CN108356435A - A kind of proprietary pipe fitting Intelligent welding method and system of nuclear power - Google Patents
A kind of proprietary pipe fitting Intelligent welding method and system of nuclear power Download PDFInfo
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- CN108356435A CN108356435A CN201810070187.0A CN201810070187A CN108356435A CN 108356435 A CN108356435 A CN 108356435A CN 201810070187 A CN201810070187 A CN 201810070187A CN 108356435 A CN108356435 A CN 108356435A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
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- Optics & Photonics (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The embodiment of the invention discloses a kind of nuclear power special pipe fitting Intelligent welding method and system.Wherein, nuclear power special pipe fitting Intelligent welding method includes：Acquire real-time welding parameter and real time environment status data；The welding parameter range to match with fusion tube part to be welded is searched in preset database according to the real time environment status data；When the real-time welding parameter exceeds the welding parameter range, warning information is sent out.Embodiment provided by the invention carries out early warning when welding process technological parameter against regulation, can improve welding procedure quality, promote the intelligence of traditional handicraft by monitoring welding process automatically according to technique and external environmental factor.
Description
Technical field
The present invention relates to nuclear power field more particularly to a kind of nuclear power special pipe fitting Intelligent welding method and system.
Background technology
With the development of all kinds of infrastructures, the demand to pipe fitting welding is more and more, and recent year sweat soldering needs
It asks and increases year by year, and be not content with and only there was only simple functions, the working method of single operation, but need better
User experience, more intelligentized operation, less human input carry out meet demand.
Domestic welding technique at present is required for that welding parameter is manually set, and the manpower moment is needed to monitor current process
Parameter values are undesirable to avoid parameter.This non intelligent mode of operation, not only influences processing quality, and need compared with
More human inputs, increase welding cost.
Invention content
Technical problem to be solved of the embodiment of the present invention is, provide a kind of nuclear power special pipe fitting Intelligent welding method and
System, overcomes in the prior art that nuclear power special pipe fitting welding procedure is of low quality, the lower defect of intelligence degree.
In order to solve the above-mentioned technical problem, an embodiment of the present invention provides a kind of nuclear power special pipe fitting Intelligent welding method,
Including：
Acquire real-time welding parameter and real time environment status data；
The welding to match with fusion tube part to be welded is searched in preset database according to the real time environment status data
Parameter area；
When the real-time welding parameter exceeds the welding parameter range, warning information is sent out.
Wherein, before the step of acquiring real-time welding parameter and real time environment status data, the method further includes：
Receive fusion tube part to be welded；
According to the fusion tube part to be welded, welding parameter is set；
Soldering is carried out to the fusion tube part to be welded according to the welding parameter.
Wherein, the welding parameter includes preheating temperature, plane pipe pressure, levelling pressure, heated pressure, heating time, turns
Change time, welding pressure, pressurize cooling time etc.；
It is described to include to the step of fusion tube part progress soldering to be welded according to the welding parameter：
After receiving preheating instruction, by heating dish electrified regulation, and corresponding pipe clamp is selected to clamp the fusion tube part to be welded；
After receiving plane pipe instruction, applies the plane pipe pressure, the pipe end of the pipe fitting is planished；
After the heating dish reaches the preheating temperature, apply the levelling pressure, starts levelling；
The heated pressure is switched to after levelling, begins to warm up countdown, until after reaching the heating time, automatic point
From heating dish and the fusion tube part to be welded, the heating dish is exited to pipe end docking in the conversion time and is started；
After receiving welding instruction, welding pressure is switched to, the fusion tube part to be welded is welded；
Pressurize, which is cooled to, reaches the pressurize cooling time.
Wherein, described the step of welding parameter is arranged according to the fusion tube part to be welded, includes：
Scan the electronic tag on fusion tube part to be welded；
Read the corresponding welding parameter of the electronic tag；
The welding parameter is imported into welding equipment.
Wherein, the method further includes：
Welding parameter and welding process information are preserved in real time, and are exported to user；The welding process data include real-time
Welding parameter, real time environment status data, cancel record, pipe fitting type, tube outer diameter, SDR, wall thickness, operative employee's identifier, when
Between, the date, unit type.
