CN108544227A - Ball valve automatic assembling production equipment - Google Patents
Ball valve automatic assembling production equipment Download PDFInfo
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- CN108544227A CN108544227A CN201810510441.4A CN201810510441A CN108544227A CN 108544227 A CN108544227 A CN 108544227A CN 201810510441 A CN201810510441 A CN 201810510441A CN 108544227 A CN108544227 A CN 108544227A
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- blind nut
- ball valve
- pneumatic
- sphere
- side blind
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B11/00—Work holders not covered by any preceding group in the subclass, e.g. magnetic work holders, vacuum work holders
- B25B11/02—Assembly jigs
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Abstract
The present invention relates to a kind of ball valve automatic assembling production equipments, disc type assembly line servo drive system including disc type assembly line main body and driving disc type assembly line bulk circulation rotation, disc type assembly line body rim is equidistantly placed with several ball valve part fixture devices along direction of rotation, ball valve part fixture device includes valve body fixture and side blind nut fixture, disc type assembly line main body outer periphery direction of rotation is placed with sphere assembling device successively, side blind nut mounting device, ball valve side blind nut pre-screwing device, ball valve side blind nut locking device and air-actuated jaw assembly line.Using the above scheme, the present invention provides a kind of ball valve automatic assembling production equipment improving ball valve efficiency of assembling and assembling quality, the hand assembled before being replaced by Automated assembly.
Description
Technical field
The present invention relates to a kind of ball valve automatic assembling production equipments.
Background technology
Ball valve is opening and closing element（Sphere）The valve for being driven by valve rod, and being rotated around ball valve axis.Also can be used for flowing
The adjusting and control of body, wherein having between sealing its V-type core of V-type ball valve and the metal seat valve of pile-up welding hard alloy firmly very strong
Shearing force, the medium especially suitable for fibre-bearing, small solid pellet etc..
In China, ball valve is widely used in the industries such as various pipes transport, water, electricity, gas, this allow for be for ball valve
Market demand is great, that is under the big technical background of modern industrialization batch production, to the assembly of ball valve part also band
Great test is carried out.
Wherein manual ball valve occupies larger city due to the features such as its is simple, fluid resistance is small, without friction, reliable, durable
, and be widely used.As shown in Figure 1, such ball valve includes valve body 9, sphere 91 and 92 three parts of side blind nut composition, sphere 91
In the runner of valve body 9, valve body 9 is tightened in by side blind nut 92, sphere 91 is limited in runner.And tradition assembles such
Mostly by being assembled by hand, there is the disadvantage caused by craft, assembling quality differs, inefficiency in ball valve.
Invention content
In view of the deficiencies of the prior art, the present invention intends to provide a kind of raising ball valve efficiency of assembling and assembly
The ball valve automatic assembling production equipment of quality, the hand assembled before being replaced by Automated assembly.
To achieve the above object, the present invention provides following technical solutions：Including disc type assembly line, the disc type
Assembly line is by disc type assembly line main body and the disc type assembly line servo-drive of driving disc type assembly line bulk circulation rotation
System, the disc type assembly line body rim are equidistantly placed with several ball valve part fixture devices along direction of rotation,
The ball valve part fixture device includes preset ball valve body and by the cooperation position court of ball valve body and ball valve side blind nut
On valve body fixture and preset ball valve side blind nut and the side blind nut folder by the cooperation position of ball valve side blind nut and ball valve body upward
Tool, the disc type assembly line main body outer periphery direction of rotation is placed with successively places sphere the sphere assembling to valve body
Device, by ball valve side to overturn and place to above valve body side blind nut mounting device, by the side spiral shell of side blind nut and valve body pre-screwing
Lid pre-tightening apparatus, the side blind nut locking device that side blind nut and valve body are tightened completely and the ball valve after assembling is moved from valve body fixture
The air-actuated jaw assembly line gone out, the ball valve part fixture device one by one with sphere assembling device, side blind nut mounting device,
Ball valve side blind nut pre-screwing device, ball valve side blind nut locking device and the switching of air-actuated jaw assembly line correspond to.
By using above-mentioned technical proposal, disc type assembly line main body drive ball valve part fixture device one by one with sphere
Assembling device, side blind nut mounting device, ball valve side blind nut pre-screwing device, ball valve side blind nut locking device and air-actuated jaw flowing water
Line switching corresponds to, and gradually carries out automatic assembling processing, and the hand assembled before being replaced by Automated assembly avoids existing by craft
Disadvantage caused by assembly improves efficiency of assembling and quality.
