CN108974416B - Clean and efficient production line for sauce - Google Patents
Clean and efficient production line for sauce Download PDFInfo
- Publication number
- CN108974416B CN108974416B CN201811007112.4A CN201811007112A CN108974416B CN 108974416 B CN108974416 B CN 108974416B CN 201811007112 A CN201811007112 A CN 201811007112A CN 108974416 B CN108974416 B CN 108974416B
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- Prior art keywords
- bag
- frying
- sauce
- packaging
- stir
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B9/00—Enclosing successive articles, or quantities of material, e.g. liquids or semiliquids, in flat, folded, or tubular webs of flexible sheet material; Subdividing filled flexible tubes to form packages
- B65B9/02—Enclosing successive articles, or quantities of material between opposed webs
- B65B9/04—Enclosing successive articles, or quantities of material between opposed webs one or both webs being formed with pockets for the reception of the articles, or of the quantities of material
- B65B9/042—Enclosing successive articles, or quantities of material between opposed webs one or both webs being formed with pockets for the reception of the articles, or of the quantities of material for fluent material
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L5/00—Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
- A23L5/10—General methods of cooking foods, e.g. by roasting or frying
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/12—Feeding flexible bags or carton blanks in flat or collapsed state; Feeding flat bags connected to form a series or chain
- B65B43/14—Feeding individual bags or carton blanks from piles or magazines
- B65B43/16—Feeding individual bags or carton blanks from piles or magazines by grippers
- B65B43/18—Feeding individual bags or carton blanks from piles or magazines by grippers by suction-operated grippers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/26—Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks
- B65B43/30—Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks by grippers engaging opposed walls, e.g. suction-operated
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B63/00—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged
- B65B63/08—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged for heating or cooling articles or materials to facilitate packaging
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B2220/00—Specific aspects of the packaging operation
- B65B2220/16—Packaging contents into primary and secondary packaging
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/80—Food processing, e.g. use of renewable energies or variable speed drives in handling, conveying or stacking
Abstract
The invention provides a clean and efficient production line of sauce, which is mainly used for solving the technical problems of oil smoke pollution, uncontrollable operators, low automation and intelligent degree of production control and the like in a production workshop in the prior art.
Description
Technical Field
The invention relates to a production line in the field of food processing, in particular to a production processing device and a production line for sauce.
Background
The production of sauce relates to the preparation, stir-frying, the packing process of former auxiliary material, in the stir-fry process, because the charging sequence and the stir-fry time of each former auxiliary material are different, need frequently open the pot cover reinforced, it is very inconvenient to add, and the oil smoke distributes in whole processing vehicle, cause the greasy dirt pollution of production processing environment, to the packing of sauce, generally there are inner packing and two-layer packing of extranal packing, among the prior art, inner packing and extranal packing are accomplished by two independent equipments, after accomplishing the inner packing, the manual work is neatly discharged the inner packing on the conveyer line of extranal packing, accomplish the extranal packing by extranal packing equipment, this kind of production mode is inefficiency on the one hand, personnel's disinfection and periodic inspection work just have to be had to be strengthened in the workshop on the other hand, bring the potential safety hazard for food production. In addition, the control of each equipment in the production line in the prior art is controlled by manual operation, and the intelligent degree is low.
Disclosure of Invention
The invention aims to overcome the technical defects of the prior art, and provides a stir-frying process for realizing automatic feeding, sealing and no fume scattering, a packaging process for realizing the integral full-automatic completion of inner packaging and outer packaging on one device, and the device on the whole production line is controlled to operate by an industrial personal computer, wherein the industrial personal computer is arranged in a machine room, and an operator realizes the control and operation of the device in a production workshop in the machine room, so that the occurrence of unclean and unhygienic events caused by the operator in the production environment is reduced.
