CN108373940A - A kind of the shaped fuel processing unit and its method of low energy consumption high heating value - Google Patents

A kind of the shaped fuel processing unit and its method of low energy consumption high heating value Download PDF

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Publication number
CN108373940A
CN108373940A CN201810354032.XA CN201810354032A CN108373940A CN 108373940 A CN108373940 A CN 108373940A CN 201810354032 A CN201810354032 A CN 201810354032A CN 108373940 A CN108373940 A CN 108373940A
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China
Prior art keywords
gas
stalk
storage warehouse
fired heater
traveling
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CN201810354032.XA
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Chinese (zh)
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赵亮
付鑫
周宏方
王志和
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Nanjing Forestry University
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Nanjing Forestry University
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Priority to CN201810354032.XA priority Critical patent/CN108373940A/en
Publication of CN108373940A publication Critical patent/CN108373940A/en
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L5/00Solid fuels
    • C10L5/40Solid fuels essentially based on materials of non-mineral origin
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10BDESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
    • C10B53/00Destructive distillation, specially adapted for particular solid raw materials or solid raw materials in special form
    • C10B53/02Destructive distillation, specially adapted for particular solid raw materials or solid raw materials in special form of cellulose-containing material
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10JPRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
    • C10J3/00Production of combustible gases containing carbon monoxide from solid carbonaceous fuels
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L5/00Solid fuels
    • C10L5/40Solid fuels essentially based on materials of non-mineral origin
    • C10L5/44Solid fuels essentially based on materials of non-mineral origin on vegetable substances
    • C10L5/447Carbonized vegetable substances, e.g. charcoal, or produced by hydrothermal carbonization of biomass
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10JPRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
    • C10J2300/00Details of gasification processes
    • C10J2300/09Details of the feed, e.g. feeding of spent catalyst, inert gas or halogens
    • C10J2300/0913Carbonaceous raw material
    • C10J2300/0916Biomass
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L2290/00Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
    • C10L2290/28Cutting, disintegrating, shredding or grinding
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L2290/00Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
    • C10L2290/30Pressing, compressing or compacting
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L2290/00Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
    • C10L2290/32Molding or moulds
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/10Biofuels, e.g. bio-diesel
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/30Fuel from waste, e.g. synthetic alcohol or diesel

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  • Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Combustion & Propulsion (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Materials Engineering (AREA)
  • Processing Of Solid Wastes (AREA)
  • Solid Fuels And Fuel-Associated Substances (AREA)

Abstract

The invention discloses a kind of shaped fuel processing unit of low energy consumption high heating value and its methods, the device includes first order stalk storage warehouse, second level stalk storage warehouse, coffee grounds storage warehouse, the first gas-fired heater, the second gas-fired heater, pre-gelatinized starch pond, the first order stalk storage warehouse is connect with biomass gasifying furnace, and the outlet of biomass gasifying furnace is connect with the first gas-fired heater and the second gas-fired heater respectively;The second level stalk storage warehouse is connect by the first traveling-grate stoker with the first gas-fired heater;The coffee grounds storage warehouse is connect by the second traveling-grate stoker with the second gas-fired heater;First gas-fired heater, the second gas-fired heater, pre-gelatinized starch pond connect single lead screw ex truding briquetting machine, the outlet connection molding fuel storage storehouse of single lead screw ex truding briquetting machine by the same mixing agitator.The present invention can get low energy consumption, the solid molding fuel of high heating value promotes the development and application of biomass utilization technologies to reduce Biomass Energy Utilization cost.

Description

A kind of the shaped fuel processing unit and its method of low energy consumption high heating value
Technical field
The present invention relates to a kind of processing units and its method of biomass hybrid solid shaped fuel.
Background technology
For a long time, conventional fossil fuel is always the main energy sources of mankind's consumption, and is society, economic and living standard Development and raising be made that prodigious contribution.But since the fossil resources such as coal, oil and natural gas belong to non-renewable resources, And during burning and trans-utilization there are environmental pollutions it is serious, processing equipment cost is higher the problems such as, at present for renewable The development and utilization of the energy is current one of research hotspot.Biomass energy is important regenerative resource.China possesses abundant Biomass resource, it is estimated that thering is the biomass resource of about 4.6 hundred million tons of standard coals to can be used as using energy source, wherein farming straw every year Stalk etc. accounts for about 50% or more total amount.In addition China is also instant coffee production and consumption big country, and the yield of annual coffee grounds is very It is abundant.Coffee grounds belongs to high heating value, high-volatile substance, when by coffee grounds directly as solid fuel, environmental pollution compared with Greatly.