On the other hand, the embodiment of the present invention additionally provides a kind of nuclear power special pipe fitting Intelligent welding system, including：
Acquisition module, for acquiring real-time welding parameter and real time environment status data；
Searching module, for being searched in preset database and fusion tube part to be welded according to the real time environment status data
The welding parameter range to match；
Alarm module, for when the real-time welding parameter exceeds the welding parameter range, sending out warning information；
Human-computer interaction module, for receiving user instructions and information being presented to user.
Wherein, the system also includes：
Pipe fitting receiving module, for receiving fusion tube part to be welded；
Parameter setting module, for welding parameter to be arranged according to the fusion tube part to be welded；
Welding module, for carrying out soldering to the fusion tube part to be welded according to the welding parameter.
Wherein, the welding parameter includes preheating temperature, plane pipe pressure, levelling pressure, heated pressure, heating time, turns
Change time, welding pressure, pressurize cooling time etc.；
The welding module further comprises：
Warm-up block, for after the human-computer interaction module receives preheating instruction, by heating dish electrified regulation, and selecting
It selects corresponding pipe clamp and clamps the fusion tube part to be welded；
Module of planishing will be described for after the human-computer interaction module receives plane pipe instruction, applying the plane pipe pressure
The pipe end of pipe fitting is planished；
Levelling module, for after the heating dish reaches the preheating temperature, applying the levelling pressure, starting to look for
It is flat；
Timing heated module begins to warm up countdown, until reaching institute for switching to the heated pressure after levelling
After stating heating time, it is automatically separated heating dish and the fusion tube part to be welded, exits the heating dish in the conversion time
Start to pipe end docking；
Fusible pattern block is welded, for after the human-computer interaction module receives welding instruction, switching to welding pressure, waiting for described
Weldering fusion tube part is welded；
Pressurize refrigerating module is cooled to for pressurize and reaches the pressurize cooling time.
Wherein, the parameter setting module further comprises：
Tag scan module, for scanning the electronic tag on fusion tube part to be welded；
Tag recognition module, for reading the corresponding welding parameter of the electronic tag；
Information import modul, for the welding parameter to be imported welding equipment.
Wherein, the system also includes：
Memory module, preserves welding parameter and welding process information in real time, and the welding process data include welding in real time
Parameter, real time environment status data, cancel record, pipe fitting type, tube outer diameter, SDR, wall thickness, operative employee's identifier, the time,
Date, unit type；
Communication module, for exporting the welding parameter and welding process information to user
Implement the embodiment of the present invention, has the advantages that：By being monitored automatically according to technique and external environmental factor
Welding process carries out early warning when welding process technological parameter against regulation, can improve welding procedure quality, reduces manpower
Input, promotes the intelligence of traditional handicraft, and reduce cost.
Description of the drawings
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below
There is attached drawing needed in technology description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this
Some embodiments of invention for those of ordinary skill in the art without creative efforts, can be with
Obtain other attached drawings according to these attached drawings.
Fig. 1 is the first embodiment flow chart of nuclear power special pipe fitting Intelligent welding method provided by the invention；
Fig. 2 is the second embodiment flow chart of nuclear power special pipe fitting Intelligent welding method provided by the invention；
Fig. 3 is the first embodiment structural schematic diagram of nuclear power special pipe fitting Intelligent welding system provided by the invention；
Fig. 4 is the second embodiment structural schematic diagram of nuclear power special pipe fitting Intelligent welding system provided by the invention.
Specific implementation mode
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation describes, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, those of ordinary skill in the art are obtained every other without creative efforts
Embodiment shall fall within the protection scope of the present invention.
Fig. 1 is referred to, is the first embodiment flow chart of nuclear power special pipe fitting Intelligent welding method provided by the invention, it should
Method includes：
Step S101, real-time welding parameter and real time environment status data are acquired.Wherein, the real-time welding parameter can be with
Including real-time welding temperature, pipe pressure, in real time levelling pressure, heated in real-time pressure, heated in real-time time, in real time conversion are dug in real time
Time, real-time welding pressure and real-time pressurize cooling time etc..Real time environment status data may include real time environment temperature, reality
When ambient pressure etc..
Step S102, it is searched and fusion tube part phase to be welded in preset database according to the real time environment status data
The welding parameter range matched.
Step S103, judge whether the real-time welding parameter exceeds the welding parameter range.
If the judging result of step S103 is yes, S104 is thened follow the steps.Otherwise, return to step S101.
Step S104, warning information is sent out.
