CN109341554A - A kind of device and method measuring film thickness - Google Patents

A kind of device and method measuring film thickness Download PDF

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Publication number
CN109341554A
CN109341554A CN201811583928.1A CN201811583928A CN109341554A CN 109341554 A CN109341554 A CN 109341554A CN 201811583928 A CN201811583928 A CN 201811583928A CN 109341554 A CN109341554 A CN 109341554A
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linear beam
light
grating
film layer
dimension spectrum
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CN109341554B (en
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刘谆骅
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Shanghai IC R&D Center Co Ltd
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Shanghai Integrated Circuit Research and Development Center Co Ltd
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B11/00Measuring arrangements characterised by the use of optical techniques
    • G01B11/02Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness
    • G01B11/06Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness for measuring thickness ; e.g. of sheet material

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Length Measuring Devices By Optical Means (AREA)

Abstract

The invention discloses a kind of device and methods for measuring film thickness, the light beam that the light source issues forms linear beam by the beam shaping, the linear beam successively enters the film layer of crystal column surface by the fixed polarizer and the rotation polarizer, and reflection and refraction occur in the film layer of crystal column surface, linear beam enters the focus grating unit after film layer reflection, linear beam dispersion after reflection is two-dimension spectrum by the focus grating unit, the two-dimension spectrum enters described image sensor by the analyzer, obtain the two-dimension spectrum image about light intensity signal, the thicknesses of layers of crystal column surface corresponding position is obtained according to the light intensity signal on the two-dimension spectrum image.A kind of device and method for measuring film thickness, can measure the reflection signal of multiple points simultaneously, can improve the mechanical movement in measuring speed and measurement process in the present invention.