The present invention is further arranged to：The sphere assembling device includes vibrating disk sphere feed mechanism, Sphere orientation
Band, Pneumatic ball retaining device, sphere air-actuated jaw, the first pneumatic tipping device, the first Pneumatic power elevator apparatus and Pneumatic tailstock
Sphere to be placed is arranged and is conveyed successively by device, the vibrating disk sphere feed mechanism, the Sphere orientation band and
The output position of vibrating disk sphere feed mechanism is mutually connected, and sphere is delivered to close to the position of disc type assembly line main body,
The Sphere orientation band is provided with the Sphere orientation block that limitation sphere continues to move to, the ball with respect to the end of transfer position
Body air-actuated jaw is for being clamped sphere, and the sphere air-actuated jaw has under the driving of the first pneumatic tipping device and sphere
The corresponding vertical clamping position in position and horizontal positioned position corresponding with valve body fixture position, first Pneumatic elevation dress
Setting promotion sphere air-actuated jaw height makes Pneumatic ball retaining device sphere when sphere is clamped climb over Sphere orientation block, described
Pneumatic ball retaining device is located above locating piece and offsets with locating piece, and the sphere air-actuated jaw passes through in clamping sphere
When above Sphere orientation block above Pneumatic ball retaining device, pass through for sphere, restores to offset with locating piece at once after
Original state, the Pneumatic tailstock device are located at the surface of valve body fixture after sphere is put into valve body by sphere top to valve body
Interior rigging position.
By using above-mentioned technical proposal, vibrating disk sphere feed mechanism is by the sphere after sequence one by one along Sphere orientation band
Conveying, the end for reaching Sphere orientation band are limited by Sphere orientation block, avoid falling, and sphere air-actuated jaw is overturn sphere
It is transported to horizontal positioned position from vertical clamping position, accurately enters valve body, after entering valve body, ball is further made by Pneumatic tailstock device
Body reaches assembly position, improves assembling quality, in addition, can have the action of lifting during sphere air-actuated jaw is overturn, makes
Action is more smooth when sphere is clamped in sphere air-actuated jaw, avoids interference with or hinders, moreover, Pneumatic ball retaining device is further
Sphere is improved when waiting to be assembled with the shelf-stability of Sphere orientation band, avoids falling or aligning because of inertia inaccurate.
The present invention is further arranged to：The side blind nut mounting device includes side blind nut air-actuated jaw, second pneumatically turns over
Rotary device and the second Pneumatic power elevator apparatus, the side blind nut air-actuated jaw are used for nip side blind nut, the blind nut pneumatic clamps
Tool has side corresponding with side blind nut fixture blind nut crawl position and and valve body fixture under the driving of the second pneumatic tipping device
Corresponding and by the side blind nut installation position of side blind nut turn-over, second Pneumatic power elevator apparatus is located at side in blind nut air-actuated jaw
Blind nut lifts blind nut air-actuated jaw when capturing position with the blind nut of side together with, when being located at side blind nut installation position by blind nut air-actuated jaw and
Side blind nut presses installation together.
By using above-mentioned technical proposal, side blind nut turn-over and valve body are subjected to contraposition assembly, ensure the assembly of side blind nut
Face is in top always, and fitting surface is avoided to be damaged in assembling process, ensures assembling quality, in addition, taking side blind nut and putting side
The action lifted and pressed is added when blind nut, side blind nut is avoided to hit fixture, improves the protection of offside blind nut.
The present invention is further arranged to：The side blind nut pre-tightening apparatus includes third Pneumatic power elevator apparatus and pre- pneumatic rotation
Tight device, the pre- pneumatic winding device lifting of third Pneumatic power elevator apparatus control, the pre- pneumatic winding device are located at
The surface of valve body fixture, drives the rotation of side blind nut after offseting with side blind nut, first reverse 1 ~ 3 circle, then just going to reservation and continuing to revolve
Entering the height of valve body, the side blind nut locking device includes the 4th Pneumatic power elevator apparatus and pneumatic locking device, and described the
Four Pneumatic power elevator apparatus control pneumatic locking device lifting, and the pneumatic locking device is located at the surface of valve body fixture, with
Side blind nut drives the rotation of side blind nut after offseting, until being locked with valve body.
By using above-mentioned technical proposal, the locking step of side blind nut and valve body is divided into two steps and is carried out, on the one hand, makes list
The duration of station shortens, and ensures that the assembly time of each station is close, improves efficiency of assembling, on the other hand, side blind nut can rotate
The number of turns, ensure assembly stability.