Biomass Low Temperature Heat Treatment refer under anaerobic environment by raw material be heated to 200~300 DEG C with remove moisture and The process of part lightweight volatile matter.This appropriate heat treatment mode can effectively improve the energy density of biomass material, change It is apt to its mechanical performance, and the moisture that can solve biomass to a certain extent is high, hydrophily is strong, calorific value is low, is not easy to store The shortcomings of.And solid forming processing can increase the mechanical property of solid fuel, improve combustion characteristics.
Invention content
In order to overcome the disadvantage that traditional biomass shaped fuel calorific value is relatively low, volatile matter and ash content are high, the purpose of the present invention It is to provide a kind of the shaped fuel processing unit and its method of low energy consumption high heating value.
To achieve the above object, the technical solution adopted by the present invention is:
A kind of shaped fuel processing unit of low energy consumption high heating value, including the storage of first order stalk storage warehouse, second level stalk Storage, coffee grounds storage warehouse, the first gas-fired heater, the second gas-fired heater, pre-gelatinized starch pond, the first order stalk storage Storage is connect by drag conveyor with biomass gasifying furnace, and the outlet of biomass gasifying furnace is connected with pipe heat exchanger, tubular type The outlet of heat exchanger is connect with the first gas-fired heater and the second gas-fired heater respectively;The second level stalk storage warehouse passes through First traveling-grate stoker is connect with the first gas-fired heater;The coffee grounds storage warehouse is added by the second traveling-grate stoker and the second combustion gas Hot stove connects;First gas-fired heater, the second gas-fired heater, pre-gelatinized starch pond are connected by the same mixing agitator Single lead screw ex truding briquetting machine, the outlet connection molding fuel storage storehouse of single lead screw ex truding briquetting machine.
Further, it is connected with spray scrubber between the second level stalk storage warehouse and the first traveling-grate stoker;Spray Scrubbing tower is used to wash the stalk of second level stalk storage warehouse conveying, to deviate from the alkali metal such as potassium in stalk, sodium, calcium, magnesium and Alkaline earth metal component.
Further, further include centrifugal fan, centrifugal fan is connect with pipe heat exchanger, and pipe heat exchanger is also with One traveling-grate stoker connects;The combustible gas that centrifugal fan produces to air cooling biomass gasifying furnace outside conveying chamber, it is outdoor empty Stalk material of the gas after pipe heat exchanger heat exchange heating for drying the first traveling-grate stoker entrance.
Further, it is connected with piston dosing pump between the pre-gelatinized starch pond and mixing agitator;It is pre- for adjusting Flow when starch solution is delivered to mixing agitator in gelatinized starch pond.
Shaped fuel storage warehouse is for storing the solid molding fuel prepared in single lead screw ex truding briquetting machine.
A kind of processing method of biomass solid formed fuel, includes the following steps:
(1) prepared by agricultural stalk raw material combustible gas:By agricultural stalk feedstock processing at stalk powder, and fill to the first order Stalk storage warehouse and second level stalk storage warehouse;Stalk powder in first order stalk storage warehouse is conveyed by drag conveyor To first order stalk storage warehouse, stalk powder gasifies to obtain combustible gas through first order stalk storage warehouse, and combustible gas is through pipe type heat transfer Device cools down and send to the first gas-fired heater and the second gas-fired heater;
(2) prepared by carbonization stalk:Stalk powder in the stalk storage warehouse of the second level is delivered to spray scrubber, straw powder End is washed through spray scrubber, and stalk powder falls into the first traveling-grate stoker after the water spray in spray scrubber, while outdoor Air is sent to the first traveling-grate stoker entrance after pipe heat exchanger heat exchange heating for drying stalk powder;Stalk powder is by One traveling-grate stoker is sent into the first gas-fired heater, carbonization stalk is obtained after heat treatment, and fall into mixing agitator;
(3) prepared by carbonization coffee grounds:Coffee grounds in coffee grounds storage warehouse is delivered to the second combustion gas through the second traveling-grate stoker Heating furnace, the carbonization coffee grounds obtained after heat treatment fall into mixing agitator;
(4) prepared by pre-gelatinized starch:Starch is mixed with water in pre-gelatinized starch pond, and is stirred evenly;
(5) material stirring mixes:Mixing agitator is added in carbonization stalk, carbonization coffee grounds and pre-gelatinized starch;
(6) material extrusion forming:Material in mixing agitator is sent to single lead screw ex truding briquetting machine, then send to shaped fuel and stores Storehouse.
Further, in step (1) and (2), the straw powder in first order stalk storage warehouse and second level stalk storage warehouse End is grain size 1~2mm powder.
Further, in step (1), the operating condition of biomass gasifying furnace is:Stalk powder inlet amount is 1t/h, gasification Temperature core is 1000 DEG C, reaction pressure 0.02MPa, reaction time 10min.
Further, in step (2), spray scrubber washing operating condition is:The quality proportioning of stalk powder and water is 1:45, washing time 5min.
