CN109279129B - Automatic detection equipment and method for label information of standing bag - Google Patents

Automatic detection equipment and method for label information of standing bag Download PDF

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Publication number
CN109279129B
CN109279129B CN201811253992.3A CN201811253992A CN109279129B CN 109279129 B CN109279129 B CN 109279129B CN 201811253992 A CN201811253992 A CN 201811253992A CN 109279129 B CN109279129 B CN 109279129B
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China
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label
bag
information
detection
industrial
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CN201811253992.3A
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CN109279129A (en
Inventor
杨成斌
王亮
郭晓英
刘文军
罗成鑫
刘思川
谭鸿波
葛均友
杨琴
沈力
彭元均
王强
李鸿剑
叶海军
蒲志勇
周平
黄科
刘杰
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Jiangxi Kelun Medicine Industry Co ltd
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Sichuan Kelun Pharmaceutical Co Ltd
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Priority to CN201811253992.3A priority Critical patent/CN109279129B/en
Publication of CN109279129A publication Critical patent/CN109279129A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65CLABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
    • B65C9/00Details of labelling machines or apparatus
    • B65C9/46Applying date marks, code marks, or the like, to the label during labelling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65CLABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
    • B65C9/00Details of labelling machines or apparatus
    • B65C9/26Devices for applying labels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65CLABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
    • B65C9/00Details of labelling machines or apparatus
    • B65C9/40Controls; Safety devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65CLABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
    • B65C9/00Details of labelling machines or apparatus
    • B65C9/40Controls; Safety devices
    • B65C2009/402Controls; Safety devices for detecting properties or defects of labels
    • B65C2009/407Controls; Safety devices for detecting properties or defects of labels after labelling

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  • Labeling Devices (AREA)

Abstract

The invention discloses automatic detection equipment and method for label information of a standing bag, which can realize the automation of label information detection of the standing bag by distinguishing qualified products from unqualified products through a removing device after the label printing information and label printing of a labeling machine and label detection of heat transfer stamping information are detected, fill up the blank of domestic medicine label detection, especially large transfusion standing bag label information detection equipment, reduce the labor intensity of personnel, and simultaneously improve the detection quality and detection precision in a similar way to that of manual spot check while greatly improving the efficiency.

Description

Automatic detection equipment and method for label information of standing bag
Technical Field
The invention relates to the technical field of automatic detection of large infusion label information, in particular to equipment capable of automatically detecting standing bag label information. In addition, the invention also relates to a method for automatically detecting label information of the standing bag, in particular to label information detection in the soft plastic package large transfusion pharmacy industry.
Background
Infusion is the most widely used and important treatment means in clinical practice, and the safety of the infusion has a very close relationship with the packaging form and the material. The novel upright polypropylene infusion bag (called as upright bag for short) which is a novel infusion package which is developed by Sichuan Korea pharmaceutical industry Co-Ltd and has independent intellectual property rights and can be used for fully-closed infusion, avoids secondary pollution generated in the infusion process and meets special use conditions such as air drop and the like. The industrialization of the product combining the advantages of the traditional 4 kinds of infusion packages strongly promotes the soft plasticizing process of the infusion packages. The market share of large transfusion is continuously expanded due to the unique advantages of the product which can be sold on the market, and the product becomes the most main transfusion packaging form in clinic. The labels of large transfusion medicines are important information carriers for distinguishing medicine names, production dates, production batches, expiration dates and using methods, have very important significance for medicine identification and medicine use guidance of medical staff, and meanwhile, the label information is also required by medicine supervision regulations, so that the integrity and the accuracy of the medicine label information are mandatory.
In order to ensure the integrity and the accuracy of label information, the detection of label information of the current bag-erecting product is totally dependent on manual work, and personnel need to use the fuzzy detection of eyes and random spot check product detection after the bag-erecting label is pasted, so that the detection of each bottle one by one cannot be realized. The manual detection mode has high eye strength, and the risk of medication caused by missing of products with incomplete label information into the market if the products cannot be detected in each bottle is also caused by drug quality accidents such as product recall and the like caused by the incomplete label information for pharmaceutical enterprises.
