CN108792028B - Scattered handle automatic arrangement system - Google Patents
Scattered handle automatic arrangement system Download PDFInfo
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- CN108792028B CN108792028B CN201710302886.9A CN201710302886A CN108792028B CN 108792028 B CN108792028 B CN 108792028B CN 201710302886 A CN201710302886 A CN 201710302886A CN 108792028 B CN108792028 B CN 108792028B
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- 238000009960 carding Methods 0.000 claims abstract description 21
- 230000005540 biological transmission Effects 0.000 claims abstract description 19
- 238000003860 storage Methods 0.000 claims abstract description 7
- 238000001514 detection method Methods 0.000 claims description 57
- 230000007246 mechanism Effects 0.000 claims description 42
- 238000009966 trimming Methods 0.000 claims description 16
- 230000033001 locomotion Effects 0.000 claims description 15
- 238000007493 shaping process Methods 0.000 claims description 13
- 230000001154 acute effect Effects 0.000 claims description 3
- 230000002093 peripheral effect Effects 0.000 claims description 3
- 238000007689 inspection Methods 0.000 claims 2
- 239000000725 suspension Substances 0.000 description 7
- 239000004033 plastic Substances 0.000 description 5
- 239000000463 material Substances 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 238000012797 qualification Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/56—Orientating, i.e. changing the attitude of, articles, e.g. of non-uniform cross-section
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Handcart (AREA)
- Making Paper Articles (AREA)
Abstract
The invention provides an automatic sorting system for scattered handles, which comprises the following components: a storage bin; the transmission device comprises a transmission belt and a hook; the continuous hanging handle sorting device comprises a first ejector rod which can push and remove the continuous hanging handle hung below the normal hanging handle in a direction away from the normal hanging handle; the overlapped handle sorting device comprises a second ejector rod which can move towards the conveying belt and can eject and remove the overlapped handles overlapped on the normal hanging handles towards a direction far away from the normal hanging handles; the reverse hanging handle sorting device comprises a third ejector rod which can move upwards and push upwards the reverse hanging handle reversely hung on the hook relative to the normal hanging handle and remove the reverse hanging handle; the cross handle sorting device includes carding part capable of being crossed between the cross handle crossed with the normal hanging handle and separating the cross handle from the normal hanging handle. The invention can arrange the handles hung on the hooks so that each handle left on the hooks is in a free hanging state.
Description
Technical Field
The invention relates to the technical field of packaging, in particular to an automatic sorting system for scattered handles.
Background
At present, the plastic handles of the cartons (boxes) are installed by manpower basically, the labor efficiency is low, the labor cost is high, and the automation of threading the handles is a necessary trend of the market. However, when the plastic handles are automatically arranged, the scattered plastic handles are poor in automatic arrangement efficiency, and mainly have the problems of mutual hanging, reverse hanging, overlapping and crossing of the handles, so that the running speed of automatic handle penetrating equipment is affected.
Disclosure of Invention
The invention aims to provide an automatic arrangement system for scattered handles, which can arrange the scattered handles hung on a hook, so that the handles remained on the hook are not hooked with each other and are in a single free hanging state.
In order to achieve the above object, the present invention provides a scattered handle automatic arrangement system, which comprises: the bin is used for placing the handle; the conveying device is arranged in the storage bin and comprises a conveying belt which is annularly arranged, and a plurality of hooks which are connected to the outer peripheral side of the conveying belt at intervals, wherein the hooks can sequentially hang at least one lifting handle in the storage bin along with the rotation of the conveying belt; handle sorting mechanism includes: the continuous hanging handle sorting device comprises a first ejector rod which can move towards the conveying belt and can push and remove the continuous hanging handle hung below the normal hanging handle towards the direction away from the normal hanging handle; the overlapped handle sorting device comprises a second ejector rod which can move towards the conveying belt and can eject and remove an overlapped handle overlapped on the normal hanging handle towards a direction away from the normal hanging handle; the reverse hanging handle sorting device comprises a third ejector rod which can move upwards and can push upwards the reverse hanging handle reversely hung on the hook relative to the normal hanging handle and remove the reverse hanging handle; the cross handle sorting device comprises a carding piece which can be scratched between a cross handle crossing the normal hanging handle and can separate the cross handle from the normal hanging handle.
The scattered handle automatic sorting system is characterized in that a handle placing space for placing handles and allowing the conveying belt to pass through and a handle sorting space which is positioned above the handle placing space and allowing the conveying belt to vertically pass through are arranged in the bin, the normal hanging handles, the continuous hanging handles and the overlapped handles which are positioned in the handle sorting space are in a vertical hanging state, and the handle sorting mechanism is positioned in the handle sorting space; the utility model discloses a handle sorting unit is hung in succession, even hang handle sorting unit is located the transmission band outside, just first ejector pin pushes away through the level link and hang the handle will link and hang the handle and reject, overlap the handle sorting unit and be located the transmission band is inboard, just the second ejector pin pushes away through the level overlap the handle will overlap the handle and reject, the third ejector pin of hanging the handle sorting unit in opposite is located the transmission band is inboard, and pushes away upwards the handle will hang the handle in opposite and reject, cross the handle sorting unit and be located the transmission band outside, just the carding is through rotatory follow cross the handle with normally hang between the handle.
The scattered handle automatic arrangement system comprises the handle and two handle chucks symmetrically connected with two ends of the handle, wherein the two handle chucks are obliquely arranged relative to the handle, and an included angle between each handle chuck and each handle is an acute angle.
