CN109281858A - A kind of automatic fan device for detecting performance - Google Patents
A kind of automatic fan device for detecting performance Download PDFInfo
- Publication number
- CN109281858A CN109281858A CN201811425776.2A CN201811425776A CN109281858A CN 109281858 A CN109281858 A CN 109281858A CN 201811425776 A CN201811425776 A CN 201811425776A CN 109281858 A CN109281858 A CN 109281858A
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- China
- Prior art keywords
- fan
- detection module
- index dial
- detecting performance
- driving
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- 238000001514 detection method Methods 0.000 claims abstract description 111
- 238000012360 testing method Methods 0.000 claims abstract description 50
- 238000002474 experimental method Methods 0.000 claims description 12
- 230000007246 mechanism Effects 0.000 claims description 12
- 238000009527 percussion Methods 0.000 claims description 3
- 230000000694 effects Effects 0.000 claims description 2
- 239000000523 sample Substances 0.000 claims description 2
- 239000007787 solid Substances 0.000 claims description 2
- 230000002950 deficient Effects 0.000 description 7
- 241000883990 Flabellum Species 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000012797 qualification Methods 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 241001269238 Data Species 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 238000009863 impact test Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000003908 quality control method Methods 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 238000011895 specific detection Methods 0.000 description 1
- 230000003319 supportive effect Effects 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D27/00—Control, e.g. regulation, of pumps, pumping installations or pumping systems specially adapted for elastic fluids
- F04D27/001—Testing thereof; Determination or simulation of flow characteristics; Stall or surge detection, e.g. condition monitoring
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Control Of Positive-Displacement Air Blowers (AREA)
Abstract
The present invention provides a kind of automatic fan device for detecting performance, wherein device includes, it include: numerical control device and rotatable index dial, the index dial is equipped at least one fixed fixture for being used for fan attachment, and multiple detection modules corresponding with the fixed fixture are arranged in the outside of the index dial.The numerical control device judges whether fan is qualified with correlation data matching degree for controlling each detection module and index dial, and according to the test data that each detection module detects.Detection efficiency and accuracy rate can be improved in detection device.
Description
Technical field
The present invention relates to a kind of automatic fan device for detecting performance.
Background technique
The fan of standard needs to survey by high pressure resistant test, power test, power consumption current test, low voltage starting test, revolving speed
Examination, noise test, the test of super frame and the test that falls off, each single item test all must can just be considered as qualified product including requiring.Test
Person must be skilled, and to spend the regular hour, could complete.A whole day repeats identical work, and tester inevitably can be blunt
Change, and generate erroneous judgement or fail to judge, quality control is caused to lack.
Summary of the invention
For background technique problem encountered, what the present invention created is designed to provide a kind of automatic fan performance detection
Device can greatly increase working efficiency.
The present invention provides a kind of automatic fan device for detecting performance, comprising: numerical control device and rotatable index dial, it is described
Index dial is equipped at least one fixed fixture for being used for fan attachment, and the outside of the index dial is at least arranged following at least one
A detection module is corresponding with the fixed fixture:
First detection module, for obtaining the revolving speed of fan, the test data of power, electric current;
Second detection module, for obtaining the high pressure resistant test data of fan;
Third detection module, for obtaining the low voltage starting of fan and the test data of super frame;
4th detection module, the X-axis for obtaining fan rotates and the noise test data of Y-axis rotation;
5th detection module, for obtaining fall off test data and the percussion device of fan;
6th detection module, for obtaining the power of fan, the test data of electric current again;
The numerical control device is for controlling above-mentioned each detection module and index dial, and the test detected according to each detection module
Data judge whether fan is qualified with correlation data matching degree.
Optionally, further include three cameras, be respectively placed in first detection module, third detection module, the 5th detection mould
Block;The camera for being placed in the first detection module is used to detect the revolving speed of fan, is placed in the camera shooting of the third detection module
Whether loose head is placed in retaining ring of the probe of the 5th detection module for detecting fan for detecting the super frame data of fan
It is dynamic.
It optionally, further include three groups of power supply units being connect with numerical control device, wherein one group of power supply unit and first
Detection module connection, another group of power supply unit are connect with third detection module, third group power supply unit and the 4th detection mould
Block, the 5th detection module and the connection of the 6th detection module.
Optionally, the 5th detection module includes multiple striking experiments hammer and drives the of the multiple striking experiment hammer
One driving mechanism, first driving mechanism drive the multiple striking experiment hammer to hit the fan in different directions.