Chinese patent application "CCD tag detector", application number: 201721216060.2 shows that the patent has no reference to detecting information on a label; chinese patent application "a tag detector", application number: 201510633827.0 shows that the patent is also silent about detecting information on a label; chinese patent application "automatic label detection machine", application number: the data disclosed in CN201720632203.1 shows that the patent has no any relation to the detection of bar codes (radio frequency tags) on detection tags, and to tag text information and character information; meanwhile, other patents related to label detection are inquired, and detection related to label text information and character information is avoided, and detection related to medicine labels in the pharmaceutical industry, particularly detection related to labels of medicines capable of being packaged in vertical bags is avoided.
Disclosure of Invention
The invention aims to provide automatic detection equipment and method for label information of an erectable bag, which can realize detection of label text (printing) information and heat transfer stamping character information before labeling of the erectable bag, detection of label integrity after labeling of the erectable bag, detection of gradient of the label relative to the erectable bag and automatic rejection of an erectable bag product with unqualified labels, and realize the above aims by the following technical scheme:
the utility model provides a can stand bag tag information automated inspection equipment, includes industrial control computer, the outside industrial control computer is equipped with industrial control computer case, industrial control computer case side is equipped with the computer radiator, and its outside is equipped with industrial control computer case linking bridge, be equipped with display, input keyboard and mouse on the industrial control computer case linking bridge, industrial control computer case top is equipped with audible and visual alarm, industrial control computer case linking bridge one side is equipped with can stand bag labeller, is equipped with first mount and second mount between the two, first mount top is equipped with first industrial camera, first industrial camera below is equipped with the light-proof cover, the light-proof cover with first mount links to each other, the light-proof cover embeds there is the pulse ring light source, be equipped with the second industrial camera on the second mount extension connecting piece, the second industrial camera below is equipped with the fan-shaped light source, fan-shaped light source side is equipped with the board, can stand bag labeller top is equipped with audible and visual alarm, but be equipped with the label labeller top, be equipped with on the conveyer, but stand bag labeller top is equipped with the label on the conveyer, but be equipped with the high-speed switch on the conveyer body, can stand bag length is equipped with the high-speed sensor, can be set up to the high-speed sensor is equipped with on the cylinder bag on the side of the conveyer, can stand bag, can be set up at high-speed sensor, can be set up with the high-speed sensor bag on the conveyer bag, can be set up with the high-speed sensor.
The further scheme is as follows:
a PLC electric control system and an electromagnetic valve are arranged in the machine case of the bag erecting labeling machine.
The further scheme is as follows:
the color code detection switch controls the pause position and time of the bag-erecting label through the PLC electric control system and transmits signals to the industrial control computer.
The further scheme is as follows:
the photoelectric detection switch controls the time for capturing pictures by the industrial camera after the bag can be erected and the label is attached through the PLC electric control system.