The present invention is further arranged to：The air-actuated jaw assembly line includes pneumatic translating device, the 5th Pneumatic elevation
Device, ball valve Pneumatic clamping device and Storing case, the ball valve Pneumatic clamping device are used to be clamped the ball valve that assembly is completed, institute
The ball valve Pneumatic clamping device stated under the driving of pneumatic translating device there is ball valve corresponding with valve body fixture top position to go out
Material position and ball valve corresponding with Storing case top position place position, and the 5th Pneumatic power elevator apparatus drives ball valve pneumatic clamps
Has device lifting.
By using above-mentioned technical proposal, the ball valve that air-actuated jaw assembly line in time completes assembly takes out disc type flowing water
Line main body, valve body fixture and side blind nut fixture is vacant, for preparing after placing new valve body and side blind nut, carry out a new round
Assembly process improves processing efficiency.
The present invention is further arranged to：It is provided in disc type assembly line master in the middle part of the disc type assembly line main body
The disc type workbench that remains stationary as when body rotates, the disc type workbench respectively with sphere assembling device, side spiral shell
Lid mounting device, ball valve side blind nut pre-screwing device, ball valve side blind nut locking device and air-actuated jaw assembly line are correspondingly arranged on
Detect the identification inductor of ball valve parts.
By using above-mentioned technical proposal, identification inductor is added, keeps equipment more intelligent, can't detect ball valve zero
Part can control each device without processing, avoid maloperation.
The invention will be further described with reference to the accompanying drawings and detailed description.
Description of the drawings
Fig. 1 is the Structure explosion diagram of ball valve；
Fig. 2 show flexible ball valve automatic assembly production line overview；
Fig. 3 show flexible each schematic device of ball valve automatic assembly production line；
Fig. 4 show work disk formula pipelining equipment topology view；
Fig. 5 show ball valve part fixture apparatus structure schematic diagram；
Fig. 6 show ball valve assembly identification induction system structural schematic diagram；
Fig. 7 show ball for ball valve assembly schematic device；
Fig. 8 show ball for ball valve assembly schematic device；
Fig. 9 show ball for ball valve assembly device partial schematic diagram
Figure 10 show ball for ball valve assembly device partial schematic diagram
Figure 11 show ball valve side blind nut turnover device structural schematic diagram；
Figure 12 show ball valve side blind nut pre-tightening apparatus structural schematic diagram；
Figure 13 show ball valve side blind nut locking device structure schematic diagram；
Figure 14 show export structure schematic diagram after the completion of ball valve assembly；
Wherein, disc type assembly line 1, sphere assembling device 2, side blind nut mounting device 3, side blind nut pre-tightening apparatus 4, side blind nut lock
Tight device 5, air-actuated jaw assembly line 6, disc type assembly line main body 101, ball valve part fixture device 102, identification inductor
103, disc type workbench 104, disc type assembly line servo drive system 105, valve body fixture 1021, ball valve part fixture
Screw 1022, side blind nut fixture 1023, ball valve part fixture main body 1024
Vibrating disk sphere feed mechanism 201, Pneumatic ball retaining device 202, the first pneumatic tipping device 203, first pneumatically rise
Falling unit 204, the first servo cylinder 205, Pneumatic tailstock device 206, sphere air-actuated jaw 207, Sphere orientation band 2011, sphere
Locating piece 2012, the second Pneumatic power elevator apparatus 301, the second pneumatic tipping device 302, side blind nut air-actuated jaw 303, the second servo
Cylinder 304, third Pneumatic power elevator apparatus 401, pre- pneumatic winding device 402, third servo cylinder 403, the 4th Pneumatic elevation dress
Set 501, pneumatic locking device 502, the 4th servo cylinder 503, pneumatic translating device 601, the 5th servo cylinder 602, Storing case
603, the 5th Pneumatic power elevator apparatus 604, ball valve Pneumatic clamping device 605, assembly line guide rail 606.
