CN108943845B - Multi-specification and multi-material self-adaptive carton cutting machine and application thereof - Google Patents
Multi-specification and multi-material self-adaptive carton cutting machine and application thereof Download PDFInfo
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- CN108943845B CN108943845B CN201810905180.6A CN201810905180A CN108943845B CN 108943845 B CN108943845 B CN 108943845B CN 201810905180 A CN201810905180 A CN 201810905180A CN 108943845 B CN108943845 B CN 108943845B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B50/00—Making rigid or semi-rigid containers, e.g. boxes or cartons
- B31B50/14—Cutting, e.g. perforating, punching, slitting or trimming
- B31B50/20—Cutting sheets or blanks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B50/00—Making rigid or semi-rigid containers, e.g. boxes or cartons
- B31B50/02—Feeding or positioning sheets, blanks or webs
- B31B50/04—Feeding sheets or blanks
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Abstract
The invention relates to a multi-specification and multi-material self-adaptive carton cutting machine and application thereof, wherein the carton cutting machine comprises a base, a belt conveyor and a portal frame are installed on the base, a feeding compression roller, a transverse pressing cutter, a longitudinal pressing cutter and a fixed compression roller are connected to the portal frame, and the transverse pressing cutter and the longitudinal pressing cutter are connected and controlled through a pressing cylinder; an industrial personal computer, a servo motor, a servo driver, a motion controller and a UPS power supply are arranged in the base; the industrial personal computer, the motion controller, the servo driver and the servo motor are sequentially connected, the UPS power supply and the pressing air cylinder are respectively connected with the industrial personal computer, and the servo motor drives the belt conveyor to operate. The carton cutting machine provided by the invention has the advantages that the plurality of modularized pressing cutters are used for cutting and indenting the paperboard in the paperboard feeding process, the cutting efficiency is high, the intelligent operation is adopted, the labor cost is saved, and the enterprise benefit is good.
Description
Technical Field
The invention relates to a multi-specification and multi-material self-adaptive carton cutting machine and application thereof, in particular to a carton cutting machine for cutting a board packaging carton in the wood furniture industry, and belongs to the technical field of packaging and cutting equipment.
Background
The paper box is the most widely used packaging product, and has various specifications and models according to different materials, such as corrugated paper boxes, single-layer cardboard boxes and the like, and is an indispensable part of modern logistics, and plays an important role in containing, protecting products and beautifying. For the manufacturing industry, a large number of paper boxes are used for packaging products every day, and for the furniture industry, as more and more users select personalized customized furniture, the packaging paper boxes with unfixed specifications and unfixed number are required every day, and batch manufacturing cannot be performed. Therefore, how to efficiently and economically process the proper paper boxes for the various types and specifications of products produced by furniture enterprises has important significance. Currently, a carton cutting machine adopting various cutting modes, such as a digital cutting machine disclosed in patent application No. 2012207506843, adopts laser cutting, and includes a paper feeder, a conveying belt, multiple sets of lasers, and a paper collecting device at the tail end of the conveying belt. The working table of the carton cutting machine is not provided with a special paperboard positioning and fixing device, the cutting precision is reduced due to the movement of the paperboard during cutting, and the laser cutting equipment is expensive in manufacturing cost and cannot mark the paperboard during cutting, so that the subsequent carton is not convenient to form and use. Patent application number is 2014207956261 discloses a carton cutting machine, is fixed with right-angle shape location dog on its table surface's a corner, and swing joint on the table surface has the right-angle shape locating plate, can realize the fixed not equidimension carton of waiting to cut of diagonal angle through the position of adjustment locating plate. This kind of carton cutting machine's locating plate adopts magnet adsorption fixed, cuts again after needing artifical fixed cardboard, can not realize automatic feed, fixed, and the operating efficiency is low.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a multi-specification and multi-material self-adaptive carton cutting machine.
The invention further provides a using method of the multi-specification multi-material self-adaptive carton cutting machine.
