CN108891105A - Explosion-proof glass and preparation method thereof - Google Patents
Explosion-proof glass and preparation method thereof Download PDFInfo
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- CN108891105A CN108891105A CN201810609286.1A CN201810609286A CN108891105A CN 108891105 A CN108891105 A CN 108891105A CN 201810609286 A CN201810609286 A CN 201810609286A CN 108891105 A CN108891105 A CN 108891105A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
- B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
- B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
- B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
- B32B17/10009—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the number, the constitution or treatment of glass sheets
- B32B17/10036—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the number, the constitution or treatment of glass sheets comprising two outer glass sheets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
- B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
- B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
- B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
- B32B17/10009—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the number, the constitution or treatment of glass sheets
- B32B17/10082—Properties of the bulk of a glass sheet
- B32B17/10091—Properties of the bulk of a glass sheet thermally hardened
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
- B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
- B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
- B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
- B32B17/1055—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
- B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
- B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
- B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
- B32B17/10807—Making laminated safety glass or glazing; Apparatus therefor
- B32B17/10816—Making laminated safety glass or glazing; Apparatus therefor by pressing
- B32B17/10871—Making laminated safety glass or glazing; Apparatus therefor by pressing in combination with particular heat treatment
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
- B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
- B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
- B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
- B32B17/10807—Making laminated safety glass or glazing; Apparatus therefor
- B32B17/10899—Making laminated safety glass or glazing; Apparatus therefor by introducing interlayers of synthetic resin
- B32B17/10908—Making laminated safety glass or glazing; Apparatus therefor by introducing interlayers of synthetic resin in liquid form
- B32B17/10917—Making laminated safety glass or glazing; Apparatus therefor by introducing interlayers of synthetic resin in liquid form between two pre-positioned glass layers
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C1/00—Ingredients generally applicable to manufacture of glasses, glazes, or vitreous enamels
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C14/00—Glass compositions containing a non-glass component, e.g. compositions containing fibres, filaments, whiskers, platelets, or the like, dispersed in a glass matrix
- C03C14/002—Glass compositions containing a non-glass component, e.g. compositions containing fibres, filaments, whiskers, platelets, or the like, dispersed in a glass matrix the non-glass component being in the form of fibres, filaments, yarns, felts or woven material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2250/00—Layers arrangement
- B32B2250/03—3 layers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2250/00—Layers arrangement
- B32B2250/40—Symmetrical or sandwich layers, e.g. ABA, ABCBA, ABCCBA
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- Geochemistry & Mineralogy (AREA)
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Abstract
The invention relates to special glass, in particular to explosion-proof glass and a preparation method thereof. The explosion-proof glass comprises multiple layers of toughened glass and a high polymer film mixed in the middle of the toughened glass, wherein: the toughened glass comprises the following components in parts by weight: 100 parts of quartz sand, 10-20 parts of boron nitride fiber, 5-20 parts of bentonite, 5-10 parts of boron oxide, 5-15 parts of potassium carbonate, 3-8 parts of mirabilite, 0.5-5 parts of cesium nitrate, 0.5-3 parts of zinc oxide, 0.5-5 parts of fluxing agent and 0.5-1 part of reducing agent. The invention has the following beneficial effects: (1) the raw materials are added with toughening components, so that the explosion-proof effect is good; (2) is a multi-layer laminated structure; (3) the safety is good.
Description
Technical field
The present invention relates to a kind of special glasss, more particularly, to a kind of implosion guard and preparation method thereof.
Background technique
Implosion guard is to prevent the glass of violence impact, it is to utilize special additive and intermediate interlayer
The special glass being made by machining will not be fallen easily glass is broken, because intermediate material and the other side is anti-
Quick-fried glass is sufficiently bonded together.Therefore, implosion guard can greatly reduce when meeting with violence impact to personnel and valuables
The injury of product.