Optionally, the 4th detection module includes the oscillograph for audio analysis.
Optionally, the index dial further includes the second driving device for driving the fan to rotate along 360 ° of X-axis, and
The third driving device for driving the fan to rotate along 360 ° of Y-axis.
Optionally, the third driving device includes at least two telescopic rods;One end of the telescopic rod and the fixation
Jig is fixed on a bottom plate by activity axis connection, the other end by rotation axis;The telescopic rod can pass through the flexible length of difference
Degree controls the fixed fixture rotation.
Optionally, the index dial further includes supporting mechanism and the shaft that may make the fixed fixture rotation, the branch
Support mechanism and the telescopic rod are separately positioned on the opposite side of the bottom plate.
Optionally, the index dial is driven by fourth drive device, when first detection module to the 6th detection module is examined
At the end of survey, numerical control device controls the index dial and rotates a station, so that the corresponding six detection moulds of the fan on index dial
Any of block is to carry out the detection of next station.
It optionally, further include mechanical arm and the fan conveyer close to the mechanical arm and index dial setting, the wind
It fans transport device side and is equipped with the 4th camera, the fan conveyer that the numerical control device is shot according to the 4th camera
On fan identification fan model, and each first detection module is configured to the 6th detection module according to the model of fan.
Compared with prior art, the invention has the following advantages:
High pressure resistant test that the present invention needs fan, power test, power consumption current test, low voltage starting test, revolving speed are surveyed
Examination, noise test, the test of super frame and the test that falls off integrate, the record of each single item testing standard and numerical control device Plays pair
Than substantially shortening runing time it can be learnt that whether product is qualified, improves efficiency and accuracy rate is high.
Detailed description of the invention
Fig. 1 is the schematic diagram of automatic fan device for detecting performance of the present invention.
Fig. 2 is the schematic diagram of each device in fixed fixture bottom of the present invention.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, those skilled in the art's every other implementation obtained without creative efforts
Example, shall fall within the protection scope of the present invention.
As shown in Figures 1 and 2, automatic fan device for detecting performance provided by the invention includes: numerical control device and can be rotated
Index dial 23, set on the index dial 23 there are six the fixed fixture 10 for being used for fan attachment 16, each fixed fixture 10 is right
A detection module is answered, i.e. the device includes six detection modules, detects the different detection datas of fan 16 respectively.Described device
It further include 4, three groups of mechanical arm 7, fan conveyer power supply units.Wherein fan can be put on the fan conveyer 4
16, fan 16 to be tested is transported to described device, it is described solid that the fan 16 to be tested can be placed on any one by mechanical arm
Determine on jig 10, or fan 16 is removed from fixed fixture 10 described in any one;And it is six that three groups of power supply units, which are then,
Detection module provides electric energy, and configures different parameters according to six detection modules.The corresponding detection device further includes display
Device 1, host 2, variable-frequency power sources 5.
The rotation of the index dial 23 is controlled by numerical control device, and the every rotation of index dial 23 is primary, and fixed fixture 10 is just
A station is converted, and the replacement of corresponding detection module is primary, one circle of the rotation of index dial 23, the same fixed fixture 10
It is respectively corresponded once with six detection modules.Six detection modules include:
Numerical control device and rotatable index dial 23, the index dial 23 are equipped at least one for fan attachment 16
Fixed fixture 10, at least one following detection module is at least arranged in the outside of the index dial 23 and the fixed fixture 10 is right
It answers:
First detection module, for obtaining the revolving speed of fan 16, the test data of power, electric current;
Second detection module, for obtaining the high pressure resistant test data of fan 16;
Third detection module 13, for obtaining the low voltage starting of fan 16 and the test data of super frame;
4th detection module 15, the X-axis for obtaining fan 16 rotates and the noise test data of Y-axis rotation;
5th detection module, for obtaining fall off test data and the percussion device of fan 16;
6th detection module, for obtaining the power of fan 16, the test data of electric current again;
The numerical control device is for controlling above-mentioned each detection module and index dial 23, and the survey detected according to each detection module
It tries data and judges whether fan 16 is qualified with correlation data matching degree.
Described device further includes three cameras, is respectively placed in first detection module, third detection module the 13, the 5th detects
Module.Optionally, it is placed in the revolving speed that the first camera 11 (can be directly as first detection module) is used to detect fan 16, it is described
First camera 11 can acquire the rotation of fan 16 and block luminous point number to calculate revolving speed;The second camera 14 is to judge fan
The height of 16 frame and leaf is to judge whether leaf exceeds frame;The third camera is (not shown) to hit front and back for reading frame, leaf
Whether position or concentric degree are changed to judge whether retaining ring is firmly engaged with axle center.
