CN108656532A - A kind of preparation facilities of fiber reinforcement High Performance Thermoplastic Composites - Google Patents
A kind of preparation facilities of fiber reinforcement High Performance Thermoplastic Composites Download PDFInfo
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- CN108656532A CN108656532A CN201810220908.1A CN201810220908A CN108656532A CN 108656532 A CN108656532 A CN 108656532A CN 201810220908 A CN201810220908 A CN 201810220908A CN 108656532 A CN108656532 A CN 108656532A
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- sample
- high performance
- fiber reinforcement
- preparation facilities
- mechanical hand
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- 238000002360 preparation method Methods 0.000 title claims abstract description 17
- 239000000835 fiber Substances 0.000 title claims abstract description 16
- 229920006258 high performance thermoplastic Polymers 0.000 title claims abstract description 16
- 230000002787 reinforcement Effects 0.000 title claims abstract description 16
- 239000002131 composite material Substances 0.000 title claims abstract description 15
- 238000007789 sealing Methods 0.000 claims abstract description 4
- 238000010438 heat treatment Methods 0.000 claims description 20
- 238000010521 absorption reaction Methods 0.000 claims description 3
- 230000007423 decrease Effects 0.000 claims description 3
- 239000007787 solid Substances 0.000 claims 1
- 239000000463 material Substances 0.000 description 18
- 238000004519 manufacturing process Methods 0.000 description 14
- 238000000034 method Methods 0.000 description 10
- 239000010410 layer Substances 0.000 description 8
- 238000005516 engineering process Methods 0.000 description 3
- 230000002708 enhancing effect Effects 0.000 description 3
- 239000012815 thermoplastic material Substances 0.000 description 3
- 238000003466 welding Methods 0.000 description 3
- 238000001513 hot isostatic pressing Methods 0.000 description 2
- 238000007731 hot pressing Methods 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 239000004696 Poly ether ether ketone Substances 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 238000000149 argon plasma sintering Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- JUPQTSLXMOCDHR-UHFFFAOYSA-N benzene-1,4-diol;bis(4-fluorophenyl)methanone Chemical compound OC1=CC=C(O)C=C1.C1=CC(F)=CC=C1C(=O)C1=CC=C(F)C=C1 JUPQTSLXMOCDHR-UHFFFAOYSA-N 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 239000012636 effector Substances 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 239000000284 extract Substances 0.000 description 1
- 239000002657 fibrous material Substances 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 239000011229 interlayer Substances 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229920002530 polyetherether ketone Polymers 0.000 description 1
- 229920003225 polyurethane elastomer Polymers 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 239000013049 sediment Substances 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 229920005992 thermoplastic resin Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C64/00—Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
- B29C64/10—Processes of additive manufacturing
- B29C64/141—Processes of additive manufacturing using only solid materials
- B29C64/147—Processes of additive manufacturing using only solid materials using sheet material, e.g. laminated object manufacturing [LOM] or laminating sheet material precut to local cross sections of the 3D object
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C64/00—Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
- B29C64/20—Apparatus for additive manufacturing; Details thereof or accessories therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C64/00—Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
- B29C64/30—Auxiliary operations or equipment
- B29C64/307—Handling of material to be used in additive manufacturing
- B29C64/321—Feeding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C64/00—Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
- B29C64/30—Auxiliary operations or equipment
- B29C64/386—Data acquisition or data processing for additive manufacturing
- B29C64/393—Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y30/00—Apparatus for additive manufacturing; Details thereof or accessories therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y40/00—Auxiliary operations or equipment, e.g. for material handling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y50/00—Data acquisition or data processing for additive manufacturing
- B33Y50/02—Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- Mechanical Engineering (AREA)
- Optics & Photonics (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
The present invention relates to a kind of preparation facilities of fiber reinforcement High Performance Thermoplastic Composites, including mechanical hand and the vision positioning system that is fixed on mechanical hand;It is provided with negative pressure sucker below the vision positioning system, negative pressure sucker bottom is provided with multi-axis processing center;The multi-axis processing center is moved back and forth in horizontal plane along X, Y, Z axis direction, and the sample table for placing sample is provided on the multi-axis processing center;The sample table is arranged above vacuum slot, and vacuum slot is located at negative pressure sucker bottom, is connected with vacuum pump by sealing pipeline above vacuum slot;Device is by multi-axis processing center co-ordination, in conjunction with vision positioning system, it can be achieved that sample is accurately mounted on accurate position on sample table;And vacuum slot can realize high vacuum.The sample of be suitable for all size, shape;It is reasonable for structure, it is easy to operate.
Description
Technical field
The invention belongs to composite material preparation facilities technical field more particularly to a kind of fiber reinforcement high-performance thermoplastics
The preparation facilities of property composite material.