Nuclear power special pipe fitting Intelligent welding method provided by the invention, by being supervised automatically according to technique and external environmental factor
Welding process is controlled, early warning is carried out when welding process technological parameter against regulation, welding procedure quality can be improved, reduces people
Power is put into, and promotes the intelligence of traditional handicraft, and reduce cost.
Fig. 2 is referred to, is the second embodiment flow chart of nuclear power special pipe fitting Intelligent welding method provided by the invention, it should
Method includes：
Step S201, fusion tube part to be welded is received.
Step S202, welding parameter is arranged according to the fusion tube part to be welded.For example, step S202 is specifically included：Scanning waits for
Weld the electronic tag on fusion tube part；Read the corresponding welding parameter of the electronic tag；The welding parameter is imported welding to set
It is standby.Wherein, electronic tag can be the message identifications such as RFID, Quick Response Code.Welding parameter may include preheating temperature, plane pipe pressure
Power, levelling pressure, heated pressure, heating time, conversion time, welding pressure, pressurize cooling time etc..
Step S203, soldering is carried out to the fusion tube part to be welded according to the welding parameter, and acquires welding in real time
Parameter and real time environment status data.Preferably, described that weld is carried out to the fusion tube part to be welded according to the welding parameter
The step of reason may include：It is described to include to the step of fusion tube part progress soldering to be welded according to the welding parameter：
After receiving preheating instruction, by heating dish electrified regulation, and corresponding pipe clamp is selected to clamp the fusion tube part to be welded；Plane pipe is received to refer to
After order, apply the plane pipe pressure, the pipe end of the pipe fitting is planished；After the heating dish reaches the preheating temperature, apply
Add the levelling pressure, starts levelling；The heated pressure is switched to after levelling, begins to warm up countdown, until reaching described
After heating time, be automatically separated heating dish and the fusion tube part to be welded, in the conversion time by the heating dish exit to
Pipe end docking starts, and wherein the shorter conversion time the better；After receiving welding instruction, welding pressure is switched to, to described to be welded molten
Pipe fitting is welded；Pressurize, which is cooled to, reaches the pressurize cooling time.
Step S204, it is searched and fusion tube part phase to be welded in preset database according to the real time environment status data
The welding parameter range matched.
Step S205, judge whether the real-time welding parameter exceeds the welding parameter range.
If the judging result of step S205 is yes, S206 is thened follow the steps.Otherwise, return to step S203.
Step S206, warning information is sent out.
Preferably, Intelligent welding method provided in an embodiment of the present invention can also include：
Welding parameter and welding process information are preserved in real time, and are exported to user；The welding process data include real-time
Welding parameter, real time environment status data, cancel record, pipe fitting type, tube outer diameter, SDR, wall thickness, operative employee's identifier, when
Between, the date, unit type etc..Entire welding process ensures that the later stage can even going wrong, also being recorded and being preserved
Retrospect problem and person liable.
Fig. 3 is referred to, is the first embodiment structural representation of nuclear power special pipe fitting Intelligent welding system provided by the invention
Figure, the system include：
Acquisition module 310, for acquiring real-time welding parameter and real time environment status data.Wherein, the real-time welding
Parameter may include real-time welding temperature, in real time dig pipe pressure, in real time levelling pressure, heated in real-time pressure, the heated in real-time time,
Real-time conversion time, real-time welding pressure and real-time pressurize cooling time etc..Real time environment status data may include real-time ring
Border temperature, real time environment air pressure etc..
Searching module 320 is melted for being searched in preset database according to the real time environment status data with to be welded
The welding parameter range that pipe fitting matches.
Alarm module 330, for when the real-time welding parameter exceeds the welding parameter range, sending out alarm letter
Breath.
Human-computer interaction module 340, for receiving user instructions and information being presented to user.
Nuclear power special pipe fitting Intelligent welding system provided by the invention, by being supervised automatically according to technique and external environmental factor
Welding process is controlled, early warning is carried out when welding process technological parameter against regulation, welding procedure quality can be improved, reduces people
Power is put into, and promotes the intelligence of traditional handicraft, and reduce cost.
Fig. 4 is referred to, is the second embodiment structural representation of nuclear power special pipe fitting Intelligent welding system provided by the invention
Figure.
In the embodiment shown in fig. 4, in addition to acquisition module 310, searching module 320, alarm module 330, human-computer interaction
Other than module 340, Intelligent welding system further includes：
Pipe fitting receiving module 350, for receiving fusion tube part to be welded.