Implosion guard presses the difference of production and processing technology, is divided into two classes:
Plain edition implosion guard
Plain edition implosion guard, the special glass that glass structure is mostly made into monolithic float glass by intensive treatment are strengthened
Treated, and glass surface has stronger violence impact capacity, and such glass is constantly thickened with thickness of glass, explosion-proof
Effect is constantly enhanced, and thickness is most generally 20 millimeters thick, and the glass beyond 20 millimeters or more thickness is made into implosion guard, by force
Change processing is difficult one-time-reach-place, don't fail to be prudent for selection common explosion proof glass customers group.
Once rupturing, glass just becomes fragment, cannot effectively keep out wind pressure or weight secondary pulse plain edition implosion guard.
In a strict sense, plain edition implosion guard and it is not belonging to " implosion guard " truly.
Reinforced implosion guard
Reinforced implosion guard is that folder among two panels or multi-disc float glass is pressed and use up through hot press with tough PVB film
Intermediate air is possibly discharged, be then placed in high steam kettle using high temperature and pressure remaining a small amount of air is dissolved in into glue film and
At.
Such as one kind disclosed a kind of implosion guard material and preparation method thereof, Shen Qing Publication in Chinese patent literature
Number CN105693088A, a kind of implosion guard material of the disclosure of the invention and preparation method thereof, above-mentioned implosion guard material, by
It contains the following parts by weight and is made:75-80 parts of silica, 8-11 parts of boron oxide, 2-3 parts of silicon phosphoric acid, methyl triacetyl
1-2 parts of oxysilane, 1-1.5 parts of aluminosilicate magnesium, 1-1.5 parts of sodium bismuthate, 0.5-0.9 parts of cerium nitrate hexahydrate, rutile 0.5-
0.8 part, two quaternary amine 0.02-0.05 of 0.05-0.5 parts of sodium tripolyphosphate, 0.02-0.4 parts of lead oxide and dimethyl silicone polymer
Part, while providing a kind of preparation method of implosion guard material.But do not have in its implosion guard add toughening it is effective at
Point, explosion-proof effect is poor, while the organic matter wherein added is in fusion process, it may occur that decomposes, is unable to reach described in it
Function.
Summary of the invention
The present invention be in order to overcome in the material of implosion guard in the prior art without toughening ingredient, while be single layer structure,
The problem of without organic filled layer, explosion-proof effect is poor, is scattered on the ground after glass breaking provides in a kind of material and is added to toughening group
Divide, be multilayered structure, contain organic filled layer between layers, explosion-proof effect is good, will not be scattered on the ground after glass breaking, safety
Reliable a kind of implosion guard and preparation method thereof.
To achieve the goals above, the present invention uses following technical scheme:
A kind of implosion guard, the implosion guard are thin by multilayer tempered glass and the macromolecule being mixed among tempered glass
Film composition, wherein:
The tempered glass includes following components in parts by weight:It is 100 parts of quartz sand, 10-20 parts of boron nitride fiber, swollen
Moisten soil 5-20,5-10 parts of boron oxide, 5-15 parts of potassium carbonate, 3-8 parts of saltcake, 0.5-5 parts of cesium nitrate, 0.5-3 parts of zinc oxide, fluxing
0.5-5 parts of agent, 0.5-1 parts of reducing agent.
Implosion guard in the present invention uses multi-layer structure design, is mingled with macromolecule membrane, Neng Gouyou between layers
The explosion-proof effect of the reinforcing glass of effect, while after glass breaking, broken glass will not enhance there is a phenomenon where being scattered on the ground
The safety of glass in use.Meanwhile boron nitride fiber toughening is used in glass raw material, so that the toughness of glass is big
It is big to be promoted, so that its mechanics effect greatly promotes, enhance its explosion-proof effect.Also added in the present invention a large amount of potassium element with
And cesium element, so that the tempered glass in the present invention is caesium potassium tempered glass, fire resisting effect and mechanical characteristic also can be significantly
It is promoted.