The specific technical scheme is as follows: clean, the high-efficient production line of sauce material, the production line includes in proper order: the device of the frying process comprises: the automatic stir-frying electric frying pan is arranged above the electronic scale, and is respectively connected with the automatic stir-frying electric frying pan through a pipeline, the batching tanks are arranged on the bracket, the electronic scale is arranged below the batching tanks, the quantity of the electronic scale and the batching tanks is the same as the types of raw and auxiliary materials used for producing sauce materials, an air pump connected with the automatic stir-frying electric frying pan is used for extracting air in the automatic stir-frying electric frying pan, so that the automatic stir-frying electric frying pan and the batching tanks form a negative pressure environment, a smoke discharging device connected with the automatic stir-frying electric frying pan is arranged, electromagnetic valves are arranged on connecting pipelines of the automatic stir-frying electric frying pan, the batching tanks and the smoke discharging device, and a first industrial personal computer connected with the electronic scale, the electromagnetic valves, the air pump start-stop switch, the automatic stir-frying electric frying pan and a timing device is used for realizing unmanned and automatic control of raw and auxiliary material adding quantity, feeding sequence, stir-frying temperature and stir-frying time. The cooling procedure comprises a cooling tank, the cooling tank is connected with an automatic stir-frying electric frying pan through a pipeline, an electromagnetic valve is arranged on the pipeline, the cooling tank is connected with an air pump, and the air pump has the function of enabling a negative pressure atmosphere to be formed between the cooling tank and the automatic stir-frying electric frying pan. The packaging procedure consists of an inner packaging device, an outer packaging device and a second industrial control unit, wherein the inner packaging device sequentially comprises the following components from top to bottom: the device comprises a storage tank, a discharge pipe arranged below the storage tank, a flow meter and an electromagnetic valve arranged on the discharge pipe, a roller and a supporting roller respectively arranged on the left side and the right side of the discharge pipe, a wrapping roller arranged above a discharge hole of the discharge pipe and used for wrapping an inner packaging plastic film, an edge sealing roller arranged above a discharge hole of the discharge pipe and used for heat-sealing openings on two sides of the inner packaging, a first heat sealing mechanism arranged below the wrapping roller and used for heat-sealing the bottom of the inner packaging, and a shearing mechanism arranged below the first heat sealing mechanism and used for shearing an inner packaging bag filled with sauce; the outer packing device is positioned below a shearing mechanism of the inner packing device and consists of an outer packing bag feeding station, an outer packing bag opening station and an outer packing bag sealing station, wherein the three stations are arranged on the annular frame, and the outer packing bag sealing station is positioned right below the shearing mechanism; the second industrial personal computer is connected with a flowmeter and an electromagnetic valve on the discharging pipe, a start-stop control device of the edge sealing roller, a drive control device of the first heat sealing mechanism, a drive control device of the shearing mechanism and a control device of three stations on the outer packing device, and is used for realizing the automatic production of the whole packing procedure.
Further, the outer packaging bag feeding station of the outer packaging device comprises the following devices: the outer packing bag grabbing manipulator is arranged on the annular frame and aligned with the outer packing bag supplying device, and the bag clamping mechanism is arranged on the periphery of the annular frame and rotates along the annular frame. Wherein, preferably, the outer packaging bag supply device comprises: a baffle plate vertically arranged for preventing the packaging bag from scattering outwards; the supporting plate is arranged in the baffle and used for placing the outer packing belt; the ejector rod is arranged below the supporting plate and used for jacking the supporting plate; and the cylinder is connected with the ejector rod and used for driving the ejector rod to move up and down. Preferably, the packaging bag grabbing manipulator comprises: the device comprises a mechanical arm, a grabbing plate arranged at the top end of the mechanical arm, and a plurality of vacuum chucks arranged on the grabbing plate at equal intervals. Preferably, the bag clamping mechanism comprises: the rotary table dividing mechanism is connected with the rotary table dividing mechanism through a rotary shaft, the rotary beams are arranged on the outer edge of the rotary table dividing mechanism, and a plurality of groups of clamps are arranged on the rotary beams at equal intervals and are used for clamping two end parts of the top of the outer packing bag.
Further, the overwrap bag opening station includes: and the packaging bag opening manipulator is arranged on the annular rack and is used for opening the opening of the outer packaging bag. Preferably, the structure of the packaging bag opening manipulator includes: the manipulator, set up the splint at the arm tip, equidistant a plurality of vacuum chuck that sets up on splint.
Further, the overwrap bag sealing station includes: the heat sealing manipulator is arranged on the annular frame and is used for heat sealing the bag opening of the outer packaging bag. Preferably, the structure of the heat sealing manipulator includes: the mechanical arm and the sealing pliers are arranged at the end part of the mechanical arm.
Further, the first industrial personal computer and the second industrial personal computer are arranged in a machine room and isolated from a production workshop.