The technical scheme of the invention is as follows:
a multi-specification and multi-material self-adaptive carton cutting machine comprises a base, wherein a belt conveyor and a portal frame are installed on the base, a feeding compression roller, a transverse pressing cutter, a longitudinal pressing cutter and a fixed compression roller are connected to the portal frame, the transverse pressing cutter is connected and controlled with a pressing cylinder through a transverse feeding motor, and the longitudinal pressing cutter is connected and controlled with the pressing cylinder through a longitudinal feeding motor;
an industrial personal computer, a servo motor, a servo driver, a motion controller and a UPS power supply are arranged in the base; the industrial personal computer, the motion controller, the servo driver and the servo motor are sequentially connected, the UPS power supply, the pressing cylinder, the transverse feeding motor and the longitudinal feeding motor are respectively connected with the industrial personal computer, and the servo motor drives the belt conveyor to operate.
Preferably, the portal frame is provided with two transverse pressing cutters and six longitudinal pressing cutters, the top ends of the six longitudinal pressing cutters are connected to a sliding rail, and the sliding rail is connected to the portal frame in a sliding manner.
Preferably, the pressing cutter comprises two rolling rings, a disc cutter and two positioning rollers, the two positioning rollers are oppositely and respectively arranged on the two rolling rings, the disc cutter is positioned between the two positioning rollers, and the disc cutter and the two rolling rings are respectively connected and controlled by a pressing cylinder. The design has the advantages that the disc cutter and the rolling ring are respectively connected and controlled by the pressing cylinder, when crease processing is carried out, the disc cutter does not extend out of the rolling ring, and the rolling ring presses the paper feeding plate properly under the action of the cylinder to extrude the crease; when carrying out the cutting operation, the disc cutter stretches out the rolling ring under the cylinder effect, takes place the unnecessary displacement simultaneously in order to prevent that the disc cutter from cutting the time, and two location gyro wheels withstand the disc cutter, and the cardboard moves under the drive of conveyer belt, and the disc cutter rolls cutting cardboard on the cardboard.
Preferably, one end of the base is provided with a feeding device, the feeding device corresponds to the belt conveyor, and the feeding device is formed by sequentially arranging a plurality of rollers from top to bottom. The advantage of this design is that the cardboard of different specifications gets into band conveyer through between two adjacent gyro wheels, sends into the cardboard on band conveyer through feed arrangement, cuts the operation to the cardboard on band conveyer's synchronous belt.
Preferably, the carton cutting machine further comprises a plurality of bins and a display rack, wherein the plurality of bins are internally provided with paperboards, and the paperboards enter the feeding device through the display rack.
Preferably, the material spreading frame comprises four layers of conveying belts, a driving motor and a synchronous belt, belt wheels of the conveying belts correspond to belt wheels of the synchronous belt and are attracted through electromagnets, the driving motor drives the conveying belts on the corresponding layers to move through the synchronous belt, and the driving motor and the electromagnets are connected and controlled by an industrial personal computer. The advantage of this design is that the conveyor belts are all driven by one motor. When the synchronous belt conveyor works, after the specification of the paper board is selected, the corresponding conveyor belt pulley is jointed with the synchronous belt pulley under the action of the electromagnet, the motor drives the conveyor belt on the corresponding layer to move through the synchronous belt, and the conveyor belts on other layers do not move.
Preferably, the number of the bins is four, the four bins are used for storing paperboards with different specifications respectively, and the paperboards in the four bins pass through the four layers of conveyor belts respectively.
A working method of a multi-specification and multi-material self-adaptive carton cutting machine comprises the following steps:
(1) inputting the specification of a preprocessed carton into an industrial personal computer according to the three-dimensional size of a packaged article;
(2) in combination with the specification of the carton, the industrial personal computer starts a driving motor and attracts and closes the conveying belts of the corresponding layers according to a pre-written internal program, and the paperboards in the corresponding bins are output from the bins through the spreading frame;
(3) the paper board enters a synchronous belt in the cutting machine from a feeding device, and the paper board on the synchronous belt is pressed tightly by a feeding compression roller and a fixed compression roller;
(4) the longitudinal pressing cutter and the transverse pressing cutter start operation according to a built-in program, move according to a cutting route planned by the built-in program and complete corresponding cutting and indentation actions;
(5) and (5) after the cutting and the indentation are finished, the synchronous belt is started again to send out the finished paperboard, meanwhile, the next paperboard to be processed enters the cutting machine, and the steps (3) to (5) are repeated to realize continuous operation.