According to the scattered handle automatic arrangement system, the handle clamping head at the upper end of the normal hanging handle is hooked with the hook, and the normal hanging handle is positioned at the outer side of the conveying belt; the handle clamping head at the upper end of the connecting hanging handle is hooked with the handle clamping head at the lower end of the normal hanging handle, and the first ejector rod pushes the handle of the connecting hanging handle to enable the handle clamping head at the upper end of the connecting hanging handle to slide from the handle clamping head at the lower end of the normal hanging handle; the handle clamping head at the upper end of the overlapped handle is hooked with the handle clamping head at the upper end of the normal hanging handle, and the second ejector rod pushes the handle clamping head at the upper end of the overlapped handle to enable the handle clamping head at the upper end of the overlapped handle to slide from the handle clamping head at the upper end of the normal hanging handle; the handle clamping head at the upper end of the anti-hanging handle is hooked and clamped with the hook, the handle of the anti-hanging handle and the handle clamping head at the lower end of the anti-hanging handle extend into the inner side of the conveying belt, and the third ejector rod pushes the part of the anti-hanging handle positioned in the inner side of the conveying belt upwards so that the handle clamping head at the upper end of the anti-hanging handle slides off from the hook; the handle of the crossed handle is crossed with the handle of the normal hanging handle, and the carding piece is used for separating the crossed handle from the normal hanging handle by extending between the handle of the crossed handle and the handle of the normal hanging handle and passing between the crossed handle and the normal hanging handle.
The scattered handle automatic sorting system comprises the continuous hanging handle sorting device, a first detection electric eye and a first driving piece, wherein the first detection electric eye can detect the position of the continuous hanging handle, and the first driving piece is electrically connected with the first detection electric eye and can drive the first ejector rod to move; the overlapped handle sorting device further comprises a second detection electric eye capable of detecting the position of the overlapped handle and a second driving piece which is electrically connected with the second detection electric eye and can drive the second ejector rod to move; the reverse hanging handle sorting device further comprises a third detection electric eye which can detect the position of the reverse hanging handle and is positioned at the inner side of the transmission belt, and a third driving piece which is electrically connected with the third detection electric eye and can drive the third ejector rod to move upwards; the crossed handle sorting device further comprises a first driving motor which drives the carding piece to rotate so that the carding piece can scratch between the crossed handle and the normal hanging handle.
The scattered handle automatic sorting system comprises the cross handle sorting device, a fourth detection electric eye capable of detecting the position of the cross handle, a fourth ejector rod capable of moving towards the conveying belt and pushing the cross handle to incline towards the carding piece, and a fourth driving piece electrically connected with the fourth detection electric eye and capable of driving the fourth ejector rod to move.
The scattered handle automatic sorting system comprises the third ejector rod, the fifth ejector rod, a fifth detection electric eye and a fifth driving piece, wherein the fifth ejector rod is arranged above the third ejector rod and is arranged on the outer side of the conveying belt, the fifth detection electric eye is capable of detecting the position of the reversely hanging handle and is arranged on the outer side of the conveying belt, the fifth driving piece is electrically connected with the fifth detection electric eye and can drive the fifth ejector rod to move downwards, and the fifth ejector rod can push the reversely hanging handle through downward movement and jointly remove the reversely hanging handle with the third ejector rod.
The scattered handle automatic arrangement system is characterized in that a handle feeding space which is positioned above the handle sorting mechanism and is used for the conveying belt to horizontally pass through is further arranged in the bin, handles on the hooks in the handle feeding space are handles to be mounted which are horizontally placed, and handle clamping heads at the front ends of the handles to be mounted are hooked with the hooks; the scattered handle automatic arrangement system further comprises: the lifting handle upper clamping plate mechanism is positioned in the lifting handle feeding space and outside the conveying belt, and comprises an upper clamping plate which can be abutted against the upper surface of the lifting handle to be provided with the lifting handle by downward movement; the handle lower clamping plate mechanism is positioned in the handle feeding space and is positioned at the inner side of the conveying belt, and comprises a lower clamping plate which can be abutted against the lower surface of the handle to be provided with the handle by upward movement; the handle pushing device is located in the handle feeding space and located on the outer side of the conveying belt, and comprises two pushing blocks which are respectively located on two sides of the handle upper clamping plate mechanism and can respectively push handle clamping heads at two ends of a handle to be mounted.
The scattered handle automatic sorting system as described above, wherein the scattered handle automatic sorting system further comprises: the handle shaping device is positioned in the handle feeding space and is positioned at the inner side of the conveying belt, and comprises a first top block which can be clamped with a handle clamping head at the rear end of the handle to be installed by upward movement; the lifting handle trimming device is located in the lifting handle feeding space and located on the inner side of the conveying belt, the lifting handle trimming device and the lifting handle shaping device are located on two sides of the lifting handle lower clamping plate mechanism respectively, and the lifting handle trimming device comprises a second jacking block capable of being attached to the outer side face of a lifting handle clamping head at the front end of the lifting handle to be installed through upward movement.
The scattered handle automatic sorting system as described above, wherein the handle pushing device further comprises: a second driving motor; the rotating shaft is connected with the second driving motor, and the second driving motor can drive the rotating shaft to rotate; two groups of driving wheels are respectively positioned at two sides of the lifting handle upper clamping plate mechanism, each group of driving wheels comprises a driving chain wheel and a driven chain wheel, and the driving chain wheels of the two groups of driving wheels are respectively connected at two ends of the rotating shaft and can rotate under the driving of the rotating shaft; the two chains are respectively positioned at two sides of the handle upper clamping plate mechanism, respectively wound on the outer sides of the two groups of driving wheels and can respectively rotate under the driving of the driving wheels of the two groups of driving wheels, and the two pushing blocks are respectively connected to the two chains and can push the handle to be mounted under the driving of the two chains.