Preferably, in the tempered glass in parts by weight:Quartz sand, boron nitride fiber, bentonite and
The weight ratio of boron oxide is 100:15-20:10-15:6-8.
The main function of quartz sand is to provide silica in the present invention, and silica constitutes skeleton in glass, can
It is effective to assign the good chemical stability of glass, thermal stability, the transparency, higher softening temperature, hardness and mechanical strength.
Contain a large amount of aluminium oxide in bentonite, the tendency towards devitrification of glass can be effectively reduced, improve the chemical stabilization of glass, heat is steady
Qualitative and mechanical strength mitigates erosion of the glass to refractory material, expands glass forming operation range.Boron oxide be added so that
Glass becomes Pyrex, and it is approximately the one third of simple glass that borosilicate glass, which has low-down thermal expansion coefficient,.This
It will reduce because being influenced caused by temperature gradient stress, to have stronger break resistance.
Preferably, potassium carbonate in the tempered glass, saltcake, cesium nitrate and zinc oxide weight ratio be 5-10:
3-8:1-3:1。
Preferably, the weight ratio that the fluxing agent is potassium fluoborate, fluorite and aluminium oxide is 0.5:2:2 mixing
Object.
Preferably, the reducing agent is one of coal dust, carbon dust and metal antimony powder.
Preferably, the diameter of the boron nitride fiber is 80 ~ 120 nanometers, length is 10-100 microns.
Preferably, the macromolecule membrane is borosilicate modified poly ethylene butyral resin, preparation method is as follows:It presses
According to parts by weight meter, 18-25 parts of polyvinyl alcohol and 3-6 parts of boric acid is dissolved in the water that 250 parts of temperature are 95 DEG C, is completely dissolved
Temperature is reduced afterwards to 65-70 DEG C, is then added n-butanal 12-18 parts and the hydrochloric acid 5 that concentration is 35% is added dropwise thereto after mixing evenly
Part, it reacts 1-3 hours, is then added dropwise methyl triacetoxysilane 5-8 parts thereto again, the reaction was continued 0.5-1.5 hours, when
When the gelation time of product reaches 20-30min/100 DEG C, stops reaction, obtain borosilicate modified poly ethylene butyral resin, institute
The macromolecule membrane stated is with a thickness of 150-250 μm.
Polyvinyl butyral resin has transparent good, a big advantage of impact strength, at the same its have to glass it is fabulous
Adhesive force, can effective glassivation so that glass will not be scattered on the ground after fragmentation be still able to maintain original state, lead to
Crossing the modified polyvinyl butyral resin of borosilicate has good fire-retardant and high temperature resistance, under conditions of 600 DEG C also not
It can degrade, still be able to maintain its mechanical property.
A kind of preparation method of foregoing implosion guard, the preparation method include the following steps:
(1)Each component is weighed according to formula, it is placed in ball mill by the raw material in addition to boron nitride fiber, and it is mixed to carry out grinding
It closes, obtains glass original powder;
(2)By step(1)Obtained in glass original powder be placed in smelting furnace, gradient increased temperature, then during gradient increased temperature plus
Enter boron nitride fiber, after mixing, cast molding obtains glass raw sheet;
(3)By step(2)Obtained in glass raw sheet annealed several times, obtain tempered glass;
(4)By step(3)In tempered glass between salivate one layer of macromolecule membrane, and tempered glass is passed through by height by hot pressing
Molecular film mutually bonds, and obtains implosion guard.
Preferably, the step(2)In gradient increased temperature program it is as follows:By glass original powder with the rate of 50 DEG C/min
From room temperature to 800 DEG C, 20 minutes then are kept the temperature, then proceedes to be warming up to 1200-1350 DEG C, keeps the temperature 1 hour, finally heat up
To 1450 DEG C, after boron nitride fiber is added, 20-45 minutes are kept the temperature.
Preferably, the annealing steps are as follows:Obtained glass raw sheet is warming up to 850 DEG C, keeps the temperature 1 hour, so
Temperature is reduced to room temperature with the rate of 2 DEG C/min afterwards, is annealed 3 times.