The invention has the beneficial effects that:
1. the carton cutting machine provided by the invention supports manual feeding of the bulk paperboards, also supports automatic adjustment feeding of the multi-material continuous paperboards, can meet the cutting requirements of cartons with different quantities and different materials, and has a wide application range.
2. The carton cutting machine provided by the invention has the advantages that the plurality of modularized pressing cutters are used for cutting and indenting the paperboard in the paperboard feeding process, the cutting efficiency is high, the intelligent operation is adopted, the labor cost is saved, and the enterprise benefit is good.
3. The carton cutting machine disclosed by the invention is compact in overall structure, small in occupied area, convenient to arrange in a factory, convenient to install, simple to operate, obvious in effect and remarkable in effect.
Drawings
FIG. 1 is a schematic structural view of a carton cutter of the present invention;
FIG. 2 is a schematic diagram of the operation of the carton cutter of the present invention;
FIG. 3 is a longitudinal press cutter set of the carton cutter of the present invention;
FIG. 4 is a single press cutter of the carton cutting machine of the present invention;
FIG. 5 is a transverse view of the display frame of the present invention;
wherein: 1. a base; 2. a feeding device; 3. feeding compression rollers; 4. transversely pressing the cutter; 5. fixing the compression roller; 6. longitudinally pressing the cutter; 7. a gantry; 8. a synchronous belt; 9. a storage bin; 10. a material spreading frame; 11. a paperboard; 12. a slide rail; 13. synchronous belt pulley.
Detailed Description
The present invention will be further described by way of examples, but not limited thereto, with reference to the accompanying drawings.
Example 1:
as shown in fig. 1 to 5, the present embodiment provides a multi-specification, multi-material self-adaptive carton cutting machine, which includes a bin 9, a material spreading frame 10 and a base 1;
a belt conveyor and a portal frame 7 are installed on the base 1, the portal frame 7 is connected with a feeding compression roller 3, a transverse pressing cutter 4, a longitudinal pressing cutter 6 and a fixed compression roller 5, the transverse pressing cutter 4 is connected and controlled with a pressing cylinder through a transverse feeding motor, and the longitudinal pressing cutter 6 is connected and controlled with the pressing cylinder through a longitudinal feeding motor; the compaction air cylinder is arranged on the portal frame 7; an industrial personal computer, a servo motor, a servo driver, a motion controller and a UPS power supply are arranged in the base 1; the industrial personal computer, the motion controller, the servo driver and the servo motor are sequentially connected, the UPS power supply, the pressing cylinder, the transverse feeding motor and the longitudinal feeding motor are respectively connected with the industrial personal computer, and the servo motor drives the belt conveyor to operate.
In this embodiment, the portal frame is provided with two transverse pressing cutters 4 and six longitudinal pressing cutters 6, the top ends of the six longitudinal pressing cutters 6 are connected to a slide rail 12, the slide rail 12 is slidably connected to the portal frame, and the longitudinal pressing cutters 6 move accurately on the slide rail through a longitudinal feeding motor.
The pressing cutter used in the embodiment comprises two rolling rings, a disc cutter and two positioning rollers, wherein the two positioning rollers are oppositely and respectively arranged on the two rolling rings, the disc cutter is positioned between the two positioning rollers, and the disc cutter and the two rolling rings are respectively connected and controlled by a pressing cylinder. The disc cutter and the rolling ring are respectively connected and controlled by a pressing cylinder, when crease processing is carried out, the disc cutter does not extend out of the rolling ring, and the rolling ring applies proper pressure to the paper feeding plate under the action of the cylinder to press the crease; when carrying out the cutting operation, the disc cutter stretches out the rolling ring under the cylinder effect, takes place the unnecessary displacement simultaneously in order to prevent that the disc cutter from cutting the time, and two location gyro wheels withstand the disc cutter, and the cardboard moves under the drive of conveyer belt, and the disc cutter rolls cutting cardboard on the cardboard.
One end of the base 1 is provided with a feeding device 2, the feeding device 2 corresponds to the belt conveyor, and the feeding device is formed by sequentially arranging five rollers from top to bottom. The paperboards of different specifications enter the belt conveyor through the space between two adjacent rollers of different heights, the paperboards are fed onto the belt conveyor through the feeding device, and the paperboards are cut on the synchronous belt of the belt conveyor.