The detection device further include connect with numerical control device three groups of power supply units (be located at index dial below, can not
See), three groups of power supply units (not shown).Wherein one group of power supply unit is connect with first detection module, and another group of power supply supplies
Device is answered to connect with third detection module 13, third group power supply unit and the 4th detection module 15, the 5th detection module and the 6th
Detection module connection.Three groups of power supply units testing product model can configure different power parameters as needed, specifically by institute
State numerical control device control and unified configuration.
6th detection module includes that multiple striking experiment hammers (it is not shown to be located at indexing pan bottom, such as tests with conventional
Experiment is beaten) and driving the multiple striking experiment hammer the first driving mechanism (not shown, such as motor etc.), first driving
Mechanism drives the multiple striking experiment hammer to hit the fan 16 in different directions.Purpose is that cooperation third camera reads frame
Leaf hits whether front and back changes position or concentric degree to judge whether retaining ring is firmly engaged with axle center.The first driving device
It is controlled by the numerical control device, drives the striking experiment hammer to hit flabellum, to realize impact test.Third camera (is located at
Index pan bottom) acquisition fan 16 flabellum position at retaining ring and axis image, image procossing is passed through by the numerical control device
Realize whether both detections position changes or by artificial judgment.
4th detection module 15 includes the oscillograph for audio analysis, and the oscillograph is according to 16 turns of fan of acquisition
The noise that dynamic phonetic analysis fan 16 rotates.
The second driving device that the index dial 23 is also used to that the fan 16 is driven to rotate along 360 ° of X-axis, and including using
In the third driving device for driving the fan 16 to rotate along 360 ° of Y-axis.As shown in Fig. 2, the third driving device includes two
A telescopic rod 19;One end of the telescopic rod 19 is connect with the fixed fixture 10 by movable axis 21, and the other end passes through rotation
Axis is fixed on a bottom plate 18;The telescopic rod 19 can control the fixed fixture 10 by different collapsing lengths and rotate.
The bottom plate 18 plays a supportive role, and is additionally provided with servo motor 20 below, 20 controlling fan 16 of servo motor is just
Often rotation.Fixation position of two telescopic rods 19 on bottom plate 18 is identical, different in the fixation position of fixed fixture 10.Described point
Scale 23 further includes the supporting mechanism 22 set on bottom side, and may make the shaft 17 of the rotation of fixed fixture 10, described
Shaft 17 is through the fixed fixture 10 and vertical with the supporting mechanism 22.The supporting mechanism 22 divides with the telescopic rod 19
The opposite side of the bottom plate 18 is not set.
X-axis and Y-axis refer to the trunnion axis and central axis of fan 16.Control the length of two telescopic rods 19, thus it is possible to vary wind
Fan 16 inclined angles.Servo motor 20 can control 10 turns of fixed fixture or not turn.It is exactly 360 degree of X-axis variations if turn, if
Do not turn to be exactly that Y-axis can 360 degree of variations.
The index dial 23 drives (such as motor, servo motor) by fourth drive device, when first detection module to the
At the end of six detection modules detect, numerical control device controls the index dial 23 and rotates a station, so that on index dial 23
Fan 16 corresponds to any of six detection modules to carry out the detection of next station.Due to the detection speed of each detection module
Be not much different, thus it is cracking detected, to save detection time.
As shown in Figure 1, the detection device further includes mechanical arm 7 and is arranged close to the mechanical arm 7 with index dial 23
Fan conveyer 4.The two sides of mechanical arm 7 are equipped with non-defective unit case 9 and defective product box 6, and numerical control module controls machine according to testing result
Non-defective unit fan 16, defective products fan 16 are individually positioned in non-defective unit case 9 and defective product box 6 by tool arm 7.16 transport device of fan
Side is equipped with the 4th camera 8, the wind on fan conveyer 4 that the numerical control device is shot according to the 4th camera 8
The model of 16 identification fan 16 of fan, and each first detection module is configured to the 6th detection module according to the model of fan 16.
16 image of fan of 4th camera 8 acquisition is displayed for, and operator can pass through 16 image recognition of fan
Product type simultaneously confirms product type, and the numerical control module configures each detection module automatically according to product type.