Specific implementation mode
As shown in Fig. 1 ~ Figure 14, the invention discloses a kind of ball valve automatic assembling production equipments, including disc type assembly line
1, disc type assembly line 1 by 101 cycle rotation of disc type assembly line main body 101 and driving disc type assembly line main body disc type
Assembly line servo drive system 105 forms, and disc type assembly line servo drive system 105 is including rotary pneumatic element and by rotating
The shaft that the drive disc type assembly line main body 101 of pneumatic element driving rotates, 101 edge of disc type assembly line main body is along rotation
Direction is equidistantly placed with several ball valve part fixture devices 102, and ball valve part fixture device 102 includes preset ball valve
Body and by the cooperation position of ball valve body and ball valve side blind nut valve body fixture 1021 upward and preset ball valve side blind nut and will
The side blind nut fixture 1023 of the cooperation position of ball valve side blind nut and ball valve body upward, valve body fixture 1021 and side blind nut fixture
1023 are installed on ball valve part fixture main body 1024, and are fixed on disc type assembly line by ball valve part fixture screw 1022
Main body 101,101 outer periphery direction of rotation of disc type assembly line main body is placed with successively places sphere the sphere group to valve body
Assembling device 2, by ball valve side to overturn and place to above valve body side blind nut mounting device 3, by side blind nut and valve body pre-screwing
Side blind nut pre-tightening apparatus 4, the side blind nut locking device 5 that side blind nut and valve body are tightened completely and by the ball valve after assembling from valve body
Fixture 1021 remove air-actuated jaw assembly line 6, ball valve part fixture device 102 one by one with sphere assembling device 2, side blind nut
Mounting device 3, ball valve side blind nut pre-screwing device 4, ball valve side blind nut locking device 5 and the switching of air-actuated jaw assembly line 6 correspond to,
Disc type assembly line main body 101 drives ball valve part fixture device 102 to be filled one by one with sphere assembling device 2, the installation of side blind nut
Set 3, ball valve side blind nut pre-screwing device 4, ball valve side blind nut locking device 5 and air-actuated jaw assembly line 6 switching correspond to, gradually into
Row automatic assembling is processed, the hand assembled before being replaced by Automated assembly, avoids the presence of the disadvantage caused by hand assembled,
Improve efficiency of assembling and quality.
Sphere assembling device 2 includes vibrating disk sphere feed mechanism 201, Sphere orientation band 2011, Pneumatic ball baffle dress
Set 202, sphere air-actuated jaw 207, the first pneumatic tipping device 203, the first Pneumatic power elevator apparatus 204 and Pneumatic tailstock device
206, the first servo cylinder 205 is that each Pneumatic component accurately adjusts tolerance, and vibrating disk sphere feed mechanism 201 is by ball to be placed
Body arranges simultaneously to be conveyed successively, and Sphere orientation band 2011 is mutually connected with the output position of vibrating disk sphere feed mechanism 201, and by ball
Body is delivered to close to the position of disc type assembly line main body 101, and Sphere orientation band 2011 is provided with respect to the end of transfer position
The Sphere orientation block 2012 that limitation sphere continues to move to, sphere air-actuated jaw 207 is for being clamped sphere, sphere air-actuated jaw 207
Under the driving of the first pneumatic tipping device 203 have vertical clamping position corresponding with ball position and with valve body fixture 1021
The corresponding horizontal positioned position in position, the first Pneumatic power elevator apparatus 204, which promotes 207 height of sphere air-actuated jaw, makes Pneumatic ball keep off
The sphere when sphere is clamped of panel assembly 202 climbs over Sphere orientation block 2012, and Pneumatic ball retaining device 202 is located above locating piece
And offset with locating piece, the Pneumatic ball baffle when sphere is clamped by above Sphere orientation block 2012 of sphere air-actuated jaw 207
Device 202 moves up, and passes through for sphere, restores the original state to offset with locating piece, 206, Pneumatic tailstock device at once after
The rigging position in sphere top to valve body, vibrating disk sphere are sent after sphere is put into valve body in the surface of valve body fixture 1021
Material mechanism 201 conveys the sphere after sequence along Sphere orientation band 2011 one by one, reaches the end of Sphere orientation band 2011 by ball
Body locating piece 2012 is limited, and avoids falling, and sphere is transported to level from vertical clamping position and put by the overturning of sphere air-actuated jaw 207
Set accurately enters valve body, after entering valve body, so that sphere is reached assembly position by Pneumatic tailstock device 206, improves dress
With quality, in addition, there can be the action of lifting during sphere air-actuated jaw 207 is overturn, sphere air-actuated jaw 207 is made to press from both sides
Action is more smooth when holding body, avoids interference with or hinders, exists moreover, Pneumatic ball retaining device 202 further increases sphere
Etc. it is to be assembled when with the shelf-stability of Sphere orientation band 2011, avoid falling or align because of inertia being not allowed, in addition, Pneumatic ball
Retaining device includes flexible pneumatic element and is made of the telescopic shaft of the drive baffle movement for pneumatic element driving of stretching, sphere gas
Dynamic fixture includes Pneumatic clamping jaw, and the first pneumatic tipping device includes rotary pneumatic element and the drive that is driven by rotary pneumatic element
The shaft of sphere air-actuated jaw overturning, the first Pneumatic power elevator apparatus include flexible pneumatic element and are driven by flexible pneumatic element
The telescopic shaft for driving Pneumatic clamping jaw vertically movable, the first pneumatic tipping device is mountable to the first Pneumatic power elevator apparatus, with first
Pneumatic power elevator apparatus is vertically movable, and Pneumatic tailstock device includes flexible pneumatic element and the drive top by pneumatic element driving of stretching
The flexible telescopic shaft of needle.