The invention provides another scheme of a detection method of automatic detection equipment for label information of standing bags, which comprises the following steps:
A. the method for detecting the label information of the standing bag comprises the following steps:
the labeling machine needs to spray-print or thermally transfer-print part of the information of the medicine onto the label, the position of a color code detection switch is used for controlling the pause time and the position of the label loaded with corresponding information through a PLC (programmable logic controller) electric control system, at the moment, an industrial camera is used for capturing the whole picture of the label, the integrity and the accuracy of the printed information are confirmed by the information printed by a printing factory through the comparison of the picture and standard information, the spray-print or thermally transfer-print information of the labeling machine is detected through a detection method of a character recognition algorithm, and the detection of the label is finished in a relatively stable state and is a precondition for realizing the detection of the standing bag label;
B. the detection method of the integrity and the inclination of the label comprises the following steps:
the label which carries medicine information and is detected is stuck to the bag-erecting medicine through the labeling machine, the label is operated to the position of the photoelectric detection switch through the conveying machine body, the photoelectric detection switch transmits signals to the industrial computer through the PLC electric control system after detecting the label, and the industrial computer controls the industrial camera to detect the bag-erecting bag body and the label. The detection method comprises the following steps: the method comprises the steps that firstly, the integrity of the whole label is identified by industrial computer algorithm software, if the label is intact, the label is continuously detected, firstly, the position of a combined cover of the erectable bag and the relative position of the erectable bag where the label is located are identified by the algorithm software, the height distance and the left-right distance of the label relative to the combined cover of the erectable bag are calculated by the algorithm software, and then the inclination of the label relative to the erectable bag is judged by comparing the standard value set on the interface of a display; the method is a key method for detecting the labeling quality of the bag-in-one label;
C. the reject method of unqualified information labels comprises the following steps:
the detection failure of any station of the station for detecting the label of the standing bag and the station for detecting the gradient of the label only needs to occur, the pneumatic electromagnetic valve is controlled by the PLC electric control system after the counter counts, the high-speed cylinder is triggered to act after the defective label product runs to the position of the high-speed cylinder, and removing the product with the unqualified labels stuck to the vertical bags from the qualified product conveying line, and screening the qualified products and the unqualified products.
The invention has the beneficial effects that:
according to the automatic detection equipment and the automatic detection method for the label information of the standing bags, provided by the invention, after the labels of label printing information and labeling machine spray printing and thermal transfer stamping information are detected, the qualified products and the unqualified products are distinguished by the removing device, so that the automation of the detection of the label information of the standing bags can be realized, the blank of domestic medicine label detection, especially large transfusion standing bag label information detection equipment is filled, the labor intensity of personnel is reduced, and meanwhile, the detection equipment is used for detecting the label information of the standing bags and the pasting position of each bag, so that the efficiency is greatly improved, and meanwhile, the detection quality and the detection precision are improved in a similar manner to that of manual spot detection.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following description will briefly explain the practical drawings required in the embodiments or the prior art description, and it is obvious that the drawings in the following description are only some embodiments of the present embodiments, and other drawings can be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic view of another angular configuration of the present invention;
figure 3 is a plan view of the invention.
The industrial control computer 1, the industrial computer case 2, the computer radiator 3, the erectable bag 4, the mouse 5, the input keyboard 6, the display 7, the conveyor body 8, the first fixing frame 9, the first industrial camera 10, the light shielding cover 11, the second fixing frame 12, the light shielding plate 13, the second industrial camera 14, the fan-shaped light source 15, the photoelectric detection switch 33, the acousto-optic warning device 55, the counter 77, the high-speed air cylinder 78, the high-speed electromagnetic valve 79, the erectable bag labeling machine 88, the detection switch 101 and the PLC electric control system 200.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the technical solutions of the present invention will be described in detail below. It will be apparent that the described embodiments are only some, but not all, embodiments of the invention. All other embodiments, based on the examples herein, which are within the scope of the invention as defined by the claims, will be within the scope of the invention as defined by the claims.