Specific detection process is as follows:
Numerical control device first according to the product image of the 4th camera 8 shooting for being placed on the left side of fan conveyer 4, according to
Visual determination product specification, to correct manually if mistake, if subsequent product is consistent, it is not necessary to change again, and according to preset
Configuration parameter selectes the voltage of each power supply unit.
Fan 16 to be measured is sequentially moved to first fixed fixture 10 on index dial 23 by numerical control device control mechanical arm 7
On, the corresponding first detection module 11 of the fixed fixture 10, and startup power supply power supply unit powers on.After powering on, power supply is supplied
Answer that fan 16 can be consumed power by device and consumption current data return to numerical control device, numerical control device is according to the consumption power of passback
And consumption current data and the correlation data of storage compare and judge, to judge whether fan 16 is qualified.Meanwhile the first camera meeting
16 revolving speed of fan is read, data back is the no qualification of fan 16 with judgement to numerical control device.For example, having red below fan 16
Bright spot, the first camera 11 can be according to feux rouges frequency of occurrence, to judge 16 revolving speed of fan.In the lower section in the about middle position of fan 16,
If a red LED (light-emitting diode), when fan 16 covers LED, camera has bright spot without bright spot, camera according to
16 external form of fan can determine whether 16 the piece number of fan, in a clock, read the number of bright spot appearance, divided by the piece number of fan 16, just
Obtain the revolving speed per minute of fan 16.
Said fans 16 can be gone to the second detection module 13 by index dial 23.High pressure resistant tester, passes through high pressure after positioning
P-wire 12 connects fan, can test fan 16.If unqualified have short-circuit signal prompt, no prompt is just qualified.It is resistance to
Voltage tester is to generate a DC high pressure, generally in DC500V-DC2000V, then, surveys it and flows through electric current, a period of time is (general
It is -10 seconds 0.2 second) if flowing through electric current less than setting value is qualified product, it is unqualified if being more than to be considered as electric leakage;
Said fans 16 can be gone to third detection module (being located at 14 position of label in Fig. 1) by index dial 23.Startup power supply
After power supply unit powers on, power supply unit fan 16 can be consumed power according to setting low pressure and consumption current data returns to number
Device is controlled, to judge whether qualification.Second camera can read the super frame data of fan 16, data back to numerical control device, with
Judge whether fan 16 is qualified;And frame and 16 height of fan are compared to carry out super frame test, data back is to numerical control device, judgement
Whether fan 16 is qualified.Variation when second camera 14 can be rotated according to fan 16, obtains flabellum at a distance from camera,
It is compared at a distance from 16 frame of fan again.It is qualified product if frame is closer;If fan 16 is closer, mean that fan 16 surpasses
Frame is rejected product out.
Said fans 16 can be gone to the 4th detection module 15 by index dial 23.Fixed fixture 10 can turn along the X-axis choosing of fan
360 degree, while noise test is carried out using oscillograph.Index dial 23 can be by 16 three-sixth turn of said fans.Fixed fixture 10 can edge
Y-axis selects three-sixth turn, while carrying out noise test using oscillograph.Noise data are transferred to numerical control device by oscillograph, judge wind
Whether fan 16 is qualified.
Said fans 16 can be gone to the 5th detection module (being located at 3 position of label in Fig. 1) by index dial 23.It can be by the bottom of frame
Striking experiment hammer 3 is stretched out in portion, answers back to fan 16 with several directions, then with camera judge fan 16 and frame whether still to balance,
With judge fan 16 whether fixation.
Said fans 16 can be gone to the 6th detection module (being located at 10 position of label in Fig. 1) and repeat and start by index dial 23
Power supply unit powers on.After powering on, fan 16 can be consumed power and consumption current data passback by power supply unit
To numerical control device, numerical control device is compared according to the consumption power and consumption current data and the correlation data of storage of passback to be judged,
To judge whether fan 16 is qualified.And compared with first detection module first time measured value, the two is same or similar then qualified, instead
It is unqualified.
Product is placed non-defective unit case 9 by handling equipment after the above qualification, otherwise straightens specified defective products according to poor prognostic cause
Case 6.
Fan test is integrated in a test device, and obtains test parameter automatically using each detection module by the present invention
It completes automaticdata to compare, judges whether fan is qualified, detection accuracy is high, and efficiency is 2 to 3 times of manual testing;Simultaneously
Test station can be saved, working space is saved.
The above embodiments are merely illustrative of the technical solutions of the present invention, rather than its limitations;Although with reference to the foregoing embodiments
Invention is explained in detail, those skilled in the art should understand that: it still can be to aforementioned each implementation
Technical solution documented by example is modified or equivalent replacement of some of the technical features;And these modification or
Replacement, the spirit and scope for technical solution of various embodiments of the present invention that it does not separate the essence of the corresponding technical solution.