Side blind nut mounting device 3 includes side blind nut air-actuated jaw 303, the second pneumatic tipping device 302 and the second pneumatic liter
Falling unit 301, the second servo cylinder 304 are that each Pneumatic component accurately adjusts tolerance, and side blind nut air-actuated jaw 303 is used for nip side
Blind nut, blind nut air-actuated jaw 303 have corresponding with side blind nut fixture 1023 under the driving of the second pneumatic tipping device 302
Side blind nut crawl position and corresponding with valve body fixture 1021 and by the side blind nut installation position of side blind nut turn-over, the second Pneumatic elevation dress
It sets 301 to lift blind nut air-actuated jaw together with the blind nut of side when blind nut air-actuated jaw is located at side blind nut crawl position, is located at side spiral shell
When lid installation position blind nut air-actuated jaw is pressed into installation together with the blind nut of side, side blind nut turn-over and valve body is subjected to contraposition assembly,
Ensure that the fitting surface of side blind nut is in top always, avoids fitting surface from being damaged in assembling process, ensure assembling quality, in addition,
The action lifted and pressed is added when taking side blind nut and putting side blind nut, side blind nut is avoided to hit fixture, improves offside blind nut
Protection, in addition, blind nut air-actuated jaw includes Pneumatic clamping jaw, the second pneumatic tipping device includes rotary pneumatic element and by rotary pneumatic
The shaft for driving the overturning of blind nut air-actuated jaw of dynamic element driving, the second Pneumatic power elevator apparatus is including flexible pneumatic element and by stretching
The telescopic shaft for driving blind nut air-actuated jaw vertically movable of contracting pneumatic element driving, the second pneumatic tipping device are mountable to second
Pneumatic power elevator apparatus is vertically movable with the second Pneumatic power elevator apparatus.
Side blind nut pre-tightening apparatus 4 includes third Pneumatic power elevator apparatus 401 and pre- pneumatic winding device 402, third servo gas
Cylinder 403 is that each Pneumatic component accurately adjusts tolerance, and third Pneumatic power elevator apparatus 401 controls pre- pneumatic winding device 402 and lifts, in advance
Pneumatic winding device 402 is located at the surface of valve body fixture 1021, and blind nut rotation in side is driven after offseting with side blind nut, and first reversing 1 ~
3 circles, then the height for retaining and continuing to screw in valve body is just gone to, side blind nut locking device 5 includes the 4th Pneumatic power elevator apparatus 501 and gas
Dynamic locking device 502, the 4th servo cylinder 503 are that each Pneumatic component accurately adjusts tolerance, the control of the 4th Pneumatic power elevator apparatus 501
Pneumatic locking device 502 lifts, and pneumatic locking device 502 is located at the surface of valve body fixture 1021, band after offseting with side blind nut
Dynamic side blind nut rotation, until being locked with valve body, the locking step of side blind nut and valve body, which is divided into two steps, to be carried out, on the one hand, makes list
The duration of station shortens, and ensures that the assembly time of each station is close, improves efficiency of assembling, on the other hand, side blind nut can rotate
The number of turns, ensure the stability of assembly, in addition, third Pneumatic power elevator apparatus includes flexible pneumatic element and by the pneumatic element that stretches
The telescopic shaft for driving pre- pneumatic winding device vertically movable of driving, pre- pneumatic winding device includes rotary pneumatic element and rotation
The bull stick composition of side blind nut rotation is driven after the offseting with side blind nut of pneumatic element driving, the 4th Pneumatic power elevator apparatus includes flexible
Pneumatic element and the telescopic shaft for driving pneumatic locking device vertically movable driven by the pneumatic element that stretches, pneumatic locking device packet
Include rotary pneumatic element and rotary pneumatic element driving offset with side blind nut after drive side blind nut rotation bull stick composition.