Background technology
Increasing material manufacturing is the method manufacture entity component successively to be added up using material.In traditional technique, complex component
It is often formed by assembling single simple part, this may lead to that early structure failure occurs at material joints.And
Increases material manufacturing technology can directly manufacture complicated shape object, not need mold and numerous complicated machining processes, and be not required to
Multiple single components are combined into entire complex component.In increasing material manufacturing technique, material is accurately placed at required position.It is surplus
Remaining material usually can be by utilization and recycle immediately to reduce waste.All these features make increases material manufacturing technology be ground as material
Tempting selection in hair and production.
Simple thermoplastic resin has the operational characteristic that heating softens, cools and solidifies, and is easy to use increasing material manufacturing technique
To prepare prototype or small lot finished parts.Common thermoplasticity increasing material manufacturing technique includes currently on the market:Fusion sediment at
Type FDM, precinct laser sintering SLS etc..Common increasing material manufacturing thermoplastic material includes ABS, PLA, PA, PC, PEI,
PEEK etc., form are mostly Filamentous or powdery to be respectively cooperating with FDM and SLS technological requirements.But by increasing material manufacturing method and used
The limitation of raw material, the component mechanical property prepared is generally relatively low, cannot meet commercial Application and be wanted to high performance unit
It asks.
Preparation facilities the degree of automation of existing fiber reinforcement High Performance Thermoplastic Composites is not high, cannot meet more
Crawl of the axis movement to enhancing thermoplastic sample cannot meet the welding assembly for realizing multiple components.
In view of the above problems, therefore, it is necessary to it makes improvements.
Invention content
The present invention is that it is compound to provide a kind of fiber reinforcement high-performance thermoplastic in order to overcome above-mentioned defect in the prior art
The preparation facilities of material.
In order to reach object above, the technical solution adopted in the present invention is:A kind of fiber reinforcement high-performance thermoplastic is multiple
The preparation facilities of condensation material, including mechanical hand and the vision positioning system that is fixed on mechanical hand;Under the vision positioning system
Side is provided with negative pressure sucker, and negative pressure sucker bottom is provided with multi-axis processing center;The multi-axis processing center horizontal plane along X,
Y, it is moved back and forth in Z-direction, the sample table for placing sample is provided on the multi-axis processing center;The sample table is just
Vacuum slot is arranged in top, and vacuum slot is located at negative pressure sucker bottom, passes through sealing pipeline and vacuum pump phase above vacuum slot
Even.
As a preferred embodiment of the present invention, computer is electrically connected on the mechanical hand, computer is described for receiving
The information that vision positioning system is sent out captures sample with mechanical hand cooperation.
As a preferred embodiment of the present invention, the computer is connected with vacuum pump, the absorption for controlling vacuum pump
Pressure.
Further include having IR heating plates as a preferred embodiment of the present invention, which is captured by mechanical hand, is used
It is heated in sample surfaces.
As a preferred embodiment of the present invention, sample is adsorbed in suction nozzle surface by the vacuum slot, and vacuum slot is true
Reciprocal of duty cycle is not less than 500mmHg.
As a preferred embodiment of the present invention, pressure sensor is housed inside the vacuum slot, in release sample
Apply opposition simultaneously, realizes the soft landing of sample.
As a preferred embodiment of the present invention, the mechanical hand is fixedly arranged on workbench, workbench can decline, rise or
The modes such as rotation move.
The beneficial effects of the invention are as follows:
1. accurately detecting the ready position of sample by setting vision positioning system, computer, negative pressure sucker is facilitated to draw sample
Product eliminate the uncertainty and the caused mistake of carelessness of hand inspection, production efficiency are made to greatly improve;
2. device is by multi-axis processing center co-ordination, in conjunction with vision positioning system, it can be achieved that accurately mounting sample
In accurate position on sample table;And vacuum slot can realize high vacuum.The sample of be suitable for all size, shape;Structure
Rationally, easy to operate.
Description of the drawings
Fig. 1 is the structural schematic diagram of the embodiment of the present invention;
Reference numeral in figure:Mechanical hand 1, vision positioning system 2, multi-axis processing center 3 seal pipeline 4, vacuum pump 5, and negative pressure is inhaled
Disk 6, sample table 7, vacuum slot 8, computer 9, IR heating plates 10, sample N, workbench 12.
Specific implementation mode
It elaborates below in conjunction with the accompanying drawings to the embodiment of the present invention.