Description

A kind of device and method measuring film thickness
Technical field
The present invention relates to film layer detection fields, and in particular to a kind of device and method for measuring film thickness.
Background technique
The measurement of film thickness be it is essential in investigation of materials and IC manufacturing, especially in integrated circuit In manufacturing process, the coating of photoresist, the growth of film, the test of etching etc., it is necessary to after accurately measuring each process The film shape of silicon chip surface.It, usually need to be each in the direction x and y in order to detect the Painting effect of photoresist by taking 12 cun of silicon wafers as an example 25 points are measured, to embody distribution of the photoresist on full wafer silicon wafer.
Ellipsometric measurement method is most important Thin film parameter measurement technology.The technology is reflected by measuring through testee The intensity of the polarization state of light and phase change (i.e. ellipsometric parameter Ψ and Δ) afterwards, thickness and refractive index etc. to obtain sample are believed Breath.
Ellipsometric parameter Ψ and Δ are not the physical quantity directly measured, but need the real-time measurement in modulating polarization state The intensity I of reflected light, then ellipsometric parameter Ψ and Δ are obtained after Fourier transform by the intensity relationship that changes with time, it is final logical It crosses the quasi- the Fitting Calculation of modeling and goes out corresponding thickness and refractive index.Since mathematical operation can be completed offline, for equipment, warp Reflected intensity I under each wavelength of polarization state modulation is most directly to measure physical quantity.
The measurement method of mainstream is to carry out spot measurement using ellipsometer at present, is taken a long time when measurement point is more, and It is every to have surveyed a point and require mechanical movement, it is unfavorable for the control of precision.Therefore it is next disposable to need to find a kind of new method The reflection signal of multiple points is measured, while also to facilitate the collection and processing of data.
Summary of the invention
The object of the present invention is to provide a kind of device and methods for measuring film thickness, can measure the reflection letter of multiple points simultaneously Number, the mechanical movement in measuring speed and measurement process can be improved.
To achieve the goals above, the present invention adopts the following technical scheme: it is a kind of measure film thickness device, for measuring position In the thicknesses of layers of n tested point on crystal column surface straight line;Broad spectrum light source, beam shaping including emitting light beam Device, the fixed polarizer, the rotation polarizer, focus grating unit, analyzer and imaging sensor;
The light beam that the broad spectrum light source issues forms linear beam by the beam shaping, and the linear beam covers All tested points are covered, the linear beam successively enters the film of crystal column surface by the fixed polarizer and the rotation polarizer Layer, and reflected in the film layer of crystal column surface, linear beam enters the focus grating unit after film layer reflection, Linear beam dispersion after reflection is two-dimension spectrum by the focus grating unit, and dispersion direction and the linear beam institute Orthogonal in the direction of straight line, the two-dimension spectrum enters described image sensor by the analyzer, obtains believing about light intensity Number two-dimension spectrum image, the orthogonal both direction of the two-dimension spectrum image respectively corresponds the linear beam and is incident on wafer The wavelength of position and the position incident light in superficial film;Wafer is obtained according to the light intensity signal on the two-dimension spectrum image The film layer of surface corresponding position is thick, wherein n is the integer degree more than or equal to 1.
Further, the focus grating unit includes grating and Focused Optical system, and linear beam is reflected by film layer Enter the grating later, the linear beam dispersion after reflection is two-dimension spectrum by the grating, and the two-dimension spectrum is successively Enter described image sensor by the Focused Optical system and analyzer.
Further, the grating is one-dimensional grating, and the groove direction of the grating is along the y axis, the grating The groove period is along the x axis;The direction of straight line where the linear beam is Y direction.
Further, dispersion occurs on the one-dimensional grating for the linear beam, and dispersion direction is X-direction, shape At two-dimension spectrum;Wherein, the corresponding position for indicating linear beam and being incident on crystal column surface film layer of Y direction in two-dimension spectrum, two X-direction corresponds to the wavelength that the position corresponds to incident light in dimension spectrum.
Further, the grating is reflective balzed grating, and largest light intensity is+1 level or -1 level.
Further, the Focused Optical system is concave mirror or convex lens, for two-dimension spectrum to be converged to the figure As in sensor.
Further, the focus grating unit is the grating for being engraved in concave mirror surface.
Further, the incidence angle of the linear beam to crystal column surface film layer is 60-75 °.
A kind of method carrying out film thickness measuring provided by the invention, includes the following steps:
S01: n tested point being located in a straight line is set on the wafer surface, wherein n is whole more than or equal to 1 Number;