Further, in step (2), the operating condition of the first traveling-grate stoker and the first gas-fired heater is:First chain Fire grate running speed is 2m/h, and the first gas-fired heater is interior to be passed through CO with flow 100ml/min2Gas, and keep 300 DEG C of perseverances Temperature.
Further, in step (3), the operating condition of the second traveling-grate stoker and the second gas-fired heater is:Second chain Fire grate running speed is 0.5m/h, and the second gas-fired heater is interior to be passed through CO with flow 50ml/min2Gas, and keep 275 DEG C of perseverances Temperature.
Further, in step (4), the condition of pre-gelatinized starch is:After starch and water are mixed, in 55 DEG C of constant temperature, 60 Turn/min at the uniform velocity stirs 20min;Starch is 10 according to mass ratio with water:1 mixing.
Further, in step (5), the operating condition of mixing agitator is:Mixing speed control exists in mixing agitator 40 turns/min.
Further, in step (6), the operating condition of single lead screw ex truding briquetting machine is:It is squeezed under the conditions of room temperature, 70~90KN of pressure It is shaped to graininess.
Further, thick by the accumulation for adjusting material on the first traveling-grate stoker and the second traveling-grate stoker in step (5) Degree, while the pre-gelatinized starch flow velocity of pilot plunger dosing pump, to adjust carbonization stalk, carbonization coffee grounds and pre-gelatinized starch Quality proportioning.
Further, in step (4), carbonization stalk, carbonization coffee grounds, pre-gelatinized starch quality proportioning be 25:25:1
Advantageous effect:Using the device of the invention and method, can get low energy consumption, high heating value solid molding fuel, with Biomass Energy Utilization cost is reduced, the development and application of biomass utilization technologies is promoted.
Compared with prior art, the present invention has following remarkable advantage:
1. the present invention is using coffee grounds and agricultural stalk as primary raw material, deriving from a wealth of sources, being cheap for raw material not only integrates Waste is utilized, reduces environmental pollution, realizes the sustainable development of resource, moreover it is possible to effectively alleviate current energy crisis and ask Topic, while solving the scrap problems of coffee plant, additional benefit is brought to coffee plant.
2. the present invention selects coffee grounds as primary raw material, the C element content in coffee grounds is higher, low using 275 DEG C After warm processing, the C content of coffee grounds significantly improves, while volatile matter ratio substantially reduces, and solves current biomass molding Fuel value is not high, and volatile matter is high, the serious problem of Air-pollution From Combustion.
3. since alkali and alkaline earth metal ions ingredient is unfavorable for the raising of Low Temperature Heat Treatment solid product yield, present invention choosing The agricultural stalk selected deviates from alkali and alkaline earth metal ions before Low Temperature Heat Treatment, using water washing.
4. addition pre-gelatinized starch is as adhesive in shaped fuel by the present invention, in the case where not reducing its calorific value, Volatilize stronger caking property, 60~80 DEG C of pre-gelatinized starch solution, at this temperature the caking property of starch be greatly improved, It is solid molding fuel compact structure to make, not loose, it is easy to long-term preservation.
5. solid molding fuel net calorific value as received basis prepared by the present invention is up to 27~28MJ/kg, C element content can Up to 65~70%, volatilization is divided into 28~34%, 1.3~1.5g/cm of density3, 16~17MPa of compression strength, fall strength of briquette is more than 90%, properties are better than current commercial product.
6. apparatus of the present invention have many advantages, such as that preparation process is simple, energy consumption is low, production efficiency is high, ratio of briquetting is high, at low cost, Biomass fuel calorific value obtained is high, volatile matter is low, and the internal voids of product are small, not loosely, can long-term preservation, be suitable for rule Modelling centralized production.
Description of the drawings
Fig. 1 is general structure schematic diagram of the present invention;
Figure label explanation:1- first order stalk storage warehouses;2- drag conveyors;3- biomass gasifying furnaces;4- tubular types are changed Hot device;5- centrifugal fans;The second level 6- stalk storage warehouse;7- spray scrubbers;The first traveling-grate stokers of 8-;The first combustion gas of 9- adds Hot stove;10- the first coffee grounds storage warehouses;The second gas-fired heaters of 11-;The second traveling-grate stokers of 12-;13- pre-gelatinized starches pond; 14- piston dosing pumps;15- mixing agitators;16- single lead screw ex truding briquetting machines;17- shaped fuel storage warehouses.
Specific implementation mode
Further explanation is done to the present invention below in conjunction with the accompanying drawings.