As shown in fig. 1-3, an automatic detection device for label information of standing bags comprises an industrial control computer 1, wherein an industrial control computer case 2 is arranged outside the industrial control computer 1, a computer radiator 3 is arranged on the side surface of the industrial control computer case 2, an industrial control computer case connecting bracket is arranged outside the industrial control computer case, a display 7, an input keyboard 6 and a mouse 5 are arranged on the industrial control computer case connecting bracket, an acousto-optic warning device 55 is arranged above the industrial control computer case 2, a standing bag labeling machine 88 is arranged on one side of the industrial control computer case connecting bracket, a first fixing frame 9 and a second fixing frame 12 are arranged between the two fixing frames, a first industrial camera 10 is arranged above the first fixing frame 9, a light shielding cover 11 is arranged below the first industrial camera 10, the light shielding cover 11 is connected with the first fixing frame 9, the light-shielding cover 11 is internally provided with a pulse ring light source, the extension connecting piece of the second fixing frame 12 is provided with a second industrial camera 14, the lower part of the second industrial camera 14 is provided with a fan-shaped light source 15, the side surface of the fan-shaped light source 15 is provided with a light-shielding plate 13, the upper part of the erectable bag labeling machine 88 is provided with a conveying machine body 8, the conveying machine body 8 spans over the table top of the erectable bag labeling machine 88, the conveying machine body 8 is provided with a label fixing frame, the label fixing frame is provided with a color code detection switch 101, the conveying machine body 8 is also provided with a photoelectric detection switch 33, a counter 77, a high-speed cylinder 78 and a high-speed electromagnetic valve 79, the conveying belt of the conveying machine body 8 is provided with an erectable bag 4, the counter 77 and the photoelectric detection switch 33 are provided with a distance which is larger than one time the length of the erectable bag 4, the high-speed cylinder 78 is arranged on the bag-erecting side of the conveying machine body 8, the high-speed cylinder 78 arranged on the conveyor body 8 is provided with a notch which is twice the length of the erectable bag on the opposite guardrail. A PLC electric control system 200 and an electromagnetic valve are arranged in the case of the bag erecting labeling machine 88. The color code detection switch 101 controls the pause position and time of the bag-erecting label through the PLC electric control system 200 and transmits signals to the industrial control computer 1. The photoelectric detection switch 33 controls the time for the industrial camera to capture the picture after the bag can be erected and the label can be attached through the PLC electric control system 200.
The invention provides another scheme of a detection method of automatic detection equipment for label information of standing bags, which comprises the following steps:
A. the method for detecting the label information of the standing bag comprises the following steps:
the labeling machine needs to spray-print or heat-transfer part information (the effective period, the production lot number and the production time) of the medicines onto the labels, the position of the color code detection switch is used for controlling the pause time and the position of the labels carrying the corresponding information through the PLC electronic control system 200, at the moment, the industrial camera is used for capturing the whole picture of the labels, the integrity and the accuracy of the printing information are confirmed through the comparison of the picture and the standard information by the information printed by the printing factory, and the information of the spray-printing or heat-transfer printing (the effective period, the production lot number and the production time) of the labeling machine is detected through a detection method of a character recognition algorithm (OCR). The detection of the tag is accomplished in a relatively stable state as a precondition for the implementation of a bag-ready tag detection.
B. The detection method of the integrity and the inclination of the label comprises the following steps:
the label which has carried medicine information and is detected is stuck to the erectable bag medicine through the labeling machine, the label is operated to the position of the photoelectric detection switch through the conveying machine body, the photoelectric detection switch transmits signals to the industrial control computer 1 through the PLC electric control system 200 after detecting the label, and the industrial control computer 1 controls the industrial camera to detect the erectable bag body and the label. The detection method comprises the following steps: the industrial control computer 1 carries out identification on the integrity of the whole label (only identifies the integrity of the label and does not detect information carried by the label any more), if the label is intact, the detection is continued, firstly, the position (head) of the combined cover of the erectable bag and the relative position of the erectable bag where the label is positioned are identified through the algorithm software, the height distance and the left-right distance of the label relative to the combined cover of the erectable bag are calculated through the algorithm software, and then the inclination of the label relative to the erectable bag is judged by comparing the standard value set by the display interface. This is a key method for detecting labeling quality of the bag-in-can label.
C. The reject method of unqualified information labels comprises the following steps:
if any station of the label detection station and the label gradient detection station is unqualified, the counter 77 counts and then controls the pneumatic electromagnetic valve to trigger the high-speed air cylinder 78 to act after the defective label product runs to the position of the high-speed air cylinder 78 through the PLC electric control system 200, and the unqualified label-stuck bag-standing product is removed from the qualified product conveying line. This is a necessary method for achieving screening of non-defective products and defective products.