The invention has the technical effects that 1. The stir-frying pan is directly communicated with the batching tank, the feeding quantity and the feeding sequence are directly controlled by the first industrial personal computer, the whole environment is completely closed, and the raw materials and the auxiliary materials are adsorbed into the stir-frying pan by utilizing the acting force of vacuum negative pressure, so that the automation and the accurate control of batching and feeding are realized. 2. The top of the frying pan is connected with the smoke discharging device, after the original auxiliary materials are fed, the electromagnetic valve of the smoke discharging pipeline is opened, and the oil smoke is discharged out of the production workshop through the smoke discharging device, so that the oil smoke pollution to the production workshop can be avoided. 3. The inner packaging and the outer packaging equipment are integrated on the same equipment, so that the length of a production line and the packaging beat time are shortened, the production efficiency is improved, and the number of operators is reduced. 4. The production control of each process is completed by the industrial personal computer, so that the automation and intelligent operation of sauce production and preparation are realized, the industrial personal computer is placed in a machine room, the number of people entering a production workshop is reduced, and the safety and the cleanness of the production environment are improved.
Drawings
Fig. 1 is a schematic structural view of a safe and efficient production line of sauce in an embodiment, and the following structure is not illustrated in the figure: 1-2 parts of Italian electronic scale, 4-23 parts of vacuum chuck, 4-5 parts of rotary table indexing mechanism, 4-12 parts of supporting plate, 4-13 parts of ejector rod and 4-14 parts of cylinder;
FIG. 2 is a schematic view of the structure of a fully installed mounting bucket;
fig. 3 is a schematic structural view of the packaging process equipment after the frame is hidden, and the following structure is not illustrated in the figure: 4-23 parts of vacuum chuck, 4-5 parts of rotary table indexing mechanism, 4-12 parts of supporting plate, 4-13 parts of ejector rod and 4-14 parts of cylinder;
FIG. 4 is a schematic view of the outer bag supply apparatus;
FIG. 5 illustrates the connection between a gear motor, an annular frame, a rotating beam, and a turntable indexing mechanism;
figure 6 illustrates the position of the vacuum chuck in the position of distribution on the grab plate.
In the figure, 1-1 part of an automatic stir-frying electric frying pan, 1-2 part of an electronic scale, 1-3 part of a proportioning tank, 1-4 part of an air pump, 1-5 part of an electromagnetic valve, 1-6 part of a bracket, 2-1 part of a cooling tank, 3-1 part of a storage tank, 3-2 part of a discharging pipe, 3-3 part of a rolling roller, 3-4 part of a sealing roller, 3-5 part of a first heat sealing mechanism, 3-6 part of a shearing mechanism, 3-8 part of a supporting roller, 4 part of an outer packaging bag feeding station, 4-1 part of an outer packaging bag supplying device, 4-2 part of an outer packaging bag grabbing mechanical arm, 4-3 part of a bag clamping mechanism, 4-4 part of a reducing motor, 4-5 part of a rotary table indexing mechanism, 4-11 part of a baffle, 4-12 part of a supporting plate, 4-13 part of a top rod, 4-14 part of an air cylinder, 4-21 part of a mechanical arm, 4-22 part of a grabbing plate, 4-23 part of a vacuum chuck, 4-31 part of a rotary beam, 4-32 part of a clamp, 5-1 part of an opening mechanical arm, 5-11 part of a clamping plate, 6-1 part of a ring clamp, 7 part of a ring-shaped clamp and 7 part of a sealing machine,
Detailed Description
Embodiments of the present invention will be described below with reference to the accompanying drawings.
As shown in fig. 1 to 6, a clean and efficient production line of sauce, the processing steps of the production line include: the equipment and structure of each process comprises the following steps:
the device for the stir-frying procedure comprises: the automatic stir-frying electric frying pan 1-1 is arranged above the electronic scale 1-2 and is respectively connected with the automatic stir-frying electric frying pan 1-1 through a pipeline, the quantity of the electronic scale and the batching tank is the same as the types of raw and auxiliary materials used for producing sauce, the air pump 1-4 connected with the automatic stir-frying electric frying pan 1-1 is used for extracting air in the automatic stir-frying electric frying pan, so that the automatic stir-frying electric frying pan and the batching tank form a negative pressure environment, and the smoke discharging device connected with the automatic stir-frying electric frying pan is arranged on connecting pipelines of the automatic stir-frying electric frying pan, each batching tank and the smoke discharging device, and the electromagnetic valve 1-5, the electronic scale, the electromagnetic valve, the air pump start-stop switch, the temperature control device of the automatic stir-frying electric frying pan and the first industrial personal computer connected with the timing device are used for realizing the unmanned and automatic control of raw and auxiliary material adding quantity, feeding sequence, stir-frying temperature and stir-frying time.