Therefore, the present invention has the advantages that:(1)Toughening ingredient is added in raw material, explosion-proof effect is good;(2)For
Multilayer doubling structure;(3)Safety is good.
Specific embodiment
Technical solution of the present invention is made to further describe explanation below by specific embodiment.
If saying that the raw material of use is raw material commonly used in the art without specified otherwise, in the embodiment of the present invention, implement
Method employed in example, is the conventional method of this field.
Embodiment 1
A kind of implosion guard, the implosion guard are thin by multilayer tempered glass and the macromolecule being mixed among tempered glass
Film composition, wherein:
The tempered glass includes following components in parts by weight:100 parts of quartz sand, diameter are 80 nanometers, and length is
10 microns of 100 parts of boron nitride fibers, bentonite 5,5 parts of boron oxide, 5 parts of potassium carbonate, 3 parts of saltcake, 0.5 part of cesium nitrate, zinc oxide
0.5 part, 0.05 part of potassium fluoborate, 0.23 part of fluorite, 0.23 part of aluminium oxide and 0.5 part of coal dust.
The macromolecule membrane is borosilicate modified poly ethylene butyral resin, and preparation method is as follows:According to parts by weight
Number meter, 18 parts of polyvinyl alcohol and 3 parts of boric acid is dissolved in the water that 250 parts of temperature are 95 DEG C, reduces temperature extremely after being completely dissolved
65 DEG C, 12 parts of n-butanal is then added, concentration is added dropwise thereto after mixing evenly is 5 parts of hydrochloric acid of 35%, reacts 1 hour, then
It is added dropwise 5 parts of methyl triacetoxysilane thereto again, the reaction was continued 0.5 hour, when the gelation time of product reaches
At 20min/100 DEG C, stops reaction, obtain borosilicate modified poly ethylene butyral resin, the macromolecule membrane is with a thickness of 150
μm。
A kind of preparation method of foregoing implosion guard, the preparation method include the following steps:
(1)Each component is weighed according to formula, it is placed in ball mill by the raw material in addition to boron nitride fiber, and it is mixed to carry out grinding
It closes, obtains glass original powder.
(2)By step(1)Obtained in glass original powder be placed in smelting furnace, gradient increased temperature, then in gradient increased temperature process
Middle addition boron nitride fiber, after mixing, cast molding obtains glass raw sheet;
The step(2)In gradient increased temperature program it is as follows:By glass original powder with the rate of 50 DEG C/min from room temperature to
800 DEG C, 20 minutes then are kept the temperature, then proceedes to be warming up to 1200 DEG C, keeps the temperature 1 hour, be finally warming up to 1450 DEG C, nitridation is added
After boron fibre, 20 minutes are kept the temperature.
(3)By step(2)Obtained in glass raw sheet annealed several times, obtain tempered glass;
The annealing steps are as follows:Obtained glass raw sheet is warming up to 850 DEG C, 1 hour is kept the temperature, then with 2 DEG C/min's
Rate reduces temperature to room temperature, anneals 3 times.
(4)By step(3)In tempered glass between salivate one layer of macromolecule membrane, and tempered glass is led to by hot pressing
It crosses macromolecule membrane mutually to bond, obtains implosion guard.
Embodiment 2
A kind of implosion guard, the implosion guard are thin by multilayer tempered glass and the macromolecule being mixed among tempered glass
Film composition, wherein:
The tempered glass includes following components in parts by weight:100 parts of quartz sand, diameter are 120 nanometers, and length is
100 microns of 20 parts of boron nitride fibers, bentonite 20,10 parts of boron oxide, 15 parts of potassium carbonate, 8 parts of saltcake, 5 parts of cesium nitrate, zinc oxide
3 parts, potassium fluoborate 0.56,2.22 parts of fluorite, 2.22 parts of aluminium oxide and 0.5-1 parts of carbon dust.