S02: opening light source, and the light beam that broad spectrum light source issues forms linear beam, the threadiness by beam shaping Light beam covers all tested points, and linear beam successively enters the film layer of crystal column surface by the fixed polarizer and the rotation polarizer, And reflection and refraction occur in the film layer of crystal column surface, linear beam enters focus grating unit after film layer reflection, And the linear beam dispersion after reflection is two-dimension spectrum by the focus grating unit, and linear beam covering is needed Measuring point, dispersion direction is orthogonal with the direction of the linear beam, and the two-dimension spectrum enters described image by the analyzer Sensor obtains the two-dimension spectrum image about light intensity signal;The orthogonal both direction of the two-dimension spectrum image respectively corresponds The linear beam is incident on the wavelength of position and the position incident light in crystal column surface film layer;
S03: Fourier transformation is made to the light intensity signal on each position in two-dimension spectrum image, and is fitted by modeling To the thicknesses of layers of n tested point
The invention has the benefit that crystal column surface is located in a straight line different measurement point and each survey in the present invention The respective spectral information of amount point is unfolded in 2 orthogonal directions, i.e., the signal light of Y-direction spreads out in grating surface generation X-direction It penetrates, to form two-dimentional light intensity spectrum in X/Y plane.The two dimension light intensity is composed finally by image recording sensor, according to each position Light intensity signal, the thicknesses of layers of different measurement points can be calculated, the present invention only needs one-shot measurement and mechanical movement Obtain the film thickness of multiple measurement points.
Detailed description of the invention
Attached drawing 1 is a kind of schematic device for measuring film thickness of the present invention.
In figure: 1 wafer, 2 light sources, 3 beam shapings, the 4 fixed polarizers, the 5 rotation polarizers, 6 gratings, 7 two-dimension spectrums, 8 Focused Optical systems, 9 analyzers, 10 imaging sensors.
Specific embodiment
To make the object, technical solutions and advantages of the present invention clearer, with reference to the accompanying drawing to specific reality of the invention The mode of applying is described in further detail.
As shown in Fig. 1, a kind of device measuring film thickness provided by the invention, for measuring the thickness of crystal column surface film layer Degree;Broad spectrum light source 2, beam shaping 3, the fixed polarizer 4, the rotation polarizer 5, focus grating list including emitting light beam Member, analyzer 9 and imaging sensor 10.The angle pencil of ray that light source 2 issues forms linear beam, Line of light by beam shaping 3 Shu Yici enters the film layer on 1 surface of wafer by the fixed polarizer 4 and the rotation polarizer 5, and sends out in the film layer of crystal column surface Raw reflection and refraction, linear beam enters focus grating unit after film layer reflection, after focus grating unit will reflect Linear beam dispersion be two-dimension spectrum 7, and the direction of straight line where dispersion direction and linear beam is orthogonal, two-dimension spectrum process Analyzer 9 enters imaging sensor 10, obtains the two-dimension spectrum image about light intensity signal, orthogonal two of two-dimension spectrum image Direction respectively corresponds the wavelength that the position that linear beam is incident in crystal column surface film layer corresponds to incident light with the position;According to two Light intensity signal on dimension spectrum picture obtains the thicknesses of layers of crystal column surface corresponding position.
The spectral region for the light beam that broad spectrum light source emits in the present invention at least covers 400nm-800nm, typically, such as xenon The gas lamps such as lamp.Broad spectrum light source refers to that light source covers wider spectral region.The light beam warp of broad spectrum light source transmitting Crossing beam shaping becomes linear beam, and the fixation polarizer in front of linear beam is arranged in and the rotation polarizer is visited for controlling Survey the polarization state of light.Crystal column surface tested point is located in a straight line in the present invention, and linear beam covers all tested points, and The incidence angle of light beam to crystal column surface film layer is 60-75 °.
Focus grating unit can include grating 6 and Focused Optical system 8 for separated in the present invention, as shown in Fig. 1, Grating directly can be engraved in concave mirror surface, while play the function of grating and Focused Optical system,
