platform timing judges the data of the air compressor machine, and whether there is or not updates, if so,
Then record the newest data;Alternatively, sending the data automatically to the clothes when data of the air compressor machine update
Business device platform, the server platform update and record the newest data.
9. the air compressor machine fault remote processing method according to claim 1 based on Internet of Things, it is characterised in that: step G
In, when checking the data of historical record, it may be selected to check the data in mobile phone reservoir, or check server reservoir
In the data;
In step I, when activation map software, first judge whether the map software with navigation feature is installed in mobile client,
If no, downloading specified map software;If there are multiple map softwares, one of them is selected;
The operating parameter includes: host running frequency, host output revolving speed, host output electric current, host output voltage, frequency conversion
Busbar voltage, motor real output, current pressure, Current Temperatures, fan condition, blower output electric current, blower output electricity
Pressure, fan operation revolving speed, fan operation frequency or frequency converting temperature, user.
10. the air compressor machine fault remote processing method described in any one of -9 based on Internet of Things is according to claim 1
System, it is characterised in that: including air compressor machine, server platform and mobile terminal;The air compressor machine is connect with the server, described
It is connected between server platform and the mobile terminal;
The mobile terminal includes: mobile phone reservoir, monitoring software and map software;
The server platform includes Internet of Things module, database and server reservoir;
The air compressor machine and the server platform, there are also pass through wirelessly to connect between the server platform and the mobile terminal
It connects.
Priority Applications (1)
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CN201710715605.2A CN109424530A (en) | 2017-08-20 | 2017-08-20 | A kind of air compressor machine fault remote processing method and system based on Internet of Things |
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CN201710715605.2A CN109424530A (en) | 2017-08-20 | 2017-08-20 | A kind of air compressor machine fault remote processing method and system based on Internet of Things |
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ID=65497619
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114442057A (en) * | 2022-01-25 | 2022-05-06 | 国家卫星海洋应用中心 | Microwave scatterometer load fault positioning method and system based on HY2 satellite |
-
2017
- 2017-08-20 CN CN201710715605.2A patent/CN109424530A/en not_active Withdrawn
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114442057A (en) * | 2022-01-25 | 2022-05-06 | 国家卫星海洋应用中心 | Microwave scatterometer load fault positioning method and system based on HY2 satellite |
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Application publication date: 20190305 |