It is as shown in Figure 1 a kind of shaped fuel processing unit of low energy consumption high heating value, including first order stalk storage warehouse 1, Second level stalk storage warehouse 6, coffee grounds storage warehouse 10, the first gas-fired heater 9, the second gas-fired heater 11, pre-gelatinized starch Pond 13;First order stalk storage warehouse 1 is connect by drag conveyor 2 with biomass gasifying furnace 3, and drag conveyor is used for first Stalk is sent into biomass gasifying furnace in grade stalk storage warehouse;The outlet of biomass gasifying furnace 3 respectively with the first gas-fired heater 9 and Second gas-fired heater 11 connects;Second level stalk storage warehouse 6 is connected with spray scrubber 7, and spray scrubber is for washing the The stalk of two level stalk storage warehouse conveying, to deviate from the alkalies and alkaline earths ingredient such as potassium in stalk, sodium, calcium, magnesium;Spray Scrubbing tower 7 is connect by the first traveling-grate stoker 8 with the first gas-fired heater 9;The coffee grounds storage warehouse 10 passes through the second chain Fire grate 12 is connect with the second gas-fired heater 11;First gas-fired heater 9, the second gas-fired heater 11, pre-gelatinized starch pond 13 Single lead screw ex truding briquetting machine 16 is connected by the same mixing agitator 15, is connected between pre-gelatinized starch pond 13 and mixing agitator 15 There is piston dosing pump 14;The outlet connection molding fuel storage storehouse 17 of single lead screw ex truding briquetting machine 16.
The outlet of biomass gasifying furnace 3 is connected with pipe heat exchanger 4, the outlet of pipe heat exchanger 4 respectively with the first combustion gas Heating furnace 9 and the connection of the second gas-fired heater 11;Biomass gasifying furnace generate combustible gas after pipe heat exchanger cools down, send to First gas-fired heater and the second gas-fired heater.
Further include centrifugal fan 5, centrifugal fan 5 is connect with pipe heat exchanger 4;Pipe heat exchanger 4 also with the first chain Fire grate 8 connects;The combustible gas that centrifugal fan produces to air cooling biomass gasifying furnace outside conveying chamber, outdoor air warp Stalk material after pipe heat exchanger heat exchange heating for drying the first traveling-grate stoker entrance
A kind of processing method of biomass solid formed fuel, includes the following steps:
(1) prepared by agricultural stalk raw material combustible gas:By agricultural stalk feedstock processing at stalk powder, and fill to the first order Stalk storage warehouse and second level stalk storage warehouse;The stalk powder that grain size in first order stalk storage warehouse is 1~2mm is passed through Drag conveyor is delivered to the first biomass gasifying furnace, and stalk powder gasifies to obtain combustible gas through first order stalk storage warehouse, can Combustion gas cools down through pipe heat exchanger and send to the first gas-fired heater and the second gas-fired heater;
Wherein, the operating condition of biomass gasifying furnace is:Stalk powder inlet amount is 1t/h, and gasification temperature core is 1000 DEG C, reaction pressure 0.02MPa, reaction time 10min;
(2) prepared by carbonization stalk:The stalk powder that grain size in the stalk storage warehouse of the second level is 1~2mm is washed through spray Tower washing is washed, stalk powder falls into the first traveling-grate stoker after the water spray in spray scrubber, while outdoor air is through tubular type It is sent to the first traveling-grate stoker entrance after heat exchanger heat exchange heating for drying stalk powder;Stalk powder is by the first traveling-grate stoker It is sent into the first gas-fired heater, carbonization stalk is obtained after heat treatment, and fall into mixing agitator;
Wherein, spray scrubber washing operating condition is:The quality proportioning of stalk powder and water is 1:45, washing time is 5min;The operating condition of first traveling-grate stoker and the first gas-fired heater is:First traveling-grate stoker running speed be 2m/h, first CO is passed through with flow 100ml/min in gas-fired heater2Gas, and keep 300 DEG C of constant temperature;
(3) prepared by carbonization coffee grounds:Coffee grounds in coffee grounds storage warehouse is delivered to the second combustion gas through the second traveling-grate stoker Heating furnace, the carbonization coffee grounds obtained after heat treatment fall into mixing agitator;
Wherein, the operating condition of the second traveling-grate stoker and the second gas-fired heater is:Second traveling-grate stoker running speed is 0.5m/h, the second gas-fired heater is interior to be passed through CO with flow 50ml/min2Gas, and keep 275 DEG C of constant temperature;
(4) prepared by pre-gelatinized starch:Starch is mixed with water in pre-gelatinized starch pond, and is stirred evenly;
Wherein, starch is 10 according to mass ratio with water:1 mixing;The condition of pre-gelatinized starch is:Starch and water are mixed Afterwards, 20min is at the uniform velocity stirred in 55 DEG C of constant temperature, 60 turns/min;
(5) material stirring mixes:By adjusting the ulking thickness of material on the first traveling-grate stoker and the second traveling-grate stoker, together When pilot plunger dosing pump pre-gelatinized starch flow velocity, with adjust carbonization stalk, be carbonized coffee grounds and pre-gelatinized starch quality Proportioning is 25:25:1, mixing agitator is added in carbonization stalk, carbonization coffee grounds and pre-gelatinized starch;
Wherein, the operating condition of mixing agitator is:Mixing speed control is in 40 turns/min in mixing agitator;
(6) material extrusion forming:Material in mixing agitator is sent to single lead screw ex truding briquetting machine, then send to shaped fuel and stores Storehouse;
Wherein, the operating condition of single lead screw ex truding briquetting machine is:Extrusion forming is graininess under the conditions of room temperature, 70~90KN of pressure.