The cooling procedure consists of a cooling tank 2-1, the cooling tank is connected with an automatic stir-frying electric frying pan 1-1 through a pipeline, an electromagnetic valve is arranged on the pipeline, the cooling tank is connected with an air pump 1-4, and the air pump 1-4 has the function of forming a negative pressure atmosphere between the cooling tank and the automatic stir-frying electric frying pan.
The packaging procedure comprises an inner packaging device, an outer packaging device and a second industrial control unit, wherein the inner packaging device sequentially comprises from top to bottom: the device comprises a storage tank 3-1, a discharge pipe 3-2 arranged below the storage tank, a flow meter and an electromagnetic valve arranged on the discharge pipe, a rolling roller 3-3 respectively arranged on the left side and the right side of the discharge pipe, an edge sealing roller 3-4 arranged above a discharge hole of the discharge pipe and used for winding an inner packaging plastic film, openings arranged on two sides of the inner packaging, a first heat sealing mechanism 3-5 arranged below the edge sealing roller and used for heat sealing the bottom of the inner packaging, and a shearing mechanism 3-6 arranged below the first heat sealing mechanism and used for shearing inner packaging bags filled with sauce; the outer packing device is positioned below a shearing mechanism 3-6 of the inner packing device and consists of an outer packing bag feeding station 4, an outer packing bag opening station and an outer packing bag sealing station, wherein the three stations are arranged on an annular frame 7, and the outer packing bag sealing station is positioned right below the shearing mechanism; the second industrial personal computer is connected with a flowmeter and an electromagnetic valve on the discharging pipe, a start-stop control device of the edge sealing roller, a drive control device of the first heat sealing mechanism, a drive control device of the shearing mechanism and a control device of three stations on the outer packing device, and is used for realizing the automatic production of the whole packing procedure. Wherein, outer packing bag material loading station of outer packing device includes following device: the outer packing bag grabbing mechanism comprises an outer packing bag supply device 4-1 arranged outside the annular frame 7, an outer packing bag grabbing manipulator 4-2 arranged on the annular frame 7 and aligned with the outer packing bag supply device, and a bag clamping mechanism 4-3 arranged on the periphery of the annular frame and rotating along the annular frame. The outer packaging bag supply device comprises: the baffle 4-11 of vertical arrangement is used for preventing the wrapping bag from outwards scattering, sets up the layer board 4-12 in the baffle, is used for placing the extranal packing area, sets up the ejector pin 4-13 in the layer board below, is used for jack-up layer board, the cylinder 4-14 of being connected with the ejector pin is used for driving ejector pin elevating movement. The packaging bag grabbing manipulator 4-2 comprises: the device comprises a mechanical arm 4-21, a grabbing plate 4-22 arranged at the top end of the mechanical arm, and a plurality of vacuum chucks 4-23 arranged on the grabbing plate at equal intervals. The bag clamping mechanism 4-3 comprises: the rotary beam 4-31 is provided with three groups of clamps 4-32 which are arranged on the rotary beam at equal intervals and are used for clamping two ends of the top of the outer packing bag. The extranal packing bag opening station includes: the wrapping bag opening manipulator 5-1 that sets up in annular frame 7 for open the opening of outer wrapping bag, the structure of wrapping bag opening manipulator 5-1 includes: the manipulator, set up the splint 5-11 at the arm tip, equidistant a plurality of vacuum chuck that sets up on splint. The extranal packing bag seals station includes: the heat sealing manipulator 6-1 arranged on the annular frame 7 is used for heat sealing the bag opening of the outer packaging bag, and the structure of the heat sealing manipulator 6-1 comprises: the mechanical arm and the sealing pliers 6-11 are arranged at the end part of the mechanical arm.
The first industrial personal computer and the second industrial personal computer are arranged in the machine room and isolated from the production workshop.
