CN108953127B

CN108953127B - Full automated inspection machine of pump core

Info

Publication number: CN108953127B
Application number: CN201810568570.9A
Authority: CN
Inventors: 郭士宣
Original assignee: Wuhu Excellent Automation Equipment Co Ltd
Current assignee: Wuhu Excellent Automation Equipment Co Ltd
Priority date: 2018-06-05
Filing date: 2018-06-05
Publication date: 2020-03-27
Anticipated expiration: 2038-06-05
Also published as: CN108953127A

Abstract

The invention discloses a full-automatic pump core detector, which comprises an electric middle container, a conveying belt, a leakage detecting pressing sheet, a laser marking machine, a safety door, an OK conveying belt, an NG storage belt, a loading and carrying mechanical arm, a transfer station, a running-in station, a detection station, a residual oil removing device, an upper return valve detection device, a blanking mechanical carrying hand, a carrying mechanical arm, a manual maintenance area, a feeding hole, an OK discharging hole and an NG discharging hole, wherein the electric middle container is internally provided with the manual maintenance area, the side surface of the electric middle container is positioned at one side of the manual maintenance area and is rotatably provided with the safety door, the surface of the electric middle container is positioned at two sides of the safety door and is symmetrically provided with the feeding hole and the OK discharging hole, the side surface of the electric middle container is provided with the conveying belt, and the conveying belt is fixedly installed with the ground through a bracket, the full-, high efficiency, simultaneously realizes full automation test work, reduces the use of manpower, improves operational environment.

Description

Full automated inspection machine of pump core

Technical Field

The invention relates to the technical field of pump core detection, in particular to a full-automatic pump core detector.

Background

The pump core is the heart of the oil pump. The height of oil pump performance can be said, the length of life decides the pump core design, and the impeller pump core mainly comprises stator, rotor, blade, pressure curb plate, curb plate and sealing member etc. need detect its performance after the pump core production is accomplished, and ordinary pump core detection device function singleness excessively relies on the staff moreover, consumes the manpower, and is inefficient, for this reason, we provide a full automated inspection machine of pump core.

Disclosure of Invention

The invention aims to provide a full-automatic pump core detector to solve the problems in the background technology.

In order to achieve the purpose, the invention provides the following technical scheme: a full-automatic pump core detection machine comprises an electric middle packing box, a conveying belt, a leakage detection pressing sheet, a laser marking machine, a safety door, an OK conveying belt, an NG storage belt, a loading and carrying mechanical arm, a transfer station, a running-in station, a detection station, a residual oil removing device, a back valve detection device, a discharging mechanical carrying hand, a carrying mechanical arm, a manual maintenance area, a feeding hole, an OK discharging hole and an NG discharging hole, wherein the electric middle packing box is internally provided with the manual maintenance area, the side surface of the electric middle packing box is positioned at one side of the manual maintenance area and is rotatably provided with the safety door, the surface of the electric middle packing box is positioned at two sides of the safety door and is symmetrically provided with the feeding hole and the OK discharging hole, the conveying belt is fixedly installed on the ground through a bracket, the conveying belt penetrates through the feeding hole, the leakage detection pressing sheet and, the electric middle packing box is characterized in that an OK conveying belt is arranged on one side of the electric middle packing box and located at the symmetrical position of the conveying belt and fixedly connected with the ground through a support, the OK conveying belt penetrates through an OK discharging port, a loading carrying mechanical arm is arranged on one side, close to the conveying belt, of the electric middle packing box, a transfer station, a running-in station, a detection station, a residual oil removing device and an upper check valve detection device are sequentially arranged on one side, away from the OK discharging port, of the electric middle packing box, a discharging mechanical carrying hand is arranged on one side, close to the OK discharging port, of the electric middle packing box, an NG discharging port is formed in one side, away from the OK discharging port, of the electric middle packing box, an NG storage belt is arranged on the symmetrical position of the OK conveying belt, the NG storage belt penetrates through.