Air-actuated jaw assembly line 6 includes pneumatic translating device 601, the 5th Pneumatic power elevator apparatus 604, ball valve air-actuated jaw dress
605 and Storing case 603 are set, the assembly line guide rail 606 translated for ball valve Pneumatic clamping device 605, the 5th servo gas are additionally provided with
Cylinder 602 is that each Pneumatic component accurately adjusts tolerance, and ball valve Pneumatic clamping device 605 is used to be clamped the ball valve that assembly is completed, ball valve
Pneumatic clamping device 605 has ball valve corresponding with 1021 top position of valve body fixture under the driving of pneumatic translating device 601
Go out material position and ball valve corresponding with 603 top position of Storing case places position, the 5th Pneumatic power elevator apparatus 604 drives ball valve pneumatic
Grip device 605 lifts, and the ball valve that air-actuated jaw assembly line 6 in time completes assembly takes out disc type assembly line main body 101, will
Valve body fixture 1021 and side blind nut fixture 1023 are vacant, for preparing after placing new valve body and side blind nut, carry out a new round
Assembly process improves processing efficiency, in addition, ball valve Pneumatic clamping device includes Pneumatic clamping jaw, pneumatic translating device includes flexible
Pneumatic element and the telescopic shaft moved horizontally by the drive ball valve Pneumatic clamping device for pneumatic element driving of stretching, the 5th pneumatic liter
Falling unit includes flexible pneumatic element and vertically movable is stretched by the drive ball valve Pneumatic clamping device for pneumatic element driving of stretching
Contracting axis, the 5th Pneumatic power elevator apparatus are mountable to pneumatic translating device, are moved horizontally with pneumatic translating device.
The equipment is integrally carried out from controller with control, and is set to the identification inductor 103 of controller connection, is improved
The accuracy of control, the middle part of disc type assembly line main body 101 is provided with to keep not when disc type assembly line main body 101 rotates
Dynamic disc type workbench 104, disc type workbench 104 respectively with sphere assembling device 2, side blind nut mounting device 3, ball
Valve side blind nut pre-screwing device 4, ball valve side blind nut locking device 5 and air-actuated jaw assembly line 6 are correspondingly arranged on detection ball valve zero
The identification inductor 103 of component adds identification inductor 103, keeps equipment more intelligent, can't detect ball valve parts
Each device is controlled without processing, avoids maloperation.
When carrying out assembly work, valve body is first positioned over valve body fixture 1021 by manually or mechanically hand, side blind nut is placed
In side blind nut fixture 1023, disc type assembly line main body 101 turns to ball valve part fixture device 102 and sphere assembling device
Opposite position, i.e. sphere assembly station, sphere enter sphere positioning belt after the arrangement of vibrating disk sphere feed mechanism 201
2011, until reaching Sphere orientation block 2012, the first pneumatic tipping device 203 drives sphere air-actuated jaw 207 from vertical clamping
Position, which reaches, is horizontally arranged position, i.e., places sphere to the valve body of valve body tool 1021 from Sphere orientation band 2011, Pneumatic tailstock
Sphere is simultaneously sent into the rigging position in valve body by device 206, that is, completes sphere assembly process；Disc type assembly line main body 101 after
Continuous rotation, until ball valve part fixture device 102 is corresponding with side blind nut mounting device 3, i.e., side blind nut installs station, blind nut
Air-actuated jaw reaches side blind nut installation position under the driving of the second pneumatic tipping device 302 from side blind nut crawl position, by side blind nut
Turn-over rear cover completes side blind nut mounting process on the installation position of valve body；Disc type assembly line main body 101 is rotated further, directly
Corresponding with side blind nut pre-tightening apparatus 4 to ball valve part fixture device 102, i.e., side blind nut pre-tightens station, pre- pneumatically to screw dress
It sets 402 to screw in side blind nut and valve body to a certain degree, that is, completes side blind nut pretightening technology；Disc type assembly line main body 101 continues
Rotation, until ball valve part fixture device 102 is corresponding with side blind nut locking device 5, i.e., side blind nut locks station, gas-operated lock
Tight device 502 screws side blind nut with valve body completely, that is, completes side blind nut locking technique；Disc type assembly line main body 101 continues
Rotation, until ball valve part fixture device 102 is corresponding with air-actuated jaw assembly line 6, that is, discharge station, ball valve air-actuated jaw
Device 605 goes out material position from ball valve under the driving of pneumatic translating device 601 and reaches ball valve placement position, and the ball valve assembled is with ball valve gas
Dynamic grip device 605 is detached from disc type assembly line main body 101 and reaches Storing case 603, completes all assembly processes.