The macromolecule membrane is borosilicate modified poly ethylene butyral resin, and preparation method is as follows:According to parts by weight
Number meter, 25 parts of polyvinyl alcohol and 6 parts of boric acid is dissolved in the water that 250 parts of temperature are 95 DEG C, reduces temperature extremely after being completely dissolved
70 DEG C, 18 parts of n-butanal is then added, concentration is added dropwise thereto after mixing evenly is 5 parts of hydrochloric acid of 35%, reacts 3 hours, then
It is added dropwise 8 parts of methyl triacetoxysilane thereto again, the reaction was continued 1.5 hours, when the gelation time of product reaches
At 30min/100 DEG C, stops reaction, obtain borosilicate modified poly ethylene butyral resin, the macromolecule membrane is with a thickness of 250
μm。
A kind of preparation method of foregoing implosion guard, the preparation method include the following steps:
(1)Each component is weighed according to formula, it is placed in ball mill by the raw material in addition to boron nitride fiber, and it is mixed to carry out grinding
It closes, obtains glass original powder;
(2)By step(1)Obtained in glass original powder be placed in smelting furnace, gradient increased temperature, then during gradient increased temperature plus
Enter boron nitride fiber, after mixing, cast molding obtains glass raw sheet;
The step(2)In gradient increased temperature program it is as follows:By glass original powder with the rate of 50 DEG C/min from room temperature to
800 DEG C, 20 minutes then are kept the temperature, then proceedes to be warming up to 1350 DEG C, keeps the temperature 1 hour, be finally warming up to 1450 DEG C, nitridation is added
After boron fibre, 45 minutes are kept the temperature.
(3)By step(2)Obtained in glass raw sheet annealed several times, obtain tempered glass;
The annealing steps are as follows:Obtained glass raw sheet is warming up to 850 DEG C, 1 hour is kept the temperature, then with 2 DEG C/min's
Rate reduces temperature to room temperature, anneals 3 times.
(4)By step(3)In tempered glass between salivate one layer of macromolecule membrane, and tempered glass is led to by hot pressing
It crosses macromolecule membrane mutually to bond, obtains implosion guard.
Embodiment 3
A kind of implosion guard, the implosion guard are thin by multilayer tempered glass and the macromolecule being mixed among tempered glass
Film composition, wherein:
The tempered glass includes following components in parts by weight:100 parts of quartz sand, diameter are 100 nanometers, and length is
50 microns of 15 parts of boron nitride fibers, bentonite 10,6 parts of boron oxide, 5 parts of potassium carbonate, 3 parts of saltcake, 1 part of cesium nitrate, zinc oxide 1
Part, 0.4 part of potassium fluoborate, 1.8 parts of fluorite, 1.8 parts of aluminium oxide and 0.6 part of metal antimony powder.
The macromolecule membrane is borosilicate modified poly ethylene butyral resin, and preparation method is as follows:According to parts by weight
Number meter, 20 parts of polyvinyl alcohol and 4 parts of boric acid is dissolved in the water that 250 parts of temperature are 95 DEG C, reduces temperature extremely after being completely dissolved
66 DEG C, 15 parts of n-butanal is then added, concentration is added dropwise thereto after mixing evenly is 5 parts of hydrochloric acid of 35%, reacts 2 hours, then
It is added dropwise 6 parts of methyl triacetoxysilane thereto again, the reaction was continued 1 hour, when the gelation time of product reaches 25min/
At 100 DEG C, stops reaction, obtain borosilicate modified poly ethylene butyral resin, the macromolecule membrane is with a thickness of 200 μm.
A kind of preparation method of foregoing implosion guard, the preparation method include the following steps:
(1)Each component is weighed according to formula, it is placed in ball mill by the raw material in addition to boron nitride fiber, and it is mixed to carry out grinding
It closes, obtains glass original powder.