Specifically, as shown in fig. 1-3, the erectable bag 4 enters the labeling area of the erectable bag labeling machine 88 along with the conveyor belt on the conveyor body 8 in the direction of arrow 22. The detection switch 101 of the label labeling machine capable of standing bags detects the label capable of standing bags 4, the detection switch 101 of the label labeling machine capable of standing bags 88 transmits signals to the PLC electric control system 200, the PLC electric control system 200 controls the label with printed information to move to a heat transfer station (impression: batch number, production date and valid period), when the label with the information printed by heat transfer moves to a next station to a label leveling station, when the label with the information printed by heat transfer is detected by the color code detection switch, the signals are transmitted to the industrial control computer 1, the industrial control computer 1 controls the fan-shaped light source 15 and the second industrial camera 14 to trigger synchronously, and the label capable of standing bags is detected. For the printing information of the label, the image processor and the software algorithm of the industrial control computer 1 calculate the consistency of the information in the template and the detected label information in an image comparison mode, and the information such as the batch number, the production date, the validity period and the like of the label heat transfer impression is detected by adopting the detection method of the character recognition algorithm (OCR) of the industrial computer 1. The industrial control computer 1 detects and calculates the printing information and the heat transfer imprinting information of the erectable bag label, and transmits the detection result to the PLC electric control system 200. Thus, detection of label printing information and heat transfer embossed batch number, production date and validity period information is completed.
The detected erectable bag label is attached to the bag body of the erectable bag 4 by means of an erectable bag labeling machine 88. The erectable bag 4 with the attached label continues to move to the position of the photoelectric detection switch 33 along the arrow 22 direction through the conveying machine body 8, the photoelectric detection switch 33 transmits detection signals to the industrial control computer 1, the industrial control computer 1 controls the first industrial camera 10 and the pulse ring light source to trigger shooting, the algorithm software of the industrial control computer 1 firstly identifies the integrity of the whole label of the label on the bag body of the erectable bag 4 (only identifies the integrity of the label, does not detect the information of label printing and heat transfer embossing any more), and if the label is intact, the label continues to be detected; the well detected label identifies the position (head) of the combined cover of the erectable bag and the relative position of the bag body of the erectable bag 4 where the label is located through algorithm software, the height distance and the left-right distance of the label of the erectable bag relative to the combined cover of the erectable bag are calculated through algorithm software of the industrial control computer 1, the detected distance information is compared with a standard distance value set in an interface of the display 7, and whether the inclination of the label relative to the erectable bag is qualified is judged. Thus, the detection of the integrity and inclination of the label is completed.
If any one of the detection results of the label printing information and the heat transfer (lot number, production date, validity period) information and the detection of the label integrity and inclination is not qualified, the industrial control computer 1 transmits the detection result to the PLC electronic control system 200, and after counting by the counter 77, the PLC electronic control system 200 controls the high-speed solenoid valve 79 and the high-speed cylinder 78 to reject the standing bag stuck with the unqualified label information out of the conveyor body 8. Finally, the rejection of unqualified label information and the product with unqualified labels stuck can be completed.
The foregoing is merely illustrative of the present invention, and the present invention is not limited thereto, and any person skilled in the art will readily recognize that variations or substitutions are within the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims. In addition, the specific features described in the above embodiments may be combined in any suitable manner, and in order to avoid unnecessary repetition, various possible combinations are not described further. Moreover, any combination of the various embodiments of the invention can be made without departing from the spirit of the invention, which should also be considered as disclosed herein.