The scattered handle automatic arrangement system has the characteristics and advantages that:
1. according to the scattered handle automatic sorting system, the hanging handle sorting device, the overlapping handle sorting device, the anti-hanging handle sorting device and the crossed handle sorting device are arranged, so that hanging handles of a hook can be sorted, the hanging handles, the overlapping handles, the anti-hanging handles and the crossed handles are removed, the hanging handles left on the hook are guaranteed to be in a free hanging state and arranged in a row, and accordingly the hanging handle conveying in rows is achieved;
2. according to the scattered handle automatic arrangement system, the handle upper clamping plate mechanism and the handle lower clamping plate mechanism are arranged, so that the handle is flat and fixed, and the handle pushing device is arranged, so that the handle can be horizontally conveyed to the next station, and automatic feeding of the handle is completed;
3. according to the scattered handle automatic arrangement system, the deformed or uneven handle chucks can be shaped through the handle shaping device and the handle trimming device, so that the subsequent handle feeding and mounting are facilitated, and the packaging qualification rate is improved;
4. the scattered lifting handle automatic arrangement system has high automation degree, effectively improves the working efficiency and reduces the production cost.
Drawings
The following drawings are only for purposes of illustration and explanation of the present invention and are not intended to limit the scope of the invention. Wherein:
FIG. 1 is a schematic view of one embodiment of a loose handle finishing system of the present invention;
FIG. 2 is an enlarged view of a portion of FIG. 1 at A;
FIG. 3 is a schematic view of the handle;
FIG. 4 is a schematic illustration of the handle on the hanger in an unordered state;
fig. 5 is a schematic view of the hanging state of the cross handle on the hanger.
Reference numerals for main elements:
automatic arrangement system for 10 scattered handles
101 feed bin
1011 handle placing space 1012 handle sorting space 1013 handle feeding space
102 conveyer 1021 conveyer belt 1022 couple
103 first ejector rod of hanging handle sorting device 1031
104 second ejector rod of 104 overlapped handle sorting device 1041
105 reverse hanging handle sorting device 1051 third ejector rod 1052 and fifth ejector rod
106 cross handle sorting device 1061 carding piece 1062 fourth ejector rod
107 handle upper clamping plate mechanism 1071 upper clamping plate
108 handle lower clamping plate mechanism 1081 lower clamping plate
109 handle pushing device 1091 pushing block 1092 rotating shaft
1093 drive wheel 1094 chain 1095 baffle
110 first top block of handle shaping device 1101
111 handle is neat device 1111 second kicking block
112 third driving motor 113 driven wheel 114 driving wheel axle
Handle 202 handle chuck with 20 handles 201
2021 outside surface
21 normal hanging handle 22 and connecting handle 23 overlapping handle
24 reverse hanging handle 25 crossed handle
Detailed Description
For a clearer understanding of technical features, objects, and effects of the present invention, a specific embodiment of the present invention will be described with reference to the accompanying drawings. Wherein the adjectives or adverbs "horizontal" and "vertical", "upward" and "downward", or "clockwise" and "counterclockwise" are used merely to facilitate relative reference between groups of terms, and do not describe any particular directional limitation on the modified term.
As shown in fig. 1, 4 and 5, the invention provides a scattered handle automatic sorting system 10, which comprises a bin 101 for placing handles, a conveying device 102 and a handle sorting mechanism for sorting abnormally suspended handles, wherein the handle sorting mechanism comprises a connected handle sorting device 103, an overlapped handle sorting device 104, an inversely hung handle sorting device 105 and a crossed handle sorting device 106;
the conveying device 102 is arranged in the storage bin 101, and comprises a conveying belt 1021 which is annularly arranged and can rotate annularly, and a plurality of hooks 1022 (or called hanging rods) which are connected to the outer peripheral side of the conveying belt 1021 at intervals, wherein the plurality of hooks 1022 can sequentially hang at least one lifting handle 20 in the storage bin 101 along with the rotation of the conveying belt 1021, for example, the hooks 1022 are in a long bar shape, the section of each hook is in a hook shape, and the distance between two adjacent hooks 1022 is larger than the length of one lifting handle;
the link handle sorting device 103 includes a first ejector 1031 which can move toward the conveyor belt 1021 and can eject and remove the link handle 22 suspended below the normal suspension handle 21 in a direction away from the normal suspension handle 21;
the overlapped handle sorting device 104 includes a second ejector rod 1041 which can move toward the conveying belt 1021 and can eject and reject the overlapped handle 23 overlapped on the normal hanging handle 21 in a direction away from the normal hanging handle 21;
the reverse hanging handle sorting device 105 comprises a third ejector rod 1051 which can move upwards and can eject and remove the reverse hanging handle 24 reversely hung on the hook 1022 relative to the normal hanging handle 21 upwards;
the cross handle sorting apparatus 106 includes a comb member 1061 capable of passing between the cross handle 25 crossing the normal hanging handle 21 and separating the cross handle 25 from the normal hanging handle 21, that is, the comb member 1061 passing between the cross handle 25 and the normal hanging handle 21 to comb the cross handles so as to separate the cross handles from each other.
According to the scattered handle automatic sorting system, through the arrangement of the continuous hanging handle sorting device 103, the overlapped handle sorting device 104, the reverse hanging handle sorting device 105 and the crossed handle sorting device 106, the hanging handles of the hooks 1022 can be sorted, the abnormally hung continuous hanging handles 22, the overlapped handles 23, the reverse hanging handles 24 and the crossed handles 25 are removed or carded, the free hanging state of the handles left on the hooks 1022 is ensured, and the handles are arranged in a row on the hooks 1022, so that the row conveying of the handles is realized.
The material of the bin 101 can be metal, plastic or wood, or can be the existing composite material with better strength.