When including grating and Focused Optical system in the present invention, linear beam is after film layer reflection into grating 6, light Linear beam dispersion after reflection is two spectrum 7 by grid 6, and two-dimension spectrum successively passes through Focused Optical system and analyzer enters Imaging sensor.Grating is one-dimensional grating, and the groove direction of grating is Y direction, and the groove period of grating is along the x axis; The direction of linear beam corresponds to Y direction.Dispersion occurs on one-dimensional grating for linear beam, and dispersion direction is X-direction, shape At two-dimension spectrum;Wherein, Y direction corresponds to the position that linear beam is incident on crystal column surface film layer, two-dimentional light in two-dimension spectrum X-direction corresponds to the wavelength of the position incident light in spectrum.Referring specifically to attached drawing 1, the length of grating in the Y-axis direction must be big Length P between all tested points1-Pn, tested point P1-PnTransmitting light on line segment passes through after 6 diffraction of grating, in X-axis side The clear zone that upward dispersion ,+1 level or -1 level are formed is two-dimension spectrum 7, represents the light intensity point in tested point X/Y plane Cloth.Measurement point P1Reflected light after 6 diffraction of grating ,+1 level or -1 level after dispersion are the upper left corner of two-dimension spectrum 7 To the line segment in the upper right corner;Measurement point PnReflected light after 6 diffraction of grating ,+1 level or -1 level after dispersion are two-dimentional light Line segment of the lower left corner of spectrum 7 to the lower right corner.Therefore the intensity of each position of two-dimension spectrum 7 is I (x, y), the direction x corresponding wavelength λi, the direction y corresponds to measurement point Pj.Wherein, n indicates n tested point, and j indicates j-th of tested point, and n is whole more than or equal to 2 Number, j are the integer less than or equal to n.
Grating can be reflective balzed grating, in the present invention, and largest light intensity is+1 level or -1 level.Focus optics System is concave mirror or convex lens, for converging to two-dimension spectrum in imaging sensor.Imaging sensor is also two dimensional image Sensor, received two dimensional image spectrum is corresponding with the two-dimension spectrum after grating scattering, and the two-dimension spectrum needs The necessary wavelength information after grating scattering is showed completely, i.e. the pixel number of two dimensional image spectrum in the Y-axis direction is big In the number for being equal to crystal column surface tested point, pixel number in the X-axis direction is more than or equal to the spectral region of required measurement, required The spectral region of measurement refers to that data are fitted the difference of necessary maximum wavelength and minimum wavelength.
When raster unit burnt in the present invention is to be engraved in the grating on concave mirror surface, the specific requirement of grating is the same as described above It is almost the same, grating and Focused Optical system are only combined to the scattering and focusing for carrying out linear beam, do not done herein in detail It describes in detail bright.
A kind of method measuring film thickness provided by the invention, includes the following steps:
S01: n tested point being located in a straight line is set on the wafer surface;
S02: opening broad spectrum light source, and the light beam that light source issues forms linear beam, linear beam by beam shaping Successively enter the film layer of crystal column surface by the fixed polarizer and the rotation polarizer, and is reflected in the film layer of crystal column surface And refraction, linear beam enters focus grating unit after film layer reflection, and focus grating unit is by the line after reflection Shape light beam dispersion is two-dimension spectrum, and linear beam covers all tested points, and dispersion direction is orthogonal with the direction of linear beam, single Coloured light enters imaging sensor by analyzer, obtains the two-dimension spectrum image about light intensity signal;Wherein, the side of linear beam The direction of straight line to where referring to linear beam;The orthogonal both direction of two-dimension spectrum image respectively corresponds linear beam incidence The wavelength of position and the position incident light into crystal column surface film layer;
S03: Fourier transformation is made to the light intensity signal on each position in two-dimension spectrum image, and is fitted by modeling To the thicknesses of layers of n tested point.
The intensity I (x, y) of each position in two-dimension spectrum image, X-direction corresponding wavelength λi, Y-direction corresponds to measurement point Pj.Therefore the light intensity signal I and initial beam intensity I detected0Between relationship be I (x, y)=I0f[λi,Pj,ωt,n(λi),k (λi), d], wherein λiFor wavelength, PjFor j-th of measurement point, ω t indicates the modulation of polarization state, n (λi) be the wavelength under refraction Rate, k (λi) be the wavelength under extinction coefficient, d be the measurement point film thickness.Fourier transformation is done to it, ellipse inclined ginseng can be obtained Number Ψ and Δ, establish film layer structure model and dispersive model to tested wafer, utilize the polarization of each measurement point of the models fitting The intensity and phase change of state, i.e. ellipsometric parameter Ψ and Δ, can be obtained corresponding film thickness.
It is worth noting that measurement point and the respective spectral information of each measurement point different on straight line in the present invention It is unfolded in 2 orthogonal directions, i.e., in grating surface X-direction diffraction occurs for the signal light of Y-direction, and two are formed in X/Y plane Tie up spectrum.Simple switched X and Y coordinates axis, it should also fall within institute's protection scope of the present invention.
The above description is only a preferred embodiment of the present invention, and the embodiment is not intended to limit patent protection of the invention Range, thus it is all with the variation of equivalent structure made by specification and accompanying drawing content of the invention, it similarly should be included in this In the protection scope of invention appended claims.