Claims (6)
1. a kind of ball valve automatic assembling production equipment, it is characterised in that：Including disc type assembly line, the disc type assembly line
By disc type assembly line main body and the disc type assembly line servo drive system of driving disc type assembly line bulk circulation rotation, institute
The disc type assembly line body rim stated equidistantly is placed with several ball valve part fixture devices, the ball along direction of rotation
Valve part fixture device includes preset ball valve body and the valve body by the cooperation position of ball valve body and ball valve side blind nut upward
Fixture and preset ball valve side blind nut and side blind nut fixture by the cooperation position of ball valve side blind nut and ball valve body upward, it is described
Disc type assembly line main body outer periphery direction of rotation be placed with successively sphere is placed into sphere assembling device to valve body, will
Ball valve side to overturn and place to above valve body side blind nut mounting device, the side blind nut of side blind nut and valve body pre-screwing pre-tightened fill
Set, removed from valve body fixture by side blind nut locking device that side blind nut and valve body are tightened completely and by the ball valve after assembling it is pneumatic
Fixture assembly line, the ball valve part fixture device one by one with sphere assembling device, side blind nut mounting device, ball valve side spiral shell
Lid pre-screwing device, ball valve side blind nut locking device and the switching of air-actuated jaw assembly line correspond to.
2. ball valve automatic assembling production equipment according to claim 1, it is characterised in that：The sphere assembling device packet
Include vibrating disk sphere feed mechanism, Sphere orientation band, Pneumatic ball retaining device, sphere air-actuated jaw, the first air-actuated turnover dress
It sets, the first Pneumatic power elevator apparatus and Pneumatic tailstock device, the vibrating disk sphere feed mechanism arrange sphere to be placed
And convey successively, the Sphere orientation band is mutually connected with the output position of vibrating disk sphere feed mechanism, and sphere is conveyed
To close to the position of disc type assembly line main body, the Sphere orientation band is provided with limitation sphere with respect to the end of transfer position
The Sphere orientation block continued to move to, the sphere air-actuated jaw is for being clamped sphere, and the sphere air-actuated jaw is first
There is vertical clamping position corresponding with ball position and corresponding with valve body fixture position under the driving of pneumatic tipping device
Horizontal positioned position, first Pneumatic power elevator apparatus, which promotes sphere air-actuated jaw height, makes Pneumatic ball retaining device be clamped
Sphere climbs over Sphere orientation block when sphere, and the Pneumatic ball retaining device is located above locating piece and offsets with locating piece,
Sphere air-actuated jaw Pneumatic ball retaining device when sphere is clamped by above Sphere orientation block moves up, logical for sphere
Cross, restore the original state to offset with locating piece at once after, the Pneumatic tailstock device be located at valve body fixture just on
Side is after sphere is put into valve body by the rigging position in sphere top to valve body.
3. ball valve automatic assembling production equipment according to claim 1, it is characterised in that：The side blind nut mounting device
Including side blind nut air-actuated jaw, the second pneumatic tipping device and the second Pneumatic power elevator apparatus, the side blind nut air-actuated jaw is used
In nip side blind nut, the blind nut air-actuated jaw has opposite with side blind nut fixture under the driving of the second pneumatic tipping device
The side blind nut crawl position answered and corresponding with valve body fixture and the side blind nut installation position of side blind nut turn-over, described second is pneumatic
Lifting gear is located in blind nut air-actuated jaw when side blind nut captures position lifts blind nut air-actuated jaw together with the blind nut of side, is located at side
Blind nut air-actuated jaw is pressed into installation together with the blind nut of side when blind nut installation position.
4. ball valve automatic assembling production equipment according to claim 1, it is characterised in that：The side blind nut pre-tightening apparatus
Including third Pneumatic power elevator apparatus and pre- pneumatic winding device, the third Pneumatic power elevator apparatus controls pre- pneumatic winding device
Lifting, the pre- pneumatic winding device are located at the surface of valve body fixture, blind nut rotation in side are driven after offseting with side blind nut, first
1 ~ 3 circle is reversed, then just goes to the height for retaining and continuing to screw in valve body, the side blind nut locking device includes the 4th Pneumatic elevation
Device and pneumatic locking device, the 4th Pneumatic power elevator apparatus control pneumatic locking device lifting, the pneuma-lock
Device is located at the surface of valve body fixture, and blind nut rotation in side is driven after offseting with side blind nut, until being locked with valve body.