As shown in fig. 1, in a preferred embodiment, the bin 101 is provided with a handle placing space 1011 for placing a handle and allowing a conveyor belt 1021 to pass through, and a handle sorting space 1012 located above the handle placing space 1011 and allowing the conveyor belt 1021 with the handle suspended to vertically pass through, wherein the handle placing space 1011 is a bottom space in the bin 101, and the normal hanging handle 21, the connecting hanging handle 22 and the overlapping handle 23 located in the handle sorting space 1012 are all in vertical hanging states;
the link handle sorting device 103 is positioned at the outer side of the conveying belt 1021, and the first ejector rod 1031 ejects the link handle 22 horizontally to remove the link handle 22; the overlapped handle sorting device 104 is positioned on the inner side of the conveying belt 1021, and the second ejector rod 1041 ejects the overlapped handle 23 horizontally to remove the overlapped handle 23; the reverse hanging handle sorting device 105 is positioned on the inner side of the conveying belt 1021, and the third ejector rod 1051 ejects the reverse hanging handle 24 upwards to remove the reverse hanging handle 24; the cross handle sorting device 106 is located outside the conveyor 1021 and the comb 1061 is moved through the space between the cross handle 25 and the normally suspended handle 21 by rotating from top to bottom, for example, the comb 1061 is a rotating rod which rotates clockwise about its center toward the conveyor 1021, thereby separating the cross handle 25 from the normally suspended handle 21, and for the cross handle 25 hooked with the hook 1022, it becomes a single freely suspended handle after being combed.
Further, on the outer side of the conveyor belt 1021, the linked handle sorting device 103 is located below the cross handle sorting device 106, on the inner side of the conveyor belt 1021, the third ejector rod 1051 of the reverse-hanging handle sorting device 105 is located below the overlapped handle sorting device 104, and the linked handle sorting device 103 and the third ejector rod 1051 of the reverse-hanging handle sorting device 105 are approximately corresponding in the horizontal direction, but may be staggered so as to avoid mutual interference, and the cross handle sorting device 106 and the overlapped handle sorting device 104 are approximately corresponding in the horizontal direction, so that the structure is compact and the layout is reasonable.
As shown in fig. 1 and 3, in a specific embodiment, the handle 20 includes a handle 201, and two handle chucks 202 symmetrically connected to two ends of the handle 201, where the two handle chucks 202 are obliquely arranged relative to the handle 201, and an included angle between the two handle chucks 202 and the handle 201 is an acute angle, and a middle part of the two handle chucks 202 is connected with the handle 201;
specifically, in the handle sorting space 1012, the handle clamping head at the upper end of the normal hanging handle 21 is hooked with the hook 1022, the handle of the normal hanging handle 21 is hung below the hook 1022, and the normal hanging handle 21 is positioned at the outer side of the conveying belt 1021; the handle clamp at the upper end of the connecting and hanging handle 22 is hooked and clamped with the handle clamp at the lower end of the normal hanging handle 21, and the first ejector rod 1031 pushes the handle of the connecting and hanging handle 22 to enable the handle clamp at the upper end of the connecting and hanging handle 22 to slip from the handle clamp at the lower end of the normal hanging handle 21; the handle clamp at the upper end of the overlapped handle 23 is hooked and clamped with the handle clamp at the upper end of the normal hanging handle 21, and the second ejector rod 1041 pushes the handle clamp at the upper end of the overlapped handle 23 to enable the handle clamp at the upper end of the overlapped handle 23 to slip from the handle clamp at the upper end of the normal hanging handle 21; the handle clamp at the upper end of the anti-hanging handle 24 is hooked with the hook 1022, the handle of the anti-hanging handle 24 and the handle clamp at the lower end of the handle clamp extend into the inner side of the conveying belt 1021, and the third ejector rod 1051 pushes upwards the part of the anti-hanging handle 24 positioned on the inner side of the conveying belt 1021, so that the handle clamp at the upper end of the anti-hanging handle 24 slides off the hook 1022; the handle clamp at the upper end of the crossed handle 25 is hooked with the hook 1022, the handle of the crossed handle 25 is crossed with the handle of the normal hanging handle 21, and the carding piece 1061 stretches into the space between the handle of the crossed handle 25 and the handle of the normal hanging handle 21 and stretches between the crossed handle 25 and the normal hanging handle 21 to separate the crossed handle 25 from the normal hanging handle 21.
Further, the hanging handle sorting device 103 further includes a first detecting electric eye capable of detecting the position of the hanging handle 22, and a first driving member electrically connected with the first detecting electric eye and capable of driving the first push rod 1031 to move, for example, after the hook 1022 moves to a distance exceeding a length of the handle above the detecting position of the first detecting electric eye, the first detecting electric eye still can detect the handle, and then the detected handle is the hanging handle 22, and the first detecting electric eye sends a signal to the first driving member, so that the first driving member drives the first push rod 1031 to push the hanging handle 22.
Further, the overlapped handle sorting device 104 further includes a second detection electric eye capable of detecting the position of the overlapped handle 23, and a second driving member electrically connected to the second detection electric eye and capable of driving the second ejector rod 1041 to move, where the second detection electric eye sends a signal to the second driving member after detecting the overlapped handle 23, so that the second driving member drives the second ejector rod 1041 to eject the overlapped handle 23. For example, according to the rotation speed of the conveyor 1021, the detection time of the second detection electric eye is set, for example, the detection time of the second detection electric eye is set to be the time when the hook 1022 moves to a specific position below the detection position of the second detection electric eye, the vertical distance between the specific position and the detection position of the second detection electric eye is smaller than the vertical length of the handle chuck and is greater than half of the vertical length of the handle chuck, so when the hook 1022 moves to the specific position, the handle 21 is normally suspended below the detection position of the second detection electric eye, and the handle chuck at the upper end of the overlapped handle 23 is exactly located at the detection position of the second detection electric eye, and if the second detection electric eye can detect the handle chuck at the detection time, the handle chuck is the handle chuck at the upper end of the overlapped handle 23, the second detection electric eye sends a signal to the second driving member, so that the second driving member drives the second ejector 1041 to push the handle chuck at the upper end of the overlapped handle 23.