First gas-fired heater and second combustion gas of the combustible gas produced in step (1) for step (2) and step (3) add The gas source of hot stove.
With reference to several specific embodiments, the present invention will be further described.
Embodiment 1
A kind of processing method of biomass solid formed fuel, concrete operation step are as follows:
(1) prepared by Wheat Straw raw material combustible gas:By Wheat Straw feedstock processing at the Wheat Straw powder that grain size is 1~2mm, and It fills to first order stalk storage warehouse and second level stalk storage warehouse;It is 1~2mm's by the grain size in first order stalk storage warehouse Wheat Straw powder is delivered to the first biomass gasifying furnace by drag conveyor, and Wheat Straw powder is through first order stalk storage warehouse gas Change obtains combustible gas, and combustible gas cools down through pipe heat exchanger and send to the first gas-fired heater and the second gas-fired heater;
Wherein, the operating condition of biomass gasifying furnace is:Stalk powder inlet amount is 1t/h, and gasification temperature core is 1000 DEG C, reaction pressure 0.02MPa, reaction time 10min;
(2) prepared by carbonization Wheat Straw:By the grain size in the stalk storage warehouse of the second level be 1~2mm Wheat Straw powder through spray Scrubbing tower washing is drenched, Wheat Straw powder falls into the first traveling-grate stoker, while outdoor air after the water spray in spray scrubber It is sent to the first traveling-grate stoker entrance after pipe heat exchanger heat exchange heating for drying stalk powder;Wheat Straw powder is by first Traveling-grate stoker is sent into the first gas-fired heater, carbonization stalk is obtained after heat treatment, and fall into mixing agitator;
Wherein, spray scrubber washing operating condition is:The quality proportioning of Wheat Straw powder and water is 1:45, washing time For 5min;The operating condition of first traveling-grate stoker and the first gas-fired heater is:First traveling-grate stoker running speed is 2m/h, the CO is passed through with flow 100ml/min in one gas-fired heater2Gas, and keep 300 DEG C of constant temperature;
(3) prepared by carbonization coffee grounds:Coffee grounds in coffee grounds storage warehouse is delivered to the second combustion gas through the second traveling-grate stoker Heating furnace, the carbonization coffee grounds obtained after heat treatment fall into mixing agitator;
Wherein, the operating condition of the second traveling-grate stoker and the second gas-fired heater is:Second traveling-grate stoker running speed is 0.5m/h, the second gas-fired heater is interior to be passed through CO with flow 50ml/min2Gas, and keep 275 DEG C of constant temperature;
(4) prepared by pre-gelatinized starch:According to mass ratio it is 10 by starch and water:1 is blended in pre-gelatinized starch pond and mixes, 20min is at the uniform velocity stirred in 55 DEG C of constant temperature, 60 turns/min;
(5) material stirring mixes:50g is carbonized Wheat Straw, 50g is carbonized coffee grounds, and 2g pre-gelatinized starch solution is fully mixed It closes;
By adjusting the ulking thickness of material on the first traveling-grate stoker and the second traveling-grate stoker, while pilot plunger dosing pump Pre-gelatinized starch flow velocity, with adjust carbonization stalk, be carbonized coffee grounds and pre-gelatinized starch quality proportioning, by the wheat straw that is carbonized Mixing agitator is added in stalk, carbonization coffee grounds and pre-gelatinized starch;
Wherein, mixing speed is controlled in 40 turns/min in mixing agitator;
(6) material extrusion forming:Material in mixing agitator is sent to single lead screw ex truding briquetting machine, then send to shaped fuel and stores Storehouse;Wherein, the operating condition of single lead screw ex truding briquetting machine is:Extrusion forming is graininess under the conditions of room temperature, pressure 70KN, obtains molding combustion Material.