Four stock bins 9 and a material spreading frame 10 are designed in the embodiment, four kinds of paperboards with different specifications are placed in the four stock bins 9, and the paperboards enter the feeding device 2 through the material spreading frame 10. The material spreading frame comprises four layers of conveying belts, a driving motor and a synchronous belt, belt wheels of the conveying belts correspond to belt wheels 13 of the synchronous belt and are attracted through electromagnets, the driving motor drives the conveying belts on the corresponding layers to move through the synchronous belt, and the driving motor and the electromagnets are connected and controlled by an industrial personal computer. The conveyor belts are all driven by one motor. When the synchronous belt conveyor works, after the specification of the paper board is selected, the corresponding conveyor belt pulley is jointed with the synchronous belt pulley under the action of the electromagnet, the motor drives the conveyor belt on the corresponding layer to move through the synchronous belt, and the conveyor belts on other layers do not move.
The control system of the cutting machine of the embodiment needs to perform effective motion planning aiming at the specification of the currently processed carton and the position condition of each pressing cutter, and needs to integrate an MES interface, so that in order to fully exert the operation function of an upper computer, the control motion aspect adopts the form of an industrial personal computer, a motion controller C640A, an Anchuan servo driver and an Anchuan servo motor, 3 intelligent I/O controllers PL-I/O-16R are expanded to conveniently receive a large amount of field I/O signals and digital signal output, and the I/O controllers are connected with the motion controller C640A and serve as slave equipment of C640A. The industrial personal computer realizes the instruction transmission and information acquisition of the motion controller through a 100M Ethernet interface.
When the specific programming is realized, the industrial personal computer queries all state information of the equipment through the motion controller C640A, and then overall planning is carried out according to the carton specification required to be processed. Determining a transverse press-cutting position through a transverse feeding motor, and finishing transverse cutting and edge pressing through transverse movement of a transverse press-cutting knife; and selecting the nearest longitudinal pressing cutter suitable for processing, and matching with the action of a longitudinal feeding motor to finish longitudinal cutting and edge pressing.
Example 2:
a working method of a multi-specification and multi-material self-adaptive carton cutting machine utilizes the cutting machine in embodiment 1, and the specific operation process is as follows:
(1) inputting a preprocessed carton specification to an industrial personal computer according to the three-dimensional size of a packaged article, wherein the carton specification specifically comprises specification selection and three-dimensional size value setting;
(2) in combination with the specification of the carton, the industrial personal computer starts a driving motor and an electromagnet according to a pre-written internal program, attracts a conveying belt of a corresponding layer, conveys a correspondingly selected paperboard through the spreading frame 10, and outputs the paperboard 11 in a corresponding bin 9 from the bin 9 through the spreading frame 10;
(3) the paper board enters a synchronous belt in the cutting machine from the feeding device 2, after the paper board to be processed is conveyed to a station by the synchronous belt, the paper board on the synchronous belt is pressed tightly by the feeding compression roller 3 and the fixed compression roller 5 which are controlled by the industrial personal computer, and at the moment, the synchronous belt stops moving to prepare for cutting and creasing the paper board;
(4) the longitudinal pressing cutter 6 and the transverse pressing cutter 4 start operation according to a built-in program, the transverse pressing cutter 4 determines a transverse pressing position through a transverse feeding motor and a pressing cylinder, and transverse cutting and edge pressing are completed through transverse movement of the transverse pressing cutter; selecting a longitudinal pressing cutter from the slide rail, matching with a longitudinal feeding motor and a pressing cylinder to finish longitudinal cutting and edge pressing, wherein the whole displacement, cutting and edge pressing operations of the transverse pressing cutter and the longitudinal pressing cutter are intelligent operations realized under the control of a program in an industrial personal computer;
(5) and (3) after the cutting and the indentation are finished, the feeding compression roller 3 and the fixed compression roller 5 are lifted, the synchronous belt is started again to send out the processed paperboard, meanwhile, the next paperboard to be processed enters the cutting machine, and the steps (3) - (5) are repeated to realize continuous operation.