When the sauce is prepared, raw and auxiliary materials are cleaned, crushed and contained in respective batching tanks 1-3, a first industrial personal computer sends an instruction to an opening device of an automatic stir-frying electric frying pan 1-1, the automatic stir-frying electric frying pan 1-1 starts heating, the first industrial personal computer sends an instruction to an opening and stopping device of an air pump 1-4 according to the set feeding sequence and feeding quantity, the air pump 1-4 is started, the automatic stir-frying electric frying pan 1-1 is vacuumized, the instructions are sequentially sent to electromagnetic valves on connecting pipes of all batching tanks, related electromagnetic valves are sequentially opened and closed, vacuum negative pressure atmosphere is formed between the automatic stir-frying electric frying pan 1-1 and the corresponding batching tanks, raw and auxiliary materials in the batching tanks are adsorbed into the automatic stir-frying electric frying pan 1-1 under the action of negative pressure, and simultaneously an electronic scale 1-2 below the batching tanks transmits weight data to the first industrial personal computer in real time, when the weight of the material is reduced and is equal to the feeding amount, the first industrial personal computer sends an instruction to the corresponding electromagnetic valve, closes the electromagnetic valve, after all the original auxiliary materials are added, the first industrial personal computer sends an instruction to the electromagnetic valve on the connecting pipeline of the smoke discharging device, opens the electromagnetic valve, simultaneously sends an instruction to the electromagnetic valve on the connecting pipeline of the material mixing tank and the electromagnetic valve on the connecting pipeline of the air pump 1-4, closes all the electromagnetic valves, automatically discharges the oil fume in the stir-frying electric frying pan 1-1 to the outside of a production workshop through the smoke discharging device, and sends an instruction to the start-stop device of the automatic stir-frying electric frying pan 1-1 when the stir-frying time is over, automatically cuts off the power supply to stop heating the automatic stir-frying electric frying pan 1-1, and simultaneously sends an instruction to the electromagnetic valve on the connecting pipeline of the smoke discharging device, closing an electromagnetic valve, sending a command to a starting and stopping device of the air pump 1-4 and the electromagnetic valve on a connecting pipe of the air pump 1-4 and the cooling tank 2-1, opening the electromagnetic valve, forming a vacuum negative pressure atmosphere between the cooling tank 2-1 and the automatic stir-frying electric frying pan 1-1, sucking the sauce in the automatic stir-frying electric frying pan 1-1 into the cooling tank 2-1 under the action of negative pressure, closing the electromagnetic valve after the sauce is completely adsorbed to the cooling tank, opening the electromagnetic valve on the connecting pipe of the air pump 1-4 and the storage tank 3-1 after the sauce is completely cooled, opening the electromagnetic valve on the connecting pipe of the air pump 1-4, forming the vacuum negative pressure atmosphere between the storage tank 3-1 and the cooling tank 2-1, sucking the sauce into the storage tank 3-1, opening equipment of a packaging procedure after the sauce of 1/3 enters the storage tank 3-1, the roller 3-3, the supporting roller 3-8 and the edge sealing roller 3-4 rotate to drive the packaging film to downwards transmit along the rotation direction of the roller way, the edge sealing roller seals the two side edges of the packaging film, the sealed packaging film continues to downwards transmit and transmit to the first heat sealing mechanism 3-5 to finish the sealing of the lower part of the inner packaging bag, at the moment, the electromagnetic valve and the flowmeter on the discharging pipe 3-2 are opened, the sauce is filled into the inner packaging bag, when the flowmeter detects that the adding amount of the sauce reaches the target amount, the flowmeter and the electromagnetic valve are closed, the packaging film continues to downwards transmit in the process and is transmitted to the first heat sealing mechanism 3-5 to finish the sealing of the upper part of the first inner packaging bag, namely the sealing of the lower part of the second inner packaging bag, when the sauce is internally packaged, the outer packaging bag grabbing mechanical arm 4-22 on the annular support 7 grabs the outer packaging bag from the outer packaging bag supply device 4-1, grabbing is achieved through the vacuum chuck arranged on the grabbing plate 4-22, the vacuum chuck absorbs the outer packaging bag, the mechanical arm 4-21 carries the outer packaging bag to the clamp 4-32 of the bag clamping mechanism 4-3, the clamp clamps the two side edges of the upper end of the outer packaging bag, the speed reducing motor above the annular support drives the turntable indexing mechanism to rotate, the clamp 4-32 fixed on the rotating beam 4-31 rotates to an outer packaging bag opening station along with the rotating beam, the clamping plate 5-11 on the packaging bag opening mechanical arm 5-1 clamps the outer packaging bag firstly, then the outer packaging bag is opened, the vacuum chuck on the clamping plate in the opening process absorbs and gradually expands the outer packaging bag, at the moment, the inner packaging bag is exactly downwards conveyed into the outer packaging bag, after the 2/3 of the inner packaging bag enters the outer packaging bag, the shearing mechanism 3-6 shears the upper part of the inner packaging bag, the inner packaging bag completely enters the outer packaging bag, the speed reducing motor 4-4 drives the turntable mechanism 4-5 to rotate along with the rotating beam, the clamp 4-32 fixed on the rotating beam 4-31 rotates to the rotating beam to the outer packaging bag opening mechanical arm, the outer packaging bag is sealed by the rotating beam 6, and the outer packaging bag is sealed by the sealing mechanical arm is driven by the rotating beam 6, and the outer packaging bag is sealed by the rotating beam, and the sealing station is sealed. In the packaging process, the electromagnetic valve, the flowmeter, the outer packaging bag grabbing manipulator 4-2, the bag clamping mechanism 4-3, the packaging bag opening manipulator 5-1, the heat sealing manipulator 6-1 are controlled by a second industrial personal computer, and the first industrial personal computer and the second industrial personal computer are in information interaction through bus connection, so that the connection between the frying process, the cooling process and the packaging process is ensured.