Embodiment 2
A kind of processing method of biomass solid formed fuel, concrete operation step are as follows:
(1) prepared by Wheat Straw raw material combustible gas:By Wheat Straw feedstock processing at the Wheat Straw powder that grain size is 1~2mm, and It fills to first order stalk storage warehouse and second level stalk storage warehouse;It is 1~2mm's by the grain size in first order stalk storage warehouse Wheat Straw powder is delivered to the first biomass gasifying furnace by drag conveyor, and Wheat Straw powder is through first order stalk storage warehouse gas Change obtains combustible gas, and combustible gas cools down through pipe heat exchanger and send to the first gas-fired heater and the second gas-fired heater;
Wherein, the operating condition of biomass gasifying furnace is:Stalk powder inlet amount is 1t/h, and gasification temperature core is 1000 DEG C, reaction pressure 0.02MPa, reaction time 10min;
(2) prepared by carbonization Wheat Straw:By the grain size in the stalk storage warehouse of the second level be 1~2mm Wheat Straw powder through spray Scrubbing tower washing is drenched, Wheat Straw powder falls into the first traveling-grate stoker, while outdoor air after the water spray in spray scrubber It is sent to the first traveling-grate stoker entrance after pipe heat exchanger heat exchange heating for drying stalk powder;Wheat Straw powder is by first Traveling-grate stoker is sent into the first gas-fired heater, carbonization stalk is obtained after heat treatment, and fall into mixing agitator;
Wherein, spray scrubber washing operating condition is:The quality proportioning of Wheat Straw powder and water is 1:45, washing time For 5min;The operating condition of first traveling-grate stoker and the first gas-fired heater is:First traveling-grate stoker running speed is 2m/h, the CO is passed through with flow 100ml/min in one gas-fired heater2Gas, and keep 300 DEG C of constant temperature;
(3) prepared by carbonization coffee grounds:Coffee grounds in coffee grounds storage warehouse is delivered to the second combustion gas through the second traveling-grate stoker Heating furnace, the carbonization coffee grounds obtained after heat treatment fall into mixing agitator;
Wherein, the operating condition of the second traveling-grate stoker and the second gas-fired heater is:Second traveling-grate stoker running speed is 0.5m/h, the second gas-fired heater is interior to be passed through CO with flow 50ml/min2Gas, and keep 275 DEG C of constant temperature;
(4) prepared by pre-gelatinized starch:According to mass ratio it is 10 by starch and water:1 is blended in pre-gelatinized starch pond and mixes, 20min is at the uniform velocity stirred in 55 DEG C of constant temperature, 60 turns/min;
(5) material stirring mixes:50g is carbonized Wheat Straw, 50g is carbonized coffee grounds, and 2g pre-gelatinized starch solution is fully mixed It closes;
By adjusting the ulking thickness of material on the first traveling-grate stoker and the second traveling-grate stoker, while pilot plunger dosing pump Pre-gelatinized starch flow velocity, with adjust carbonization stalk, be carbonized coffee grounds and pre-gelatinized starch quality proportioning, by the wheat straw that is carbonized Mixing agitator is added in stalk, carbonization coffee grounds and pre-gelatinized starch;
Wherein, mixing speed is controlled in 40 turns/min in mixing agitator;
(6) material extrusion forming:Material in mixing agitator is sent to single lead screw ex truding briquetting machine, then send to shaped fuel and stores Storehouse;Wherein, the operating condition of single lead screw ex truding briquetting machine is:Extrusion forming is graininess under the conditions of room temperature, pressure 80KN, obtains molding combustion Material.
Embodiment 3
A kind of processing method of biomass solid formed fuel, concrete operation step are as follows:
(1) prepared by Wheat Straw raw material combustible gas:By Wheat Straw feedstock processing at the Wheat Straw powder that grain size is 1~2mm, and It fills to first order stalk storage warehouse and second level stalk storage warehouse;It is 1~2mm's by the grain size in first order stalk storage warehouse Wheat Straw powder is delivered to the first biomass gasifying furnace by drag conveyor, and Wheat Straw powder is through first order stalk storage warehouse gas Change obtains combustible gas, and combustible gas cools down through pipe heat exchanger and send to the first gas-fired heater and the second gas-fired heater;
Wherein, the operating condition of biomass gasifying furnace is:Stalk powder inlet amount is 1t/h, and gasification temperature core is 1000 DEG C, reaction pressure 0.02MPa, reaction time 10min;
(2) prepared by carbonization Wheat Straw:By the grain size in the stalk storage warehouse of the second level be 1~2mm Wheat Straw powder through spray Scrubbing tower washing is drenched, Wheat Straw powder falls into the first traveling-grate stoker, while outdoor air after the water spray in spray scrubber It is sent to the first traveling-grate stoker entrance after pipe heat exchanger heat exchange heating for drying stalk powder;Wheat Straw powder is by first Traveling-grate stoker is sent into the first gas-fired heater, carbonization stalk is obtained after heat treatment, and fall into mixing agitator;