The cutting machine can realize the intelligent continuous operation processes of automatic selection, automatic feeding, automatic edge pressing cutting and automatic blanking of the paper boards, greatly improves the production efficiency of enterprises, and saves manpower and material resources.
Claims (2)
1. A multi-specification and multi-material self-adaptive carton cutting machine is characterized by comprising a base, wherein a belt conveyor and a portal frame are installed on the base, the portal frame is connected with a feeding compression roller, a transverse pressing cutter, a longitudinal pressing cutter and a fixed compression roller, the transverse pressing cutter is connected and controlled with a pressing cylinder through a transverse feeding motor, and the longitudinal pressing cutter is connected and controlled with the pressing cylinder through a longitudinal feeding motor;
an industrial personal computer, a servo motor, a servo driver, a motion controller and a UPS power supply are arranged in the base; the UPS power supply, the compaction cylinder, the transverse feeding motor and the longitudinal feeding motor are respectively connected with the industrial personal computer, and the servo motor drives the belt conveyor to operate;
the portal frame is provided with two transverse pressing cutters and six longitudinal pressing cutters, the top ends of the six longitudinal pressing cutters are connected to a sliding rail, and the sliding rail is connected to the portal frame in a sliding manner;
the pressing cutter comprises two rolling rings, a disc cutter and two positioning rollers, the two positioning rollers are oppositely and respectively arranged on the two rolling rings, the disc cutter is positioned between the two positioning rollers, and the disc cutter and the two rolling rings are respectively controlled by a pressing cylinder in a connecting way;
one end of the base is provided with a feeding device, the feeding device corresponds to the belt conveyor, and the feeding device is formed by sequentially arranging a plurality of rollers from top to bottom;
the carton cutting machine further comprises a plurality of bins and a material spreading frame, wherein paper boards are placed in the bins and enter the feeding device through the material spreading frame;
the material spreading frame comprises four layers of conveying belts, a driving motor and a synchronous belt, belt wheels of the conveying belts correspond to belt wheels of the synchronous belt and are attracted through electromagnets, the driving motor drives the conveying belts of the corresponding layers to move through the synchronous belt, and the driving motor and the electromagnets are connected and controlled by an industrial personal computer;
the quantity of feed bin is four, and the cardboard of different specifications is deposited respectively to four feed bins and the cardboard in four feed bins passes through four layers of conveyer belt respectively.
2. A method of operating the multi-gauge, multi-material adaptive carton cutter of claim 1, comprising the steps of:
(1) inputting the specification of a preprocessed carton into an industrial personal computer according to the three-dimensional size of a packaged article;
(2) in combination with the specification of the carton, the industrial personal computer starts a driving motor and attracts and closes the conveying belts of the corresponding layers according to a pre-written internal program, and the paperboards in the corresponding bins are output from the bins through the spreading frame;
(3) the paper board enters a synchronous belt in the cutting machine from a feeding device, and the paper board on the synchronous belt is pressed tightly by a feeding compression roller and a fixed compression roller;
(4) the longitudinal pressing cutter and the transverse pressing cutter start operation according to a built-in program, move according to a cutting route planned by the built-in program and complete corresponding cutting and indentation actions;
(5) and (5) after the cutting and the indentation are finished, the synchronous belt is started again to send out the finished paperboard, meanwhile, the next paperboard to be processed enters the cutting machine, and the steps (3) to (5) are repeated to realize continuous operation.
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| CN201810905180.6A CN108943845B (en) | 2018-08-09 | 2018-08-09 | Multi-specification and multi-material self-adaptive carton cutting machine and application thereof |
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| CN201810905180.6A CN108943845B (en) | 2018-08-09 | 2018-08-09 | Multi-specification and multi-material self-adaptive carton cutting machine and application thereof |
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| CN108943845B true CN108943845B (en) | 2020-11-27 |
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| CN109849421A (en) * | 2019-03-14 | 2019-06-07 | 中荣印刷集团股份有限公司 | A kind of automatic paper carton forming machine |
| CN113370578A (en) * | 2021-05-31 | 2021-09-10 | 枣阳市精石纸业有限公司 | Carton cutting device and carton forming equipment |
| CN116117916B (en) * | 2023-04-20 | 2023-07-04 | 广东龙邦机械有限公司 | Automatic change cardboard cutting machine of cardboard |
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