Claims (10)
1. a kind of automatic fan device for detecting performance characterized by comprising numerical control device and rotatable index dial, it is described
Index dial is equipped at least one fixed fixture for being used for fan attachment, and the outside of the index dial is at least arranged following at least one
A detection module is corresponding with the fixed fixture:
First detection module, for obtaining the revolving speed of fan, the test data of power, electric current;
Second detection module, for obtaining the high pressure resistant test data of fan;
Third detection module, for obtaining the low voltage starting of fan and the test data of super frame;
4th detection module, the X-axis for obtaining fan rotates and the noise test data of Y-axis rotation;
5th detection module, for obtaining fall off test data and the percussion device of fan;
6th detection module, for obtaining the power of fan, the test data of electric current again;
The numerical control device is for controlling above-mentioned each detection module and index dial, and the test data detected according to each detection module
Judge whether fan is qualified with correlation data matching degree.
2. automatic fan device for detecting performance as described in claim 1, it is characterised in that: further include three cameras, respectively
It is placed in first detection module, third detection module, the 5th detection module;The camera of the first detection module is placed in for examining
The revolving speed for surveying fan, the camera for being placed in the third detection module are used to detect the super frame data of fan, are placed in the described 5th
The probe of detection module is for detecting whether the retaining ring of fan loosens.
3. automatic fan device for detecting performance as described in claim 1, it is characterised in that: further include being connect with numerical control device
Three groups of power supply units, wherein one group of power supply unit is connect with first detection module, another group of power supply unit and third are examined
Module connection is surveyed, third group power supply unit is connect with the 4th detection module, the 5th detection module and the 6th detection module.
4. automatic fan device for detecting performance as described in claim 1, it is characterised in that: the 5th detection module includes more
A striking experiment hammer and the first driving mechanism for driving the multiple striking experiment hammer, the first driving mechanism driving are described more
A striking experiment hammer hits the fan in different directions.
5. automatic fan device for detecting performance as described in claim 1, it is characterised in that: the 4th detection module includes using
In the oscillograph of audio analysis.
6. automatic fan device for detecting performance as described in claim 1, it is characterised in that: the index dial further includes for driving
The second driving device that the fan is rotated along 360 ° of X-axis is moved, and drives the fan along 360 ° of the Y-axis third rotated driving dresses
It sets.
7. automatic fan device for detecting performance as claimed in claim 6, it is characterised in that: the third driving device includes extremely
Few two telescopic rods;By activity axis connection, the other end is solid by rotation axis for one end of the telescopic rod and the fixed fixture
It is scheduled on a bottom plate;The telescopic rod can control the fixed fixture by different collapsing lengths and rotate.
8. automatic fan device for detecting performance as claimed in claim 7, it is characterised in that: the index dial further includes support machine
Structure and the shaft that may make the fixed fixture rotation, the supporting mechanism and the telescopic rod are separately positioned on the bottom plate
Opposite side.
9. automatic fan device for detecting performance as described in claim 1, it is characterised in that: the index dial is filled by the 4th driving
Driving is set, at the end of first detection module is detected to the 6th detection module, numerical control device controls the index dial rotation one
A station, so that the fan on index dial corresponds to any of six detection modules to carry out the detection of next station.
10. automatic fan device for detecting performance as described in claim 1, it is characterised in that: further include mechanical arm and close institute
The fan conveyer of mechanical arm and index dial setting is stated, fan transport device side is equipped with the 4th camera, the number
The fan on fan conveyer that control device is shot according to the 4th camera identifies the model of fan, and according to fan
Model configures each first detection module to the 6th detection module.
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CN201811425776.2A CN109281858A (en) | 2018-11-27 | 2018-11-27 | A kind of automatic fan device for detecting performance |
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CN201811425776.2A CN109281858A (en) | 2018-11-27 | 2018-11-27 | A kind of automatic fan device for detecting performance |
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CN1467382A (en) * | 2002-07-08 | 2004-01-14 | 蒋亮健 | Equipment for regulating electric fan quantitative identifying oscillating angle |
CN1701166A (en) * | 2003-09-11 | 2005-11-23 | 新履带牵引车三菱有限公司 | Fan rotational frequency control method |
CN101208856A (en) * | 2004-04-30 | 2008-06-25 | 美蓓亚株式会社 | Self calibrating fan |
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