Parameter setting module 360, for welding parameter to be arranged according to the fusion tube part to be welded.For example, parameter setting module
360 specifically include：Tag scan module 361, for scanning the electronic tag on fusion tube part to be welded；Tag recognition module 362 is used
In the corresponding welding parameter of the reading electronic tag；Information import modul 363 is set for the welding parameter to be imported welding
It is standby.Wherein, electronic tag can be the message identifications such as RFID, Quick Response Code.Welding parameter may include preheating temperature, plane pipe pressure
Power, levelling pressure, heated pressure, heating time, conversion time, welding pressure, pressurize cooling time etc..
Welding module 370, for carrying out soldering to the fusion tube part to be welded according to the welding parameter.Preferably,
Welding module 370 specifically includes：Warm-up block 371 is used for after the human-computer interaction module 340 receives preheating instruction, will
Heating dish electrified regulation, and corresponding pipe clamp is selected to clamp the fusion tube part to be welded；Planing module 372, in the man-machine friendship
After mutual module 340 receives plane pipe instruction, applies the plane pipe pressure, the pipe end of the pipe fitting is planished；Levelling module 373 is used
In after the heating dish reaches the preheating temperature, applies the levelling pressure, start levelling；Timing heated module 374 is used
In switching to the heated pressure after levelling, countdown is begun to warm up, until after reaching the heating time, is automatically separated and adds
The heating dish is exited to pipe end docking in the conversion time and is started, wherein converting by hot plate and the fusion tube part to be welded
The shorter the time the better；Fusible pattern block 375 is welded, for after the human-computer interaction module 340 receives welding instruction, switching to welding pressure
Power welds the fusion tube part to be welded；Pressurize refrigerating module 376 is cooled to for pressurize when reaching pressurize cooling
Between.
Preferably, Intelligent welding system provided in an embodiment of the present invention can also include：Memory module, for preserving in real time
Welding parameter and welding process information；Communication module, for by the welding parameter and welding process information for example, by bluetooth,
The modes such as WIFI, printer are exported to user.Wherein, the welding process data include real-time welding parameter, real time environment shape
State data cancel record, pipe fitting type, tube outer diameter, SDR, wall thickness, operative employee's identifier, time, date, unit type etc..
Entire welding process ensures that the later stage can trace problem and person liable even going wrong, also being recorded and being preserved.
One of ordinary skill in the art will appreciate that realizing all or part of flow in above-described embodiment method, being can be with
Relevant hardware is instructed to complete by computer program, the program can be stored in a computer read/write memory medium
In, the program is when being executed, it may include such as the flow of the embodiment of above-mentioned each method.Wherein, the storage medium can be magnetic
Dish, CD, read-only memory (Read-Only Memory, ROM) or random access memory (Random Access
Memory, RAM) etc..
It is above disclosed to be only a preferred embodiment of the present invention, the power of the present invention cannot be limited with this certainly
Sharp range, those skilled in the art can understand all or part of the processes for realizing the above embodiment, and is weighed according to the present invention
Equivalent variations made by profit requirement, still belong to the scope covered by the invention.
Claims (10)
1. a kind of nuclear power special pipe fitting Intelligent welding method, which is characterized in that including：
Acquire real-time welding parameter and real time environment status data；
The welding parameter to match with fusion tube part to be welded is searched in preset database according to the real time environment status data
Range；
When the real-time welding parameter exceeds the welding parameter range, warning information is sent out.
2. Intelligent welding method as described in claim 1, which is characterized in that acquiring real-time welding parameter and real time environment shape
Before the step of state data, the method further includes：
Receive fusion tube part to be welded；
According to the fusion tube part to be welded, welding parameter is set；
Soldering is carried out to the fusion tube part to be welded according to the welding parameter.
3. Intelligent welding method as claimed in claim 2, which is characterized in that the welding parameter includes preheating temperature, plane pipe
Pressure, levelling pressure, heated pressure, heating time, conversion time, welding pressure, pressurize cooling time etc.；
It is described to include to the step of fusion tube part progress soldering to be welded according to the welding parameter：
After receiving preheating instruction, by heating dish electrified regulation, and corresponding pipe clamp is selected to clamp the fusion tube part to be welded；
After receiving plane pipe instruction, applies the plane pipe pressure, the pipe end of the pipe fitting is planished；
After the heating dish reaches the preheating temperature, apply the levelling pressure, starts levelling；
The heated pressure is switched to after levelling, begins to warm up countdown, until after reaching the heating time, is automatically separated and is added
The heating dish is exited to pipe end docking in the conversion time and is started by hot plate and the fusion tube part to be welded；
After receiving welding instruction, welding pressure is switched to, the fusion tube part to be welded is welded；
Pressurize, which is cooled to, reaches the pressurize cooling time.