Further, the anti-hanging handle sorting device 105 further includes a third detection electric eye capable of detecting the position of the anti-hanging handle 24 and located at the inner side of the conveyor belt 1021, and a third driving member electrically connected with the third detection electric eye and capable of driving the third ejector rod 1051 to move upwards, wherein after detecting the anti-hanging handle 24, the third detection electric eye sends a signal to the third driving member, so that the third driving member drives the third ejector rod 1051 to push the anti-hanging handle 24 upwards. Specifically, since the counter-hanging handle 24 is reversely hung on the hook 1022, a part of the counter-hanging handle 24 must extend into the inner side of the conveying belt 1021 transversely (horizontally or obliquely), and the counter-hanging handle 24 above the counter-hanging handle can be detected by the third detecting electric eye positioned on the inner side of the conveying belt 1021.
Further, the inverted hanging handle sorting device 105 further includes a fifth ejector rod 1052 located above the third ejector rod 1051 and located outside the conveying belt 1021, a fifth detection electric eye capable of detecting the position of the inverted hanging handle 24 and located outside the conveying belt 1021, and a fifth driving member electrically connected to the fifth detection electric eye and capable of driving the fifth ejector rod 1052 to move downward, wherein the fifth ejector rod 1052 can eject the inverted hanging handle 24 by pressing the inverted hanging handle 24 downward and jointly with the third ejector rod 1051, specifically, firstly, the third ejector rod 1051 pushes the inverted hanging handle 24 upward, so that the inverted hanging handle 24 moves toward the outside of the conveying belt 1021 while moving upward (see the inverted hanging handle 24 drawn by the dotted line in fig. 1), then the fifth detection electric eye can detect the portion of the inverted hanging handle 24 moving out of the conveying belt 1021, and the fifth detection electric eye sends a signal to the fifth driving member to make the fifth ejector rod 1 push down the inverted hanging handle 24, and the inverted hanging handle 24 can be ejected all the time by pressing the third ejector rod 1052 upward and the inverted hanging handle 24 downward. Wherein the fifth ejector 1052 of the inverted handle sort device 105 is positioned above the cross handle sort device 106.
Further, the cross-handle sorting apparatus 106 further includes a fourth detecting electric eye capable of detecting the position of the cross-handle 25, a fourth push rod 1062 capable of moving toward the conveyor belt 1021 and pushing the cross-handle 25 to incline, and a fourth driving member electrically connected to the fourth detecting electric eye and capable of driving the fourth push rod 1062 to move, wherein after detecting the cross-handle 25, the fourth detecting electric eye sends a signal to the fourth driving member to cause the fourth driving member to drive the fourth push rod 1062 to push the handle chuck at the upper end of the cross-handle 25, for example, the fourth push rod 1062 pushes the cross-handle 25 to incline toward the direction approaching the carding member 1061 by 30 ° to 60 °, preferably by 45 °, so that the handle and the lower end handle chuck of the cross-handle 25 approach the carding member 1061, facilitating the carding of the cross-handle 25, and then the carding member 1061 draws the cross-handle 21 from between the cross-handle 25 and the normal hanging handle 21. The fourth ejector rod 1062 is located above the carding member 1061, so as to avoid mutual interference between the fourth ejector rod 1062 and the second ejector rod 1041, the fourth ejector rod 1062 may be disposed below the second ejector rod 1041, which may solve the problem of mutual interference by staggering the action time of the two.
The detection time of the fourth detection electric eye may be set according to the rotation speed of the conveyor 1021, for example, the detection time of the fourth detection electric eye is set to be that the hook 1022 moves to the detection position of the fourth detection electric eye, when the hook 1022 moves to the detection position of the fourth detection electric eye, the handle chuck of the normal suspension handle 21 and the handle chuck of the cross handle 25 on the hook 1022 are just located at the detection position, the fourth detection electric eye sends a signal to the fourth driving member, so that the fourth driving member drives the fourth ejector rod 1062 to push the upper end of the cross handle 25 and the handle chuck of the upper end of the normal suspension handle 21, so that the cross handle 25 and the normal suspension handle 21 incline towards the carding member 1061, and the carding member 1061 is scratched between the cross handle 25 and the normal suspension handle 21, so as to separate the cross handle 25 and the normal suspension handle 21.
Further, the cross handle sorting apparatus 106 further includes a first drive motor for driving the comb member 1061 to pass between the cross handle 25 and the normal hanging handle 21 by rotating the comb member 1061.
The first driving piece, the second driving piece, the third driving piece, the fourth driving piece and the fifth driving piece are air cylinders or hydraulic cylinders.