(2)By step(1)Obtained in glass original powder be placed in smelting furnace, gradient increased temperature, then in gradient increased temperature process
Middle addition boron nitride fiber, after mixing, cast molding obtains glass raw sheet;
The step(2)In gradient increased temperature program it is as follows:By glass original powder with the rate of 50 DEG C/min from room temperature to
800 DEG C, 20 minutes then are kept the temperature, then proceedes to be warming up to 1300 DEG C, keeps the temperature 1 hour, be finally warming up to 1450 DEG C, nitridation is added
After boron fibre, 35 minutes are kept the temperature.
(3)By step(2)Obtained in glass raw sheet annealed several times, obtain tempered glass;
The annealing steps are as follows:Obtained glass raw sheet is warming up to 850 DEG C, 1 hour is kept the temperature, then with 2 DEG C/min's
Rate reduces temperature to room temperature, anneals 3 times.
(4)By step(3)In tempered glass between salivate one layer of macromolecule membrane, and tempered glass is led to by hot pressing
It crosses macromolecule membrane mutually to bond, obtains implosion guard.
Embodiment 4
A kind of implosion guard, the implosion guard are thin by multilayer tempered glass and the macromolecule being mixed among tempered glass
Film composition, wherein:
The tempered glass includes following components in parts by weight:100 parts of quartz sand, diameter are 85 nanometers, and length is
80 microns of 20 parts of boron nitride fibers, bentonite 15,8 parts of boron oxide, 10 parts of potassium carbonate, 8 parts of saltcake, 3 parts of cesium nitrate, zinc oxide 1
Part, 0.3 part of potassium fluoborate, 1.3 parts of fluorite, 1.3 parts of aluminium oxide and 0.8 part of carbon dust.
The macromolecule membrane is borosilicate modified poly ethylene butyral resin, and preparation method is as follows:According to parts by weight
Number meter, 22 parts of polyvinyl alcohol and 4 parts of boric acid is dissolved in the water that 250 parts of temperature are 95 DEG C, reduces temperature extremely after being completely dissolved
68 DEG C, 14 parts of n-butanal is then added, concentration is added dropwise thereto after mixing evenly is 5 parts of hydrochloric acid of 35%, reacts 2 hours, then
It is added dropwise 7 parts of methyl triacetoxysilane thereto again, the reaction was continued 1 hour, when the gelation time of product reaches 30min/
At 100 DEG C, stops reaction, obtain borosilicate modified poly ethylene butyral resin, the macromolecule membrane is with a thickness of 180 μm.
A kind of preparation method of foregoing implosion guard, the preparation method include the following steps:
(1)Each component is weighed according to formula, it is placed in ball mill by the raw material in addition to boron nitride fiber, and it is mixed to carry out grinding
It closes, obtains glass original powder.
(2)By step(1)Obtained in glass original powder be placed in smelting furnace, gradient increased temperature, then in gradient increased temperature process
Middle addition boron nitride fiber, after mixing, cast molding obtains glass raw sheet;
The step(2)In gradient increased temperature program it is as follows:By glass original powder with the rate of 50 DEG C/min from room temperature to
800 DEG C, 20 minutes then are kept the temperature, then proceedes to be warming up to 1250 DEG C, keeps the temperature 1 hour, be finally warming up to 1450 DEG C, nitridation is added
After boron fibre, 40 minutes are kept the temperature.
(3)By step(2)Obtained in glass raw sheet annealed several times, obtain tempered glass;
The annealing steps are as follows:Obtained glass raw sheet is warming up to 850 DEG C, 1 hour is kept the temperature, then with 2 DEG C/min's
Rate reduces temperature to room temperature, anneals 3 times.
(4)By step(3)In tempered glass between salivate one layer of macromolecule membrane, and tempered glass is led to by hot pressing
It crosses macromolecule membrane mutually to bond, obtains implosion guard.