4. Intelligent welding method as claimed in claim 2, which is characterized in that described according to the fusion tube part setting welding to be welded
The step of parameter includes：
Scan the electronic tag on fusion tube part to be welded；
Read the corresponding welding parameter of the electronic tag；
The welding parameter is imported into welding equipment.
5. Intelligent welding method as described in claim 1, which is characterized in that the method further includes：
Welding parameter and welding process information are preserved in real time, and are exported to user；The welding process data include welding in real time
Parameter, real time environment status data, cancel record, pipe fitting type, tube outer diameter, SDR, wall thickness, operative employee's identifier, the time,
Date, unit type.
6. a kind of nuclear power special pipe fitting Intelligent welding system, which is characterized in that including：
Acquisition module, for acquiring real-time welding parameter and real time environment status data；
Searching module, for being searched and fusion tube part phase to be welded in preset database according to the real time environment status data
The welding parameter range matched；
Alarm module, for when the real-time welding parameter exceeds the welding parameter range, sending out warning information；
Human-computer interaction module, for receiving user instructions and information being presented to user.
7. Intelligent welding system as claimed in claim 6, which is characterized in that the system also includes：
Pipe fitting receiving module, for receiving fusion tube part to be welded；
Parameter setting module, for welding parameter to be arranged according to the fusion tube part to be welded；
Welding module, for carrying out soldering to the fusion tube part to be welded according to the welding parameter.
8. Intelligent welding system as claimed in claim 7, which is characterized in that the welding parameter includes preheating temperature, plane pipe
Pressure, levelling pressure, heated pressure, heating time, conversion time, welding pressure, pressurize cooling time etc.；
The welding module further comprises：
Warm-up block, for after the human-computer interaction module receives preheating instruction, by heating dish electrified regulation, and selecting phase
Pipe clamp is answered to clamp the fusion tube part to be welded；
Planing module, for after the human-computer interaction module receives plane pipe instruction, applying the plane pipe pressure, by the pipe fitting
Pipe end planing；
Levelling module starts levelling for after the heating dish reaches the preheating temperature, applying the levelling pressure；
Timing heated module begins to warm up countdown, adds until reaching described for switching to the heated pressure after levelling
After the hot time, it is automatically separated heating dish and the fusion tube part to be welded, exits the heating dish to pipe in the conversion time
End docking starts；
Fusible pattern block is welded, for after the human-computer interaction module receives welding instruction, switching to welding pressure, to described to be welded molten
Pipe fitting is welded；
Pressurize refrigerating module is cooled to for pressurize and reaches the pressurize cooling time.
9. Intelligent welding system as claimed in claim 7, which is characterized in that the parameter setting module further comprises：
Tag scan module, for scanning the electronic tag on fusion tube part to be welded；
Tag recognition module, for reading the corresponding welding parameter of the electronic tag；
Information import modul, for the welding parameter to be imported welding equipment.
10. Intelligent welding system as claimed in claim 6, which is characterized in that the system also includes：
Memory module, preserves welding parameter and welding process information in real time, the welding process data include real-time welding parameter,
Real time environment status data, cancel record, pipe fitting type, tube outer diameter, SDR, wall thickness, operative employee's identifier, the time, the date,
Unit type；
Communication module, for exporting the welding parameter and welding process information to user.
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| CN201810070187.0A CN108356435A (en) | 2018-01-24 | 2018-01-24 | A kind of proprietary pipe fitting Intelligent welding method and system of nuclear power |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109190737A (en) * | 2018-08-06 | 2019-01-11 | 深圳职业技术学院 | A kind of device parameter setting method based on two dimensional code |
| CN111922568A (en) * | 2020-08-13 | 2020-11-13 | 北京博清科技有限公司 | Welding method, welding device and welding system |
| CN112317946A (en) * | 2020-11-26 | 2021-02-05 | 江苏科睿坦电子科技有限公司 | Method and device for improving yield of RFID high-frequency antenna |
| CN113172363A (en) * | 2021-05-31 | 2021-07-27 | 中车青岛四方机车车辆股份有限公司 | Welding process information processing system |
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