Embodiment:As shown in Figure 1, a kind of preparation facilities of fiber reinforcement High Performance Thermoplastic Composites, including machine
Hand 1 and the vision positioning system 2 being fixed on mechanical hand 1;2 lower section of the vision positioning system is provided with negative pressure sucker 6, negative pressure
6 bottom of sucker is provided with multi-axis processing center 3;The multi-axis processing center 3 is back and forth moved in horizontal plane along X, Y, Z axis direction
It is dynamic, the sample table 7 for placing sample N is provided on the multi-axis processing center 3;The sample table 7 is arranged above vacuum
Suction nozzle 8, vacuum slot 8 are located at 6 bottom of negative pressure sucker, and 8 top of vacuum slot is connected by sealing pipeline 4 with vacuum pump 5;Device
By multi-axis processing center co-ordination, in conjunction with vision positioning system, it can be achieved that accurately sample is mounted on sample table
Accurate position;And vacuum slot can realize high vacuum.The sample of be suitable for all size, shape;It is reasonable for structure, operation letter
It is single.
Computer 9 is electrically connected on mechanical hand 1, computer 9 is used to receive the information that the vision positioning system 2 is sent out,
Sample is captured with the cooperation of mechanical hand 1;The preparation position of sample is accurately detected by setting vision positioning system 2, computer 9
It sets, facilitates negative pressure sucker pipette samples, eliminate the uncertainty and the caused mistake of carelessness of hand inspection, keep production efficiency big
It is big to improve;Meanwhile 2 observable multi-axis processing center 3 of vision positioning system is set in horizontal plane along the moving process of X, Y, Z axis,
Sample N and sample table 7 are accurately positioned.
Computer 9 is connected with vacuum pump 5, the absorption pressure for controlling vacuum pump 5, and by opening vacuum pump 5, vacuum is inhaled
Sample N can be adsorbed in 8 surface of vacuum slot by mouth 8, and 8 vacuum degree of vacuum slot is not less than 500mmHg, it is ensured that picks up difference
The sample N of size and shape;Vacuum slot 8 is polyurethane rubber material, can be reduced in pickup and course of exerting pressure to the surfaces sample N
Impact force and abrasion, and the inside of vacuum slot 8 is equipped with pressure sensor, can apply acting in opposition while discharging component
Power realizes the soft landing of sample N.
The present embodiment uses IR heating plates 10, the IR heating plates 10 to be captured by mechanical hand 1, for being carried out to sample surfaces
Heating, which puts 10 and is placed near workbench 12, in the range of mechanical hand 1 can capture;
It is heated using IR heating plates 10 so that more preferably, the plane that heating time does not receive other vessel influences heating temperature homogeneity.
The operation principle of the present embodiment:1)The object features of industrial robot identification entity sample N are utilized, 2)By regarding
Feel that positioning system 2 presets the setting base of sample N, 3)Mechanical hand 1 entity sample N is captured and be positioned over it is right on sample table 7
Answer position, 4)To sample IR heating plates 10, the modes such as infrared ray or flame, laser heat, and keep sample N surface temperatures high
In thermoplastic material fusing point, 5)Repeat the above steps 1-4, and N+1 layer entity samples are captured and are positioned, and after the heating fusing of surface, puts
It is placed on n-th layer entity sample, 6)Apply pressure in N+1 sample surfaces using modes such as hot pressing or hot isostatic pressings and keeps suitable
It is time, complete fine and close molten between N layers and N+1 layers to ensure.
The implementation embodiment of the present embodiment is:
1. being placed using the physical features of industrial robot identification entity sample N, and by sample N crawls;Here to sample N's
Identification and accurate positionin are contained using the positioning system based on machine vision, or the local positioning system based on photoelectric sensor
System etc.;Entity sample N is captured and is positioned over corresponding position on sample table 7 by mechanical hand 1;Sample table 7 can be at this
Horizontal positioned fixation metal or nonmetallic platform can also be XYZ triaxial movement platforms, or can be further around XYZ
The dynamic multi-axis processing center 3 of shaft rotation;Multiaxial motion platform or multi-axis processing center 3 can assign this quick increasing material manufacturing method bigger
Process flexibility, and make it possible the enhancing of multi-direction fibrous material or local reinforcement.
2. pair sample N heating, makes its surface temperature be higher than thermoplastic material fusing point;Contain using infrared heat reservoir without
Contact heating, or using hot air or the heating of heat conductive contact formula or flame heating, laser irradiation and induction type
The methods of heating;Base material of the selection of various methods dependent on the High Performance Thermoplastic Composites to be manufactured, and enhancing
The difference of fiber.