Embodiment 5
A kind of implosion guard, the implosion guard are thin by multilayer tempered glass and the macromolecule being mixed among tempered glass
Film composition, wherein:
The tempered glass includes following components in parts by weight:100 parts of quartz sand, diameter are 120 nanometers, and length is
10 microns of 18 parts of boron nitride fibers, bentonite 12,7 parts of boron oxide, 8 parts of potassium carbonate, 4 parts of saltcake, 2 parts of cesium nitrate, zinc oxide 1
Part, 0.2 part of potassium fluoborate, 0.8 part of fluorite, 0.8 part 0.5-5 parts and 1 part of metal antimony powder of aluminium oxide.
The macromolecule membrane is borosilicate modified poly ethylene butyral resin, and preparation method is as follows:According to parts by weight
Number meter, 18 parts of polyvinyl alcohol and 6 parts of boric acid is dissolved in the water that 250 parts of temperature are 95 DEG C, reduces temperature extremely after being completely dissolved
70 DEG C, 12 parts of n-butanal is then added, concentration is added dropwise thereto after mixing evenly is 5 parts of hydrochloric acid of 35%, reacts 1 hour, then
It is added dropwise 8 parts of methyl triacetoxysilane thereto again, the reaction was continued 1.5 hours, when the gelation time of product reaches
At 20min/100 DEG C, stops reaction, obtain borosilicate modified poly ethylene butyral resin, the macromolecule membrane is with a thickness of 180
μm。
A kind of preparation method of foregoing implosion guard, the preparation method include the following steps:
(1)Each component is weighed according to formula, it is placed in ball mill by the raw material in addition to boron nitride fiber, and it is mixed to carry out grinding
It closes, obtains glass original powder.
(2)By step(1)Obtained in glass original powder be placed in smelting furnace, gradient increased temperature, then in gradient increased temperature process
Middle addition boron nitride fiber, after mixing, cast molding obtains glass raw sheet;
The step(2)In gradient increased temperature program it is as follows:By glass original powder with the rate of 50 DEG C/min from room temperature to
800 DEG C, 20 minutes then are kept the temperature, then proceedes to be warming up to 1300 DEG C, keeps the temperature 1 hour, be finally warming up to 1450 DEG C, nitridation is added
After boron fibre, 40 minutes are kept the temperature.
(3)By step(2)Obtained in glass raw sheet annealed several times, obtain tempered glass;
The annealing steps are as follows:Obtained glass raw sheet is warming up to 850 DEG C, 1 hour is kept the temperature, then with 2 DEG C/min's
Rate reduces temperature to room temperature, anneals 3 times.
(4)By step(3)In tempered glass between salivate one layer of macromolecule membrane, and tempered glass is led to by hot pressing
It crosses macromolecule membrane mutually to bond, obtains implosion guard.
Embodiment 1-5 is obtained in the present invention passes through mechanical test, result such as following table.
Table 1
Project | Impact strength MPa | Tensile strength MPa | Light transmittance % | Refractive index |
Embodiment 1 | 880 | 750 | 93 | 1.73 |
Embodiment 2 | 905 | 780 | 93 | 1.75 |
Embodiment 3 | 890 | 820 | 94 | 1.77 |
Embodiment 4 | 910 | 780 | 93 | 1.75 |
Embodiment 5 | 905 | 780 | 93 | 1.76 |
It can be seen from the data in the table that the implosion guard obtained through the invention has good mechanical property and good optics special
Property.
Claims (10)
1. a kind of implosion guard, characterized in that the implosion guard is by multilayer tempered glass and is mixed in tempered glass
Between macromolecule membrane composition, wherein:
The tempered glass includes following components in parts by weight:It is 100 parts of quartz sand, 10-20 parts of boron nitride fiber, swollen
Moisten soil 5-20,5-10 parts of boron oxide, 5-15 parts of potassium carbonate, 3-8 parts of saltcake, 0.5-5 parts of cesium nitrate, 0.5-3 parts of zinc oxide, fluxing
0.5-5 parts of agent, 0.5-1 parts of reducing agent.
2. a kind of implosion guard according to claim 1, characterized in that in the tempered glass according to parts by weight
Meter:Quartz sand, boron nitride fiber, bentonite and boron oxide weight ratio be 100:15-20:10-15:6-8.