Finally, it should be noted that: the above embodiments are only for illustrating the technical solution of the present invention, and are not limiting; although the invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some or all of the technical features thereof can be replaced with equivalents; such modifications and substitutions do not depart from the spirit of the technical solutions according to the embodiments of the present invention.
Claims (9)
1. Clean, the high-efficient production line of sauce material, the production line includes in proper order: a parching step, a cooling step and a packaging step, which is characterized in that,
the device for the stir-frying procedure comprises: an automatic stir-frying electric frying pan (1-1) is arranged above an electronic scale (1-2), and is respectively connected with a proportioning tank (1-3) of the automatic stir-frying electric frying pan (1-1) through a pipeline, wherein the proportioning tank is arranged on a bracket (1-6), the electronic scale is arranged below the proportioning tank, the number of the electronic scale and the proportioning tank is the same as the types of raw auxiliary materials used for producing sauce, an air pump (1-4) connected with the automatic stir-frying electric frying pan (1-1) is used for extracting air in the automatic stir-frying electric frying pan, so that the automatic stir-frying electric frying pan and the proportioning tank form a negative pressure environment, a smoke discharging device connected with the automatic stir-frying electric frying pan is arranged on a connecting pipeline of the automatic stir-frying electric frying pan, each proportioning tank and the smoke discharging device, and a first industrial control machine connected with the electronic scale, the electromagnetic valve, an air pump start-stop switch, the automatic stir-frying electric frying device and a timing device in a stir-frying procedure is used for realizing unmanned control of raw auxiliary material addition quantity, feeding sequence, stir-frying temperature, automatic stir-frying time and automatic temperature control;
the cooling procedure consists of a cooling tank (2-1), the cooling tank is connected with an automatic stir-frying electric frying pan (1-1) through a pipeline, an electromagnetic valve is arranged on the pipeline, the cooling tank is connected with an air pump (1-4), and the air pump (1-4) has the function of forming negative pressure atmosphere between the cooling tank and the automatic stir-frying electric frying pan;
the packaging procedure consists of an inner packaging device, an outer packaging device and a second industrial control unit, wherein the inner packaging device sequentially comprises the following components from top to bottom: the automatic packaging machine comprises a storage tank (3-1), a discharge pipe (3-2) arranged below the storage tank, a flow meter and an electromagnetic valve arranged on the discharge pipe, a winding roller (3-3) and a supporting roller (3-8) respectively arranged on the left side and the right side of the discharge pipe, a banding roller (3-4) arranged above a discharge hole of the discharge pipe, openings arranged on two sides of the inner packaging, a first heat sealing mechanism (3-5) arranged below the banding roller and used for heat sealing the bottom of the inner packaging, and a shearing mechanism (3-6) arranged below the first heat sealing mechanism and used for shearing inner packaging bags filled with sauce; the outer packing device is positioned below a shearing mechanism (3-6) of the inner packing device and consists of an outer packing bag feeding station (4), an outer packing bag opening station and an outer packing bag sealing station, wherein the three stations are arranged on an annular frame (7), and the outer packing bag sealing station is positioned right below the shearing mechanism; the second industrial personal computer is connected with a flowmeter and an electromagnetic valve on the discharging pipe, a start-stop control device of the edge sealing roller, a drive control device of the first heat sealing mechanism, a drive control device of the shearing mechanism and a control device of three stations on the outer packing device, and is used for realizing the automatic production of the whole packing procedure.