Wherein, spray scrubber washing operating condition is:The quality proportioning of Wheat Straw powder and water is 1:45, washing time For 5min;The operating condition of first traveling-grate stoker and the first gas-fired heater is:First traveling-grate stoker running speed is 2m/h, the CO is passed through with flow 100ml/min in one gas-fired heater2Gas, and keep 300 DEG C of constant temperature;
(3) prepared by carbonization coffee grounds:Coffee grounds in coffee grounds storage warehouse is delivered to the second combustion gas through the second traveling-grate stoker Heating furnace, the carbonization coffee grounds obtained after heat treatment fall into mixing agitator;
Wherein, the operating condition of the second traveling-grate stoker and the second gas-fired heater is:Second traveling-grate stoker running speed is 0.5m/h, the second gas-fired heater is interior to be passed through CO with flow 50ml/min2Gas, and keep 275 DEG C of constant temperature;
(4) prepared by pre-gelatinized starch:According to mass ratio it is 10 by starch and water:1 is blended in pre-gelatinized starch pond and mixes, 20min is at the uniform velocity stirred in 55 DEG C of constant temperature, 60 turns/min;
(5) material stirring mixes:50g is carbonized Wheat Straw, 50g is carbonized coffee grounds, and 2g pre-gelatinized starch solution is fully mixed It closes;
By adjusting the ulking thickness of material on the first traveling-grate stoker and the second traveling-grate stoker, while pilot plunger dosing pump Pre-gelatinized starch flow velocity, with adjust carbonization stalk, be carbonized coffee grounds and pre-gelatinized starch quality proportioning, by the wheat straw that is carbonized Mixing agitator is added in stalk, carbonization coffee grounds and pre-gelatinized starch;
Wherein, mixing speed is controlled in 40 turns/min in mixing agitator;
(6) material extrusion forming:Material in mixing agitator is sent to single lead screw ex truding briquetting machine, then send to shaped fuel and stores Storehouse;Wherein, the operating condition of single lead screw ex truding briquetting machine is:Extrusion forming is graininess under the conditions of room temperature, pressure 90KN, obtains molding combustion Material.
The biomass solid formed fuel prepared by detecting above example 1-3, the calorific value of product, volatile matter content, Relaxed density, compression strength, fall strength of briquette such as the following table 1.
Table 1
It is obtained from upper table testing result, biomass molding fuel product calorific value control produced by the present invention is 27~28MJ/ Kg, volatile matter ratio 28~34%, 1.3~1.5g/cm of density3, 16~17MPa of compression strength or so, fall strength of briquette is more than 90%, properties are better than current commercial product.
The above is only a preferred embodiment of the present invention, it is noted that for the ordinary skill people of the art For member, various improvements and modifications may be made without departing from the principle of the present invention, these improvements and modifications are also answered It is considered as protection scope of the present invention.

Claims (10)

1. a kind of shaped fuel processing unit of low energy consumption high heating value, it is characterised in that:Including first order stalk storage warehouse (1), It is second level stalk storage warehouse (6), coffee grounds storage warehouse (10), the first gas-fired heater (9), the second gas-fired heater (11), pre- Gelatinized starch pond (13), the first order stalk storage warehouse (1) are connect by drag conveyor (2) with biomass gasifying furnace (3), The outlet of biomass gasifying furnace (3) is connected with pipe heat exchanger (4), and the outlet of pipe heat exchanger (4) adds with the first combustion gas respectively Hot stove (9) and the second gas-fired heater (11) connection;The second level stalk storage warehouse (6) by the first traveling-grate stoker (8) with First gas-fired heater (9) connects;The coffee grounds storage warehouse (10) passes through the second traveling-grate stoker (12) and the second gas heating Stove (11) connects;First gas-fired heater (9), the second gas-fired heater (11), pre-gelatinized starch pond (13) are by same Mixing agitator (15) connects single lead screw ex truding briquetting machine (16), outlet connection molding fuel storage storehouse (17) of single lead screw ex truding briquetting machine (16).
2. the shaped fuel processing unit of low energy consumption high heating value according to claim 1, it is characterised in that:The second level Spray scrubber (7) is connected between stalk storage warehouse (6) and the first traveling-grate stoker (8).
3. the shaped fuel processing unit of low energy consumption high heating value according to claim 1, it is characterised in that:It further include centrifugation Formula wind turbine (5), centrifugal fan (5) are connect with pipe heat exchanger (4);Pipe heat exchanger (4) also connects with the first traveling-grate stoker (8) It connects.
4. the shaped fuel processing unit of low energy consumption high heating value according to claim 1, it is characterised in that:The pre-gelatinized Piston dosing pump (14) is connected between starch pond (13) and mixing agitator (15).