3. a kind of implosion guard according to claim 1, characterized in that potassium carbonate, saltcake, nitre in the tempered glass
The weight ratio of sour caesium and zinc oxide is 5-10:3-8:1-3:1.
4. a kind of implosion guard according to claim 1 or 2 or 3, characterized in that the fluxing agent be potassium fluoborate,
The weight ratio of fluorite and aluminium oxide is 0.5:2:2 mixtures.
5. a kind of implosion guard according to claim 1, characterized in that the reducing agent is coal dust, carbon dust, Yi Jijin
Belong to one of antimony powder.
6. a kind of implosion guard according to claim 1 or 2, characterized in that the diameter of the boron nitride fiber be 80 ~
120 nanometers, length is 10-100 microns.
7. a kind of implosion guard according to claim 1, characterized in that the macromolecule membrane is the modified poly- second of borosilicate
Alkene butyral resin, preparation method are as follows:In parts by weight, 18-25 parts of polyvinyl alcohol and 3-6 parts of boric acid are dissolved in
Temperature is reduced in the water that 250 parts of temperature are 95 DEG C, after being completely dissolved to 65-70 DEG C, and it is equal that n-butanal 12-18 parts of stirring is then added
5 parts of hydrochloric acid that concentration is 35% are added dropwise after even thereto, reacts 1-3 hours, methyl triacetoxyl group silicon is then added dropwise thereto again
5-8 parts of alkane, the reaction was continued 0.5-1.5 hours, when the gelation time of product reaches 20-30min/100 DEG C, stops reaction,
Borosilicate modified poly ethylene butyral resin is obtained, the macromolecule membrane is with a thickness of 150-250 μm.
8. a kind of preparation method of implosion guard as described in claim 1, characterized in that the preparation method includes as follows
Step:
(1)Each component is weighed according to formula, it is placed in ball mill by the raw material in addition to boron nitride fiber, and it is mixed to carry out grinding
It closes, obtains glass original powder;
(2)By step(1)Obtained in glass original powder be placed in smelting furnace, gradient increased temperature, then during gradient increased temperature plus
Enter boron nitride fiber, after mixing, cast molding obtains glass raw sheet;
(3)By step(2)Obtained in glass raw sheet annealed several times, obtain tempered glass;
(4)By step(3)In tempered glass between salivate one layer of macromolecule membrane, and tempered glass is passed through by height by hot pressing
Molecular film mutually bonds, and obtains implosion guard.
9. the preparation method of implosion guard according to claim 8, characterized in that the step(2)In gradient liter
Warm program is as follows:By glass original powder with the rate of 50 DEG C/min from room temperature to 800 DEG C, then keep the temperature 20 minutes, then after
It is continuous to be warming up to 1200-1350 DEG C, 1 hour is kept the temperature, is finally warming up to 1450 DEG C, after boron nitride fiber is added, 20-45 points of heat preservation
Clock.
10. the preparation method of implosion guard according to claim 8, characterized in that the annealing steps are as follows:Will
To glass raw sheet be warming up to 850 DEG C, keep the temperature 1 hour, temperature then reduced to room temperature with the rate of 2 DEG C/min, is annealed 3 times.
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CN112125512A (en) * | 2020-10-10 | 2020-12-25 | 深圳市汇坤科技有限公司 | Explosion-proof screen and application thereof in terminal for children |
CN112919831A (en) * | 2019-12-06 | 2021-06-08 | 湖南创安防爆电器有限公司 | Explosion-proof glass |
CN113526875A (en) * | 2021-07-28 | 2021-10-22 | 安徽杜氏高科玻璃有限公司 | Anti-burst treatment method for glass cup production |
CN113585925A (en) * | 2021-08-24 | 2021-11-02 | 安徽鸿玻玻璃科技有限公司 | Production process of heat-insulation explosion-proof hollow glass |
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