2. A clean and efficient production line for sauce according to claim 1, characterized in that the overwrap bag loading station (4) of the overwrap device comprises: the outer packing bag grabbing device comprises an outer packing bag supply device (4-1) arranged outside the annular rack (7), an outer packing bag grabbing manipulator (4-2) arranged on the annular rack (7) and aligned with the outer packing bag supply device, and a bag clamping mechanism (4-3) arranged on the periphery of the annular rack and rotating along the annular rack.
3. A clean and efficient production line of sauce according to claim 2, characterized in that the outer packaging bag supply device (4-1) comprises: a baffle plate (4-11) arranged vertically for preventing the package bag from scattering outwards; the supporting plates (4-12) are arranged in the baffle plates and are used for placing the outer packing belts; the ejector rod (4-13) is arranged below the supporting plate and is used for jacking the supporting plate; and the air cylinder (4-14) is connected with the ejector rod and is used for driving the ejector rod to move up and down.
4. A cleaning and efficient production line for sauce according to claim 2, characterized in that the packaging bag gripping robot (4-2) comprises: the manipulator comprises a manipulator (4-21), a grabbing plate (4-22) arranged at the top end of the manipulator, and a plurality of vacuum chucks (4-23) arranged on the grabbing plate at equal intervals.
5. A cleaning and efficient production line for sauce according to claim 2, characterized in that the bag clamping mechanism (4-3) comprises: the rotary table type packaging bag comprises a speed reducing motor (4-4) arranged above an annular frame (7), a rotary table indexing mechanism (4-5) connected with the speed reducing motor through a rotary shaft, rotary beams (4-31) arranged on the outer edge of the rotary table indexing mechanism, and a plurality of groups of clamps (4-32) arranged on the rotary beams at equal intervals and used for clamping two ends of the top of the packaging bag.
6. A cleaning and efficient sauce production line as set forth in claim 1 wherein said overpack opening station comprises: and the packaging bag opening manipulator (5-1) is arranged on the annular frame (7) and is used for opening the opening of the outer packaging bag.
7. A cleaning and efficient production line for sauce materials as claimed in claim 6, characterized in that said structure of said packaging bag opening robot (5-1) comprises: the manipulator, set up splint (5-11) at the arm tip, equidistant a plurality of vacuum chuck that sets up on splint.
8. A cleaning and efficient sauce production line as set forth in claim 1 wherein said overwrap bag sealing station comprises: and the heat sealing manipulator (6-1) is arranged on the annular frame (7) and is used for heat sealing the bag opening of the outer packaging bag.
9. A cleaning and efficient production line for sauce according to claim 8, characterized in that the structure of the heat-sealing robot (6-1) comprises: the mechanical arm and the sealing pliers (6-11) are arranged at the end part of the mechanical arm.
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| CN201811007112.4A CN108974416B (en) | 2018-08-31 | 2018-08-31 | Clean and efficient production line for sauce |
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| CN201811007112.4A CN108974416B (en) | 2018-08-31 | 2018-08-31 | Clean and efficient production line for sauce |
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| CN108974416B true CN108974416B (en) | 2023-08-15 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110250551A (en) * | 2019-06-18 | 2019-09-20 | 重庆周君记火锅食品有限公司 | It is capable of the flavor pack production line and food seasoning packet of accurate Proportioning Oil and sauce ratio |
| CN110749710B (en) * | 2019-11-20 | 2022-02-22 | 青岛鼎喜冷食有限公司 | Food detection structure and detection method thereof |
| CN112093140A (en) * | 2020-09-07 | 2020-12-18 | 郑章财 | A allotment packing integral type system of processing for production of food flavouring |
| CN112947638A (en) * | 2021-01-29 | 2021-06-11 | 四川省古月方食品有限公司 | Automatic control system for seasoning production and processing |
| CN113475704A (en) * | 2021-06-04 | 2021-10-08 | 胡义 | Spicy sauce stir-frying system and stir-frying method |
| CN114955028A (en) * | 2022-05-16 | 2022-08-30 | 厦门高容纳米新材料科技有限公司 | Automatic powder packaging system and method |
| CN117228611B (en) * | 2023-11-16 | 2024-01-19 | 四川嘉智生态科技有限公司 | Multi-variety liquid racking machine |
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