It is positioned 3. N+1 layer entity samples are captured, n-th layer entity sample is positioned over after the heating fusing of surface;Workbench 12
The modes such as decline, rising or rotation may be used at this time, with the placement for more preferably coordinating N+1 layer entity samples and subsequent welding;Or
Stationary work-table 12 can also be used, the location status of sample n-th layer is measured by mechanical hand 1, extracts tracking characteristics, is led to
It crosses the solution of computer 9 and obtains the lower pose of robot, finally control end effector mechanism, adjust pose and act in next step.
4. applying pressure in N+1 sample surfaces and keeping, to ensure the completely fine and close welding of each interlayer;Apply stressed method
Can with but be not only limited to use tablet hot pressing, can also be used roll-in, air pressure, multiple spot pressing, by rubber pneumatic bag hot isostatic pressing
Etc. modes.
The foregoing description of the disclosed embodiments enables those skilled in the art to implement or use the present invention.
Various modifications to these embodiments will be apparent to those skilled in the art, as defined herein
General Principle can be realized in other embodiments without departing from the spirit or scope of the present invention;Therefore, of the invention
It is not intended to be limited to the embodiments shown herein, and is to fit to and the principles and novel features disclosed herein phase one
The widest range caused.
Although reference numeral in figure is used more herein:Mechanical hand 1, vision positioning system 2, multi-axis processing center 3,
Seal pipeline 4, vacuum pump 5, negative pressure sucker 6, sample table 7, vacuum slot 8, computer 9, IR heating plates 10, sample N, workbench
12 equal terms, but it does not preclude the possibility of using other terms.The use of these items is only for more easily describing and
Explain the essence of the present invention;Any one of the additional limitations is construed as all to disagree with spirit of that invention.
Claims (7)
1. a kind of preparation facilities of fiber reinforcement High Performance Thermoplastic Composites, it is characterised in that:Including mechanical hand(1)And it is solid
It is scheduled on mechanical hand(1)On vision positioning system(2);The vision positioning system(2)Lower section is provided with negative pressure sucker(6), bear
Press sucker(6)Bottom is provided with multi-axis processing center(3);The multi-axis processing center(3)In horizontal plane along X, Y, Z axis direction
It moves back and forth, the multi-axis processing center(3)On be provided with for placing sample(N)Sample table(7);The sample table(7)
It is arranged above vacuum slot(8), vacuum slot(8)Positioned at negative pressure sucker(6)Bottom, vacuum slot(8)Top passes through sealing
Pipeline(4)With vacuum pump(5)It is connected.
2. a kind of preparation facilities of fiber reinforcement High Performance Thermoplastic Composites according to claim 1, feature exist
In:The mechanical hand(1)Upper electrical connection computer(9), computer(9)For receiving the vision positioning system(2)It is sent out
Information, with mechanical hand(1)Cooperation captures sample.
3. a kind of preparation facilities of fiber reinforcement High Performance Thermoplastic Composites according to claim 1, feature exist
In:The computer(9)With vacuum pump(5)It is connected, for controlling vacuum pump(5)Absorption pressure.
4. according to a kind of preparation facilities of arbitrary fiber reinforcement High Performance Thermoplastic Composites of claim 1-3,
It is characterized in that:Further include having IR heating plates(10), the IR heating plates(10)Pass through mechanical hand(1)Crawl, for sample table
It is heated in face.
5. a kind of preparation facilities of fiber reinforcement High Performance Thermoplastic Composites according to claim 1, feature exist
In:The vacuum slot(8)Sample is adsorbed in suction nozzle surface, vacuum slot(8)Vacuum degree is not less than 500mmHg.
6. a kind of preparation facilities of fiber reinforcement High Performance Thermoplastic Composites according to claim 5, feature exist
In:The vacuum slot(8)Inside is equipped with pressure sensor, in release sample(N)While apply opposition, realize sample
The soft landing of product.
7. a kind of preparation facilities of fiber reinforcement High Performance Thermoplastic Composites according to claim 5, feature exist
In:The mechanical hand(1)It is fixedly arranged on workbench(12)On, the modes such as workbench can decline, rises or rotate move.
Priority Applications (1)
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CN201810220908.1A CN108656532A (en) | 2018-03-16 | 2018-03-16 | A kind of preparation facilities of fiber reinforcement High Performance Thermoplastic Composites |
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Cited By (3)
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CN110789121A (en) * | 2019-10-29 | 2020-02-14 | 共享智能铸造产业创新中心有限公司 | Color 3D printer |
CN111722602A (en) * | 2020-05-22 | 2020-09-29 | 中建材光芯科技有限公司 | Automatic hot-press molding system of optical fiber panel and working method |
CN114801215A (en) * | 2022-03-28 | 2022-07-29 | 航天材料及工艺研究所 | Flexible pressurization system for splicing and assembling of thermal protection of reusable aircraft |
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