5. ball valve automatic assembling production equipment according to claim 1, it is characterised in that：The air-actuated jaw assembly line
Including pneumatic translating device, the 5th Pneumatic power elevator apparatus, ball valve Pneumatic clamping device and Storing case, the ball valve air-actuated jaw
Device is used to be clamped the ball valve that assembly is completed, and the ball valve Pneumatic clamping device has under the driving of pneumatic translating device and valve
The corresponding ball valve in body fixture top position goes out material position and ball valve corresponding with Storing case top position and places position, and described the
Five Pneumatic power elevator apparatus drive the lifting of ball valve Pneumatic clamping device.
6. ball valve automatic assembling production equipment according to claim 1, it is characterised in that：The disc type assembly line master
The disc type workbench remained stationary as in disc type assembly line body rotation, the disc type work are provided in the middle part of body
Make platform to fill with sphere assembling device, side blind nut mounting device, ball valve side blind nut pre-screwing device, the locking of ball valve side blind nut respectively
It sets and air-actuated jaw assembly line is correspondingly arranged on the identification inductor for detecting ball valve parts.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810510441.4A CN108544227A (en) | 2018-05-24 | 2018-05-24 | Ball valve automatic assembling production equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810510441.4A CN108544227A (en) | 2018-05-24 | 2018-05-24 | Ball valve automatic assembling production equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108544227A true CN108544227A (en) | 2018-09-18 |
Family
ID=63495619
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810510441.4A Withdrawn CN108544227A (en) | 2018-05-24 | 2018-05-24 | Ball valve automatic assembling production equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108544227A (en) |
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108971979A (en) * | 2018-09-28 | 2018-12-11 | 深圳市景方盈科技有限公司 | A kind of indentation of bearing, sealing and the device convenient for retrospect |
| CN111090263A (en) * | 2018-10-23 | 2020-05-01 | 杨宇 | Customized intelligent production line control system and control method |
| CN111761322A (en) * | 2020-07-17 | 2020-10-13 | 刘尧山 | Valve assembling device for fluid conveying |
| CN112077592A (en) * | 2019-12-27 | 2020-12-15 | 中山市川上智能设备有限公司 | Automatic assembling machine for hose valve and method for assembling hose valve |
| CN112621217A (en) * | 2021-01-04 | 2021-04-09 | 浙江中德自控科技股份有限公司 | Efficient assembly production line and method for large ball valve |
| CN112894313A (en) * | 2021-01-04 | 2021-06-04 | 顾少文 | Valve assembling device |
| CN112935793A (en) * | 2021-01-29 | 2021-06-11 | 浙江博民机电股份有限公司 | Ball valve automatic assembly machine |
| CN113318993A (en) * | 2020-12-18 | 2021-08-31 | 安徽齐力不锈钢制品有限公司 | Full-automatic intelligent ball valve production line |
| CN113843609A (en) * | 2021-10-27 | 2021-12-28 | 丽水意德阀门有限公司 | Automatic processing equipment of high temperature high pressure high performance valve |
| IT202100009866A1 (en) * | 2021-04-20 | 2022-10-20 | Ima Spa | APPARATUS AND PROCEDURE FOR ASSEMBLING MULTI-COMPONENT OBJECTS. |
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| CN108971979A (en) * | 2018-09-28 | 2018-12-11 | 深圳市景方盈科技有限公司 | A kind of indentation of bearing, sealing and the device convenient for retrospect |
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| CN112894313A (en) * | 2021-01-04 | 2021-06-04 | 顾少文 | Valve assembling device |
| CN112935793A (en) * | 2021-01-29 | 2021-06-11 | 浙江博民机电股份有限公司 | Ball valve automatic assembly machine |
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| IT202100009866A1 (en) * | 2021-04-20 | 2022-10-20 | Ima Spa | APPARATUS AND PROCEDURE FOR ASSEMBLING MULTI-COMPONENT OBJECTS. |
| CN113843609B (en) * | 2021-10-27 | 2023-11-14 | 丽水意德阀门有限公司 | Automatic processing equipment for high-temperature high-pressure high-performance valve |
| CN113843609A (en) * | 2021-10-27 | 2021-12-28 | 丽水意德阀门有限公司 | Automatic processing equipment of high temperature high pressure high performance valve |
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Application publication date: 20180918 |
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| WW01 | Invention patent application withdrawn after publication |