As shown in fig. 1 and 2, in another specific embodiment, the bin 101 is further provided with a handle feeding space 1013 above the handle sorting mechanism (i.e. above the handle sorting space 1012) and through which the conveying belt 1021 horizontally passes, that is, the conveying belt 1021 rotates upward from the handle placing space 1011, passes through the handle sorting space 1012 and then rotates upward to enter the handle feeding space 1013, the handle (normally hanging the handle 21) on the hook 1022 of the handle feeding space 1013 is a handle to be installed in a horizontal state, and the handle chuck at the front end of the handle to be installed is hooked with the hook 1022 so as to move forward along with the hook 1022 and keep the handle to be installed in a horizontal state;
the scattered handle finishing system 10 further comprises a handle upper clamping plate mechanism 107, a handle lower clamping plate mechanism 108 and a handle pushing device 109, wherein the handle upper clamping plate mechanism 107 is positioned in the handle feeding space 1013 and is positioned outside (i.e. above) the conveying belt 1021, and the handle upper clamping plate mechanism 107 comprises an upper clamping plate 1071 which can be abutted against the upper surface of a handle to be provided with a handle by downward movement; the handle lower clamping plate mechanism 108 is positioned in the handle feeding space 1013 and is positioned at the inner side of the conveying belt 1021, the handle lower clamping plate mechanism 108 comprises a lower clamping plate 1081 which can be abutted against the lower surface of a handle to be installed by upward movement, the handle is more flat by jointly clamping the upper clamping plate 1071 and the lower clamping plate 1081, and the handle to be installed can be positioned; the handle pushing device 109 is located in the handle feeding space 1013 and is located outside (i.e. above) the conveying belt 1021, where the handle pushing device 109 includes two pushing blocks 1091 that are respectively located at two sides of the handle upper clamping plate mechanism 107 and can respectively push (or push) the handle chucks at two ends of the handle to be mounted, for example, the two pushing blocks 1091 push the handle to be mounted clamped between the upper clamping plate 1071 and the lower clamping plate 1081 to the handle mounting platform.
Specifically, the transmission device includes two transmission belts 1021, the two transmission belts 1021 are arranged side by side and at intervals and can rotate synchronously, two ends of the hook 1022 are respectively connected with the two transmission belts 1021, a hanging handle on the hook 1022 is located between the two transmission belts 1021, and the upper clamping plate 1071, the lower clamping plate 1081 and the two pushing blocks 1091 are all located between the two transmission belts 1021.
In this embodiment, through setting up handle punch holder mechanism 107 and handle lower plate mechanism 108, enable the handle level and fixed, through setting up and pushing away handle device 109, can carry the next station with the handle level, accomplish the automatic feeding of handle, after carrying the handle level, handle punch holder mechanism 107, handle lower plate mechanism 108 and pushing away handle device 109 reset, transmission band 1021 continues the circular motion.
Still further, the handle pushing device 109 further includes a second driving motor, a rotating shaft 1092, two sets of driving wheels 1093 and two chains 1094, where the rotating shaft 1092 is connected to the second driving motor, and the second driving motor can drive the rotating shaft 1092 to rotate; two groups of driving wheels 1093 are respectively positioned at two sides of the handle upper clamping plate mechanism 107, each group of driving wheels 1093 comprises a driving sprocket and a driven sprocket, and the driving sprockets of the two groups of driving wheels 1093 are respectively connected at two ends of the rotating shaft 1092 and can rotate under the driving of the rotating shaft 1092; the two chains 1094 are respectively located at two sides of the handle upper clamping plate mechanism 107, and respectively wind around the outer sides of the two groups of driving wheels 1093, and can respectively rotate under the driving of the driving wheels of the two groups of driving wheels 1093, and the two pushing blocks 1091 are respectively connected to the two chains 1094 and can push the handle to be mounted (for example, horizontally push) under the driving of the two chains 1094. The driving wheels 1093 of each group are not limited to a sprocket, and may be belt wheels, and the chain 1094 may be replaced by a belt.
Furthermore, a baffle 1095 is disposed at the outer sides of the two pushing blocks 1091, so as to limit the pushing blocks 1091 from two sides of the pushing blocks 1091, and prevent the pushing blocks 1091 from shifting outwards during the process of pushing the handles.
As further shown in fig. 1 and 2, the scattered handle automatic arrangement system 10 further includes a handle shaping device 110 and a handle trimming device 111, wherein the handle shaping device 110 is located in the handle feeding space 1013 and is located at the inner side (i.e. lower side) of the conveying belt 1021, and the handle shaping device 110 includes a first top block 1101 capable of being engaged (matched) with a handle chuck at the rear end of a handle to be mounted by moving upwards; the handle trimming device 111 is located in the handle feeding space 1013 and is located on the inner side (i.e. the lower side) of the conveying belt 1021, the handle trimming device 111 and the handle trimming device 110 are respectively located on two sides of the handle lower clamping plate mechanism 108, the conveying belt 1021 moves from the handle trimming device 110 to the handle trimming device 111, for example, the handle trimming device 111 is located on one side, far away from the handle sorting space 1012, of the handle lower clamping plate mechanism 108, the handle trimming device 110 is located on one side, close to the handle sorting space 1012, of the handle lower clamping plate mechanism 108, the handle trimming device 111 comprises a second top block 1111 which can be attached to the outer side 2021 of a handle clamping plate at the front end of a handle to be mounted by upward movement, the handle clamping plate is clamped with the handle clamping plate at one end of the handle by adopting the first top block 1101, the handle clamping plate can be trimmed by adopting the second top block 1111 to be attached to the outer side 2021 of the handle clamping plate at the other end of the handle clamping plate, the handle clamping plate can be aligned, and the handle clamping plate can be aligned.
The first top block 1101 and the second top block 1111 are both located between the two conveying belts 1021, the first top block 1101 is in a hook shape, the first top block 1101 can extend into the space between the handle chuck at the rear end of the handle to be mounted and the handle thereof, and is in hook-and-clip fit with the handle chuck at the rear end of the handle to be mounted, and the second top block 1111 is provided with an inclined surface which can be attached to the outer side 2021 of the handle chuck 202 of the handle to be mounted.