Preferably, a display screen is arranged on the side surface of the electrical box above the feeding hole.

Preferably, an oil receiving pan is installed at the bottom of the electric container.

Preferably, an indicator lamp is installed at the top of the electrical box.

Preferably, the safety door can be opened only when the operation is stopped.

Compared with the prior art, the invention has the beneficial effects that: the pump core is conveyed into an electric middle box from a feed port by a conveying belt, pressure relief sheet detection and laser marking are firstly carried out, the pump core is conveyed to a transfer station for testing by a loading conveying manipulator, the pump core is sequentially conveyed to a running-in station, a detection station, a residual oil removing device and an upper return valve detection device by the conveying manipulator, the pump core qualified in testing is conveyed to an OK discharge port for output by a blanking conveying manipulator, and the pump core unqualified in testing is conveyed to an NG discharge port for output by the blanking conveying manipulator.

Drawings

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a schematic top sectional view of the present invention.

In the figure: 1. electrically boxing; 2. a conveyor belt; 3. checking the leakage tabletting; 4. laser marking machine; 5. a display screen; 6. a safety door; 7. an indicator light; 8. OK conveying belts; 9. an NG storage area; 10. a feeding and carrying manipulator; 11. a transfer station; 12. running-in stations; 13. detecting a station; 14. a residual oil removing device; 15. an upward return valve detection device; 16. a blanking mechanical carrying hand; 17. a carrier robot; 18. a manual overhaul area; 19. an oil receiving pan; 20. a feed inlet; 21. an OK discharge port; 22. and (5) discharging a material hole from the NG.

Detailed Description

The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.

Referring to fig. 1-2, the present invention provides a technical solution: a full-automatic pump core detection machine comprises an electric intermediate casing 1, a conveying belt 2, a pressure detection and release sheet 3, a laser marking machine 4, a safety door 6, an OK conveying belt 8, an NG storage belt 9, a loading and carrying manipulator 10, a transfer station 11, a running-in station 12, a detection station 13, a residual oil removing device 14, a check valve detection device 15, a blanking mechanical carrying hand 16, a carrying manipulator 17, a manual maintenance area 18, a feeding hole 20, an OK discharging hole 21 and an NG discharging hole 22, wherein the electric intermediate casing 1 is internally provided with the manual maintenance area 18 for monitoring and adjusting test work by workers, the safety door 6 is rotatably arranged on one side of the manual maintenance area 18 on the side of the electric intermediate casing 1, the safety door 6 is an inlet and an outlet of the whole test area for facilitating safety protection during the operation of a control device, the feeding hole 20 and the OK discharging hole 21 are symmetrically arranged on the surface of the electric intermediate casing 1 on two sides, the side surface of an electric middle packing case 1 is provided with a conveying belt 2, the conveying belt 2 is fixedly installed on the ground through a support, the conveying belt 2 penetrates through a feeding hole 20, the conveying belt 2 is used for conveying pump cores into a testing area, the side edge of the conveying belt 2 is provided with a pressure detection piece 3 and a laser marking machine 4, pressure detection piece detection and laser marking are carried out before testing so as to facilitate product tracing, one side of the electric middle packing case 1 is provided with an OK conveying belt 8 at the symmetrical position of the conveying belt 2, the OK conveying belt 8 is fixedly connected with the ground through the support, the OK conveying belt 8 penetrates through an OK discharging hole 21, pump cores qualified in testing are sent out from the OK conveying belt 21, one side of the electric middle packing case 1 close to the conveying belt 2 is provided with a feeding and carrying manipulator 10, the feeding and carrying manipulator 10 is used for carrying the pump cores fed by the conveying belt 2 onto a detection device, A running-in station 12, a detection station 13, a residual oil removing device 14 and an upper return valve detection device 15, the testing and nursing work of pressure relief, flow, pressure, voltage, current, pressure build-up time, rotating speed, one-way valve airtightness and the like are carried out on the pump core, a blanking mechanical carrying hand 16 is arranged at one side of the interior of the electric middle packing box 1, which is close to an OK discharge port 21, the tested pump core is carried to an output device by the blanking mechanical carrying hand 16, an NG discharge port 22 is arranged at one side of the electric middle packing box 1, which is far away from the OK discharge port 21, an NG storage belt 9 is arranged at the symmetrical position of the OK material conveying belt 8 of the electric middle packing box 1, and NG storage area 9 passes NG discharge gate 22, and the pump core that detects unqualified is seen off from NG storage area 9, and the inside manual overhaul district 18 one side that lies in of electrical intermediate packing 1 installs carrier's manipulator 17, and carrier's manipulator 17 is responsible for the pump core transport between each testing arrangement.