Claims (2)

1. The utility model provides a can stand bag tag information automated inspection equipment, its characterized in that includes industrial control computer, the outside industrial control computer is equipped with industrial control computer case, industrial control computer case side is equipped with the computer radiator, and its outside is equipped with industrial control computer case linking bridge, be placed display, input keyboard and mouse on the industrial control computer case linking bridge, industrial control computer case top is equipped with audible and visual alarm, industrial control computer case linking bridge one side is equipped with can stand bag labeller, is equipped with first mount and second mount between the two, first mount top is equipped with first industrial camera, first industrial camera below is equipped with the light-proof cover, the light-proof cover with first mount links to each other, the light-proof cover embeds has pulse ring light source, the device comprises a first fixing frame extending connecting piece, a first industrial camera, a fan-shaped light source, a light-shielding plate, a conveying machine body, a label fixing frame, a color code detection switch, a photoelectric detection switch, a counter, a high-speed cylinder and a high-speed electromagnetic valve, wherein the first industrial camera is arranged on the first fixing frame extending connecting piece;
a PLC electric control system and an electromagnetic valve are arranged in the machine case of the bag erecting labeling machine;
the color code detection switch controls the pause position and time of the bag-erecting label through the PLC electric control system and transmits signals to the industrial control computer;
the photoelectric detection switch controls the time for capturing pictures by the industrial camera after the bag can be erected and the label is attached through the PLC electric control system.
2. The detection method of the automatic detection device for standing pouch label information according to claim 1, comprising the steps of:
A. the method for detecting the label information of the standing bag comprises the following steps:
the labeling machine needs to spray-print or thermally transfer-print part of the information of the medicine onto the label, the position of a color code detection switch is used for controlling the pause time and the position of the label loaded with corresponding information through a PLC (programmable logic controller) electric control system, at the moment, an industrial camera is used for capturing the whole picture of the label, the integrity and the accuracy of the printed information are confirmed by the information printed by a printing factory through the comparison of the picture and standard information, the spray-print or thermally transfer-print information of the labeling machine is detected through a detection method of a character recognition algorithm, and the detection of the label is finished in a relatively stable state and is a precondition for realizing the detection of the standing bag label;
B. the detection method of the integrity and the inclination of the label comprises the following steps:
the label which has carried medicine information and is detected is stuck to the bag-erecting medicine through the labeling machine, the label is operated to the position of the photoelectric detection switch through the conveying machine body, the photoelectric detection switch transmits signals to the industrial computer through the PLC electric control system after detecting, and the industrial computer controls the industrial camera to detect the bag-erecting bag body and the label, and the detection method is as follows: the method comprises the steps that firstly, the integrity of the whole label is identified by industrial computer algorithm software, if the label is intact, the label is continuously detected, firstly, the position of a combined cover of the erectable bag and the relative position of the erectable bag where the label is located are identified by the algorithm software, the height distance and the left-right distance of the label relative to the combined cover of the erectable bag are calculated by the algorithm software, and then the inclination of the label relative to the erectable bag is judged by comparing the standard value set on the interface of a display; the method is a key method for detecting the labeling quality of the bag-in-one label;
C. the reject method of unqualified information labels comprises the following steps:
the detection failure of any station of the station for detecting the label of the standing bag and the station for detecting the gradient of the label only needs to occur, the pneumatic electromagnetic valve is controlled by the PLC electric control system after the counter counts, the high-speed cylinder is triggered to act after the defective label product runs to the position of the high-speed cylinder, and removing the product with the unqualified labels stuck to the vertical bags from the qualified product conveying line, and screening the qualified products and the unqualified products.
CN201811253992.3A 2018-10-25 2018-10-25 Automatic detection equipment and method for label information of standing bag Active CN109279129B (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2021051044A (en) * 2019-09-26 2021-04-01 株式会社イシダ Inspection device and label pasting device
CN111908412B (en) * 2020-07-21 2022-12-02 广州佳帆计算机有限公司 Bottled product production method
CN114506533B (en) * 2022-04-19 2022-07-19 苏州可川电子科技股份有限公司 Simple labeling precision detection method

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