Claims (9)

1. a kind of device for measuring film thickness, for measuring the thicknesses of layers for n tested point being located on crystal column surface straight line; It is characterised in that it includes the broad spectrum light source of transmitting light beam, beam shaping, the fixed polarizer, the rotation polarizer, focus grating Unit, analyzer and imaging sensor;
The light beam that the broad spectrum light source issues forms linear beam by the beam shaping, and the linear beam covers institute There is tested point, the linear beam successively enters the film layer of crystal column surface by the fixed polarizer and the rotation polarizer, and Reflection and refraction occur in the film layer of crystal column surface, linear beam enters the focus grating list after film layer reflection Member, the linear beam dispersion after reflection is two-dimension spectrum by the focus grating unit, and dispersion direction and the Line of light The direction of straight line is orthogonal where beam, and the monochromatic light enters described image sensor by the analyzer, obtains about light intensity The two-dimension spectrum image of signal, the orthogonal both direction of the two-dimension spectrum image respectively correspond the linear beam and are incident on crystalline substance The wavelength of position and the position incident light in circular surfaces film layer;Crystalline substance is obtained according to the light intensity signal on the two-dimension spectrum image The thicknesses of layers of circular surfaces corresponding position, wherein n is the integer more than or equal to 1.
2. a kind of device for measuring film thickness according to claim 1, which is characterized in that the focus grating unit includes light Grid and Focused Optical system, linear beam enter the grating after film layer reflection, and the grating is by the line after reflection Shape light beam dispersion is two-dimension spectrum, and the two-dimension spectrum successively enters described image by the Focused Optical system and analyzer Sensor.
3. a kind of device for measuring film thickness according to claim 2, which is characterized in that the grating is one-dimensional grating, and Along the y axis, the groove period of the grating is along the x axis in the groove direction of the grating;Straight line where the linear beam Direction be Y direction.
4. a kind of device for measuring film thickness according to claim 3, which is characterized in that the linear beam is described one-dimensional Dispersion occurs on grating, and dispersion direction is X-direction, forms two-dimension spectrum;Wherein, Y direction corresponds to line in two-dimension spectrum Shape light beam is incident on the position of crystal column surface film layer, and X-direction corresponds to the wavelength of the position incident light in two-dimension spectrum.
5. a kind of device for measuring film thickness according to claim 3, which is characterized in that the grating is reflective glares Grid, largest light intensity are+1 level or -1 level.
6. a kind of device for measuring film thickness according to claim 2, which is characterized in that the Focused Optical system is concave surface Mirror or convex lens.
7. a kind of device for measuring film thickness according to claim 1, which is characterized in that the focus grating unit is to be engraved in The grating on concave mirror surface.
8. a kind of device for measuring film thickness according to claim 1, which is characterized in that the linear beam to crystal column surface The incidence angle of film layer is 60-75 °.
9. a method of film thickness measuring is carried out using device described in claim 1, which comprises the steps of:
S01: n tested point being located in a straight line is set on the wafer surface, wherein n is the integer more than or equal to 1;
S02: opening broad spectrum light source, and the light beam that light source issues forms linear beam, the linear beam by beam shaping All tested points are covered, linear beam successively passes through the fixed polarizer and rotates the film layer that the polarizer enters crystal column surface, and Reflection and refraction occur in the film layer of crystal column surface, linear beam enters focus grating unit, and institute after film layer reflection It is two-dimension spectrum that focus grating unit, which is stated, by the linear beam dispersion after reflection, and linear beam covering is all to be measured Point, dispersion direction is orthogonal with the direction of the linear beam, and the monochromatic light enters described image sensing by the analyzer Device obtains the two-dimension spectrum image about light intensity signal;The orthogonal both direction of the two-dimension spectrum image respectively corresponds described Linear beam is incident on the wavelength of position and the position incident light in crystal column surface film layer;
S03: Fourier transformation is made to the light intensity signal on each position in two-dimension spectrum image, and obtains n by modeling fitting The thicknesses of layers of a tested point.
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CN112729133A (en) * 2020-12-18 2021-04-30 广东省大湾区集成电路与系统应用研究院 Method and device for measuring film thickness based on diffraction intensity of detection grating
CN112729133B (en) * 2020-12-18 2023-02-24 广东省大湾区集成电路与系统应用研究院 Method and device for measuring film thickness based on diffraction intensity of detection grating
CN113945157A (en) * 2021-10-15 2022-01-18 长鑫存储技术有限公司 Film thickness testing device
CN117268270A (en) * 2023-11-23 2023-12-22 中国航发北京航空材料研究院 Real-time monitoring device and method for continuous chemical vapor deposition interface layer thickness
CN117268270B (en) * 2023-11-23 2024-02-06 中国航发北京航空材料研究院 Real-time monitoring device and method for continuous chemical vapor deposition interface layer thickness

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