In addition, the first top block 1101 and the second top block 1111 are also driven by a driving member (such as a cylinder or a hydraulic cylinder) respectively, and cooperate with a detection electric eye, for example, the detection electric eye is installed on the handle shaping device 110, when the electric eye detects that the forefront end of the handle to be installed moves forward from the handle shaping device 110 by a distance exceeding half the length of the handle, a signal is sent to the driving member, so that the driving member drives the first top block 1101 to move vertically upward (see arrow pointing in fig. 2) until the handle to be installed is pushed against, as the handle to be installed continues to move forward, the first top block 1101 enters (cuts into) between the handle chuck and the handle to be installed at the rear end of the handle, and is in hook-and-clip fit with the handle to be installed at the rear end of the handle, at this time, the second top block 1111 of the handle shaping device 111 moves vertically upward (see arrow pointing in fig. 2) under the driving of the driving member until it is opposite to the inclined plane 1 of the chuck 202 to be installed, the handle to be installed, the conveying belt 202is stopped to rotate, then the lifting belt 1021 is stopped, the lifting mechanism is pushed down by the lifting belt clamping device 107, and the lifting belt clamping device 107 is pushed down by the lifting belt clamping device 109, and the handle is pushed down by the lifting belt clamping device 107 to realize the lifting device to move sequentially.
In this embodiment, through setting up handle shaping device 110 and neat device 111 of handle, can carry out the plastic to the handle dop of deformation or unevenness to make the handle arrange neatly, be convenient for follow-up carrying out handle material loading installation, improve the packing qualification rate.
As further shown in fig. 1, the conveying belt 1021 is, for example, a chain or a belt, the scattered handle automatic arrangement system 10 further comprises a third driving motor 112, a driving wheel and a plurality of driven wheels 113, for example, a chain wheel or a belt pulley, wherein the wheel shaft 114 of the driving wheel is connected with the third driving motor 112, the third driving motor 112 can drive the driving wheel to rotate through the wheel shaft 114 of the driving wheel, and the hooks 1022 on the conveying belt 1021 are parallel to the wheel shaft 114 of the driving wheel; the driven wheels and the driving wheels are arranged at intervals in an annular mode, and the two conveying belts 1021 are wound on the outer sides of the driving wheels and the driven wheels and can synchronously rotate under the driving of the driving wheels, so that the rotary motion of the conveying device is achieved.
The foregoing is illustrative of the present invention and is not to be construed as limiting the scope of the invention. Any equivalent changes and modifications can be made by those skilled in the art without departing from the spirit and principles of this invention, and are intended to be within the scope of this invention. It should be noted that, the components of the present invention are not limited to the above-mentioned overall application, and each technical feature described in the specification of the present invention may be selected to be used singly or in combination according to actual needs, so that other combinations and specific applications related to the present invention are naturally covered by the present invention.
Claims (9)
1. The utility model provides an automatic arrangement system of scattered handle, its characterized in that, the automatic arrangement system of scattered handle includes:
the bin is used for placing the handle;
the conveying device is arranged in the storage bin and comprises a conveying belt which is annularly arranged, and a plurality of hooks which are connected to the outer peripheral side of the conveying belt at intervals, wherein the hooks can sequentially hang at least one lifting handle in the storage bin along with the rotation of the conveying belt;
handle sorting mechanism includes:
the continuous hanging handle sorting device comprises a first ejector rod which can move towards the conveying belt and can push and remove the continuous hanging handle hung below the normal hanging handle towards the direction away from the normal hanging handle;
the overlapped handle sorting device comprises a second ejector rod which can move towards the conveying belt and can eject and remove an overlapped handle overlapped on the normal hanging handle towards a direction away from the normal hanging handle;
the reverse hanging handle sorting device comprises a third ejector rod which can move upwards and can push upwards the reverse hanging handle reversely hung on the hook relative to the normal hanging handle and remove the reverse hanging handle;
a cross handle sorting apparatus comprising a comb member capable of being passed between a cross handle crossing the normal hanging handle and capable of separating the cross handle from the normal hanging handle;
the lifting handle comprises a lifting handle body and two lifting handle clamping heads which are symmetrically connected with two ends of the lifting handle body, wherein the two lifting handle clamping heads are obliquely arranged relative to the lifting handle body, and an included angle between the two lifting handle clamping heads and the lifting handle body is an acute angle;
the handle clamping head at the upper end of the normal hanging handle is hooked with the hook, and the normal hanging handle is positioned at the outer side of the conveying belt; the handle clamping head at the upper end of the connecting handle is hooked and clamped with the handle clamping head at the lower end of the normal hanging handle;
the handle clamping head at the upper end of the overlapped handle is hooked with the handle clamping head at the upper end of the normal hanging handle, and the second ejector rod pushes the handle clamping head at the upper end of the overlapped handle to enable the handle clamping head at the upper end of the overlapped handle to slide from the handle clamping head at the upper end of the normal hanging handle;
the handle clamping head at the upper end of the anti-hanging handle is hooked with the hook, the handle of the anti-hanging handle and the handle clamping head at the lower end of the anti-hanging handle extend into the inner side of the conveying belt, and the third ejector rod pushes upwards the part of the anti-hanging handle located in the inner side of the conveying belt, so that the handle clamping head at the upper end of the anti-hanging handle slides from the hook.
2. The automatic sorting system for scattered handles according to claim 1, wherein the bin is internally provided with a handle placing space for placing handles and allowing the conveyor belt to pass through, and a handle sorting space which is positioned above the handle placing space and allowing the conveyor belt to vertically pass through, wherein the normal hanging handles, the continuous hanging handles and the overlapped handles which are positioned in the handle sorting space are in a vertical hanging state, and the handle sorting mechanism is positioned in the handle sorting space;
the utility model discloses a handle sorting unit is hung in succession, even hang handle sorting unit is located the transmission band outside, just first ejector pin pushes away through the level link and hang the handle will link and hang the handle and reject, overlap the handle sorting unit and be located the transmission band is inboard, just the second ejector pin pushes away through the level overlap the handle will overlap the handle and reject, the third ejector pin of hanging the handle sorting unit in opposite is located the transmission band is inboard, and pushes away upwards the handle will hang the handle in opposite and reject, cross the handle sorting unit and be located the transmission band outside, just the carding is through rotatory follow cross the handle with normally hang between the handle.