Electric in-box 1 side is located feed inlet 20 top and installs display screen 5, be convenient for observe the process and the data of test, 1 bottom of electric in-box is installed and is connect food tray 19, carry out mechanical oil and retrieve, not only improve operational environment, and cyclic utilization resources are saved, pilot lamp 7 is installed at electric in-box 1 top, instruction through pilot lamp 7, the state of signal display work, avoid the occurence of failure, emergency exit 6 just can open when the work stops, avoid non-operating personnel interference work during the work, reduce unexpected the emergence.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a full automated inspection machine of pump core, including electrical middle packing (1), conveyer belt (2), examine and release preforming (3), laser marking machine (4), emergency exit (6), OK conveying belt (8), NG storage area (9), material loading transport manipulator (10), transfer station (11), break-in station (12), detect station (13), residual oil clearing device (14), go up check valve detection device (15), unloading machinery carrier hand (16), carrier manipulator (17), artifical maintenance district (18), feed inlet (20), OK discharge gate (21) and NG discharge gate (22), its characterized in that: an artificial overhaul area (18) is arranged in the electric middle packing box (1), a safety door (6) is rotatably arranged on one side, located on the artificial overhaul area (18), of the side face of the electric middle packing box (1), a feeding hole (20) and an OK discharging hole (21) are symmetrically arranged on the surface of the electric middle packing box (1) and located on two sides of the safety door (6), a conveying belt (2) is arranged on the side face of the electric middle packing box (1), the conveying belt (2) is fixedly installed on the ground through a support, the conveying belt (2) penetrates through the feeding hole (20), a leakage detecting pressing sheet (3) and a laser marking machine (4) are arranged on the side face of the conveying belt (2), an OK conveying belt (8) is arranged on the symmetrical position of the conveying belt (2) on one side of the electric middle packing box (1), the OK conveying belt (8) is fixedly connected with the ground through the support, a feeding and carrying manipulator (10) is arranged on one side of the electric intermediate container (1) close to the conveyer belt (2), a transfer station (11), a running-in station (12), a detection station (13), a residual oil removing device (14) and an upper return valve detection device (15) are sequentially arranged on one side of the electric intermediate container (1) far away from the manual maintenance area (18), a blanking mechanical carrying hand (16) is arranged on one side of the interior of the electric middle packing box (1) close to an OK discharge hole (21), an NG discharge port (22) is arranged on one side of the electric middle container (1) far away from the OK discharge port (21), NG storage belts (9) are arranged at symmetrical positions of the OK conveying belt (8) of the electric middle packing box (1), the NG storage belt (9) penetrates through the NG discharge hole (22), and a carrying manipulator (17) is arranged inside the electric intermediate container (1) and positioned on one side of the manual overhaul area (18); an oil receiving disc (19) is installed at the bottom of the electrical middle container (1).

2. The full-automatic pump core detection machine according to claim 1, characterized in that: and a display screen (5) is arranged on the side surface of the electrical middle packing box (1) above the feed port (20).

3. The full-automatic pump core detection machine according to claim 1, characterized in that: and an indicator light (7) is arranged at the top of the electric middle packing box (1).

4. The full-automatic pump core detection machine according to claim 1, characterized in that: the safety door (6) can be opened when the work is stopped.