5. a kind of processing method of the biomass solid formed fuel based on device described in claim 1, it is characterised in that:Packet Include following steps:
(1) prepared by agricultural stalk raw material combustible gas:By agricultural stalk feedstock processing at stalk powder, and fill to first order stalk Storage warehouse and second level stalk storage warehouse;Stalk powder in first order stalk storage warehouse is delivered to by drag conveyor Level-one stalk storage warehouse, stalk powder gasify to obtain combustible gas through first order stalk storage warehouse, and combustible gas is dropped through pipe heat exchanger Temperature is simultaneously sent to the first gas-fired heater and the second gas-fired heater;
(2) prepared by carbonization stalk:Stalk powder in the stalk storage warehouse of the second level is delivered to spray scrubber, stalk powder warp Spray scrubber washs, and stalk powder falls into the first traveling-grate stoker, while outdoor air after the water spray in spray scrubber It is sent to the first traveling-grate stoker entrance after pipe heat exchanger heat exchange heating for drying stalk powder;Stalk powder is by the first chain Bar oven dispatch enters the first gas-fired heater, carbonization stalk is obtained after heat treatment, and fall into mixing agitator;
(3) prepared by carbonization coffee grounds:Coffee grounds in coffee grounds storage warehouse is delivered to the second gas heating through the second traveling-grate stoker Stove, the carbonization coffee grounds obtained after heat treatment fall into mixing agitator;
(4) prepared by pre-gelatinized starch:Starch is mixed with water in pre-gelatinized starch pond, and is stirred evenly;
(5) material stirring mixes:Mixing agitator is added in carbonization stalk, carbonization coffee grounds and pre-gelatinized starch;
(6) material extrusion forming:Material in mixing agitator is sent to single lead screw ex truding briquetting machine, then is sent to shaped fuel storage warehouse.
6. the processing method of biomass solid formed fuel according to claim 5, it is characterised in that:Step (1) and (2) In, the stalk powder in first order stalk storage warehouse and second level stalk storage warehouse is grain size 1~2mm powder.
7. the processing method of biomass solid formed fuel according to claim 5, it is characterised in that:
In step (1), the operating condition of biomass gasifying furnace is:Stalk powder inlet amount is 1t/h, and gasification temperature core is 1000 DEG C, reaction pressure 0.02MPa, reaction time 10min;
In step (2), spray scrubber washing operating condition is:The quality proportioning of stalk powder and water is 1:45, washing time For 5min;
In step (2), the operating condition of the first traveling-grate stoker and the first gas-fired heater is:First traveling-grate stoker running speed is 2m/h, the first gas-fired heater is interior to be passed through CO with flow 100ml/min2Gas, and keep 300 DEG C of constant temperature;
In step (3), the operating condition of the second traveling-grate stoker and the second gas-fired heater is:Second traveling-grate stoker running speed is 0.5m/h, the second gas-fired heater is interior to be passed through CO with flow 50ml/min2Gas, and keep 275 DEG C of constant temperature;
In step (4), the condition of pre-gelatinized starch is:After starch and water are mixed, at the uniform velocity stirred in 55 DEG C of constant temperature, 60 turns/min 20min;
In step (5), the operating condition of mixing agitator is:Mixing speed control is in 40 turns/min in mixing agitator;
In step (6), the operating condition of single lead screw ex truding briquetting machine is:Extrusion forming is graininess under the conditions of room temperature, 70~90KN of pressure.
8. the processing method of the biomass solid formed fuel according to claim 5 or 7, it is characterised in that:Step (4) In, starch is 10 according to mass ratio with water:1 mixing.
9. the processing method of biomass solid formed fuel according to claim 5, it is characterised in that:In step (5), lead to The ulking thickness of material on the first traveling-grate stoker and the second traveling-grate stoker is overregulated, while the pre-gelatinized of pilot plunger dosing pump is formed sediment Powder flow rate, to adjust the quality proportioning of carbonization stalk, be carbonized coffee grounds and pre-gelatinized starch.
10. the processing method of the biomass solid formed fuel according to claim 5 or 9, it is characterised in that:Step (4) In, carbonization stalk, carbonization coffee grounds, pre-gelatinized starch quality proportioning be 25:25:1.
CN201810354032.XA 2018-04-19 2018-04-19 A kind of the shaped fuel processing unit and its method of low energy consumption high heating value Pending CN108373940A (en)

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CN110699149A (en) * 2019-11-13 2020-01-17 联合优发生物质能源徐州有限公司 Biomass particle easy to burn
CN112646628A (en) * 2019-10-10 2021-04-13 盖亚株式会社 Apparatus for producing bio-particles using coffee by-products

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CN108977250A (en) * 2018-08-31 2018-12-11 南京林业大学 A kind of waste tire of automobile and agricultural stalk fuel combination processing unit and method
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CN112646628A (en) * 2019-10-10 2021-04-13 盖亚株式会社 Apparatus for producing bio-particles using coffee by-products
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Application publication date: 20180807