3. The automated discrete handle finishing system of claim 1 wherein the first carrier bar slides the handle clips at the upper end of the hitch handle off the handle clips at the lower end of the normal hitch handle by pushing on the handle handles of the hitch handle;
the handle handles of the crossed handles are crossed with the handle handles of the normal hanging handles, and the carding piece separates the crossed handles from the normal hanging handles by extending between the handle handles of the crossed handles and the handle handles of the normal hanging handles and passing between the crossed handles and the normal hanging handles;
the carding piece is a rotating rod.
4. The discrete handle finishing system of claim 1 or 2 wherein the means for sorting the linked handles further comprises a first detection eye capable of detecting the position of the linked handles and a first drive member electrically connected to the first detection eye and capable of driving the first ram to move;
the overlapped handle sorting device further comprises a second detection electric eye capable of detecting the position of the overlapped handle and a second driving piece which is electrically connected with the second detection electric eye and can drive the second ejector rod to move;
the reverse hanging handle sorting device further comprises a third detection electric eye which can detect the position of the reverse hanging handle and is positioned at the inner side of the transmission belt, and a third driving piece which is electrically connected with the third detection electric eye and can drive the third ejector rod to move upwards;
the crossed handle sorting device further comprises a first driving motor which drives the carding piece to rotate so that the carding piece can scratch between the crossed handle and the normal hanging handle.
5. The automated discrete handle finishing system of claim 1 or 2 wherein the cross handle sorting device further comprises a fourth inspection eye capable of inspecting the position of the cross handle, a fourth ejector pin capable of moving toward the conveyor belt and capable of ejecting the cross handle toward the card, and a fourth drive member electrically connected to the fourth inspection eye and capable of driving the movement of the fourth ejector pin.
6. The automated discrete handle finishing system of claim 1 or 2 wherein the counter-hanging handle sorting device further comprises a fifth ejector rod positioned above the third ejector rod and positioned outside the conveyor belt, a fifth detection electric eye capable of detecting the position of the counter-hanging handle and positioned outside the conveyor belt, and a fifth driving member electrically connected to the fifth detection electric eye and capable of driving the fifth ejector rod to move downward, the fifth ejector rod being capable of ejecting the counter-hanging handle by moving downward and rejecting the counter-hanging handle together with the third ejector rod.
7. The scattered handle automatic sorting system according to claim 1, wherein a handle feeding space which is positioned above the handle sorting mechanism and is used for the conveying belt to horizontally pass through is further arranged in the bin, a handle on the hook in the handle feeding space is a handle to be mounted which is horizontally placed, and a handle clamping head at the front end of the handle to be mounted is hooked with the hook;
the scattered handle automatic arrangement system further comprises:
the lifting handle upper clamping plate mechanism is positioned in the lifting handle feeding space and outside the conveying belt, and comprises an upper clamping plate which can be abutted against the upper surface of the lifting handle to be provided with the lifting handle by downward movement;
the handle lower clamping plate mechanism is positioned in the handle feeding space and is positioned at the inner side of the conveying belt, and comprises a lower clamping plate which can be abutted against the lower surface of the handle to be provided with the handle by upward movement;
the handle pushing device is located in the handle feeding space and located on the outer side of the conveying belt, and comprises two pushing blocks which are respectively located on two sides of the handle upper clamping plate mechanism and can respectively push handle clamping heads at two ends of a handle to be mounted.
8. The loose handle finishing system of claim 7, wherein the loose handle finishing system further comprises:
the handle shaping device is positioned in the handle feeding space and is positioned at the inner side of the conveying belt, and comprises a first top block which can be clamped with a handle clamping head at the rear end of the handle to be installed by upward movement;
the lifting handle trimming device is located in the lifting handle feeding space and located on the inner side of the conveying belt, the lifting handle trimming device and the lifting handle shaping device are located on two sides of the lifting handle lower clamping plate mechanism respectively, and the lifting handle trimming device comprises a second jacking block capable of being attached to the outer side face of a lifting handle clamping head at the front end of the lifting handle to be installed through upward movement.
9. The bulk handle finishing system of claim 7, wherein said handle pushing means further comprises:
a second driving motor;
the rotating shaft is connected with the second driving motor, and the second driving motor can drive the rotating shaft to rotate;
two groups of driving wheels are respectively positioned at two sides of the lifting handle upper clamping plate mechanism, each group of driving wheels comprises a driving chain wheel and a driven chain wheel, and the driving chain wheels of the two groups of driving wheels are respectively connected at two ends of the rotating shaft and can rotate under the driving of the rotating shaft;
the two chains are respectively positioned at two sides of the handle upper clamping plate mechanism, respectively wound on the outer sides of the two groups of driving wheels, and can respectively rotate under the driving of the driving sprockets of the two groups of driving wheels, and the two pushing blocks are respectively connected to the two chains and can push the handle to be mounted under the driving of the two chains.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201710302886.9A CN108792028B (en) | 2017-05-03 | 2017-05-03 | Scattered handle automatic arrangement system |
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| CN201710302886.9A CN108792028B (en) | 2017-05-03 | 2017-05-03 | Scattered handle automatic arrangement system |
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| CN108792028B true CN108792028B (en) | 2024-03-29 |
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