CN108317918B - Full-automatic electronic detonator bayonet, detection, coding and laser coding production line - Google Patents
Full-automatic electronic detonator bayonet, detection, coding and laser coding production line Download PDFInfo
- Publication number
- CN108317918B CN108317918B CN201810274119.6A CN201810274119A CN108317918B CN 108317918 B CN108317918 B CN 108317918B CN 201810274119 A CN201810274119 A CN 201810274119A CN 108317918 B CN108317918 B CN 108317918B
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- Prior art keywords
- bayonet
- conveying mechanism
- coding
- automatic
- electronic detonator
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 44
- 238000001514 detection method Methods 0.000 title claims abstract description 22
- 230000007246 mechanism Effects 0.000 claims abstract description 136
- 230000002950 deficient Effects 0.000 claims abstract description 12
- 210000000078 claw Anatomy 0.000 claims description 19
- 238000007599 discharging Methods 0.000 claims description 12
- 210000001503 joint Anatomy 0.000 claims description 8
- 239000003814 drug Substances 0.000 claims description 4
- 230000000712 assembly Effects 0.000 claims description 3
- 238000000429 assembly Methods 0.000 claims description 3
- 238000007789 sealing Methods 0.000 claims 1
- 238000002955 isolation Methods 0.000 abstract description 3
- 239000002360 explosive Substances 0.000 description 10
- 238000000034 method Methods 0.000 description 5
- 230000007547 defect Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F42—AMMUNITION; BLASTING
- F42C—AMMUNITION FUZES; ARMING OR SAFETY MEANS THEREFOR
- F42C19/00—Details of fuzes
- F42C19/08—Primers; Detonators
- F42C19/12—Primers; Detonators electric
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F42—AMMUNITION; BLASTING
- F42C—AMMUNITION FUZES; ARMING OR SAFETY MEANS THEREFOR
- F42C21/00—Checking fuzes; Testing fuzes
Abstract
The invention discloses a full-automatic electronic detonator bayonet, detection, coding and laser coding production line, which comprises a die conveying mechanism and more than one die for an electronic detonator bayonet machine moving on the die conveying mechanism, wherein one side of the die conveying mechanism is provided with an independent and sealed bayonet equipment chamber, a laser coding chamber and a defective product film sucking mechanism, the other side of the die conveying mechanism is provided with a plurality of film sucking mechanisms at corresponding positions, and a PLC intelligent control system is used for controlling the cooperative work among the equipment. The invention is isolated and fully-automatic production, has high production efficiency, can realize man-machine isolation, saves labor cost, and has high safety and reliability.
Description
Technical Field
The invention relates to a full-automatic electronic detonator bayonet, detection, coding and laser coding production line, and belongs to the field of electronic detonator production equipment.
Background
In the production of electronic detonators in civil explosive industry, the explosive head component (detonating tube), the basic detonator and the rubber plug are manufactured and processed respectively, then the explosive head component, the basic detonator and the rubber plug are assembled together, the rubber plug is inserted into the basic detonator opening part firstly, then the explosive head component is inserted into the rubber plug hole, or the explosive head component is inserted into the rubber plug hole firstly, then the basic detonator opening part is inserted together, finally the basic detonator opening part is contracted by means of a special fixture, the basic detonator, the rubber plug and the explosive head component are firmly combined together, the operation is called a bayonet in civil explosive industry, the firmness and the waterproofness of the bayonet are detected after the bayonet is finished, and the coding and laser coding operations are carried out.
Because of the characteristics of flammability, explosiveness and the like of the electronic detonator, safety accidents are easy to occur in production, storage and transportation, and the safety accident occurrence rates are respectively counted as follows: the assembly production accounts for 42%, the pharmacy accounts for 34%, the packaging accounts for 6%, the storage accounts for 3%, the transportation accounts for 2.5% and the like, the highest accident frequency in the assembly production process can be seen, the safety production of electronic detonators is a serious problem, the existing electronic detonator production equipment is generally manual operation and semi-mechanized operation, the automation degree of a single machine and the mechanization degree of a production line are low, for example, manual operation is generally completed during bayonet, and only one detonator can be assembled once in each operation, so that the labor and time are wasted, the working efficiency is low, and the labor intensity is high. On the production line of traditional electronic detonator, the frock between each process mainly relies on personnel to transmit, therefore not only operating personnel is more, intensity of labour is big, operating personnel direct contact detonator moreover does not realize man-machine isolation, and personnel danger is big, has great potential safety hazard.
Disclosure of Invention
The invention aims to solve the technical problem of providing a full-automatic electronic detonator bayonet, detection, coding and laser coding production line, which can overcome the defects of the prior art.
In order to solve the technical problems, the invention is realized by the following technical scheme: the full-automatic electronic detonator bayonet, detection, coding and laser coding production line comprises a die conveying mechanism and more than one die for an electronic detonator bayonet machine moving on the die conveying mechanism, wherein the die conveying mechanism comprises a first conveying mechanism, a second conveying mechanism and a third conveying mechanism which are mutually connected, a feeding mechanism perpendicular to the feeding mechanism is arranged at a feeding hole of the first conveying mechanism, and a discharging mechanism perpendicular to the discharging hole of the third conveying mechanism is arranged at a discharging hole of the third conveying mechanism; a first film sucking mechanism which is parallel to and in butt joint with the feeding mechanism is arranged at the feeding port of the first conveying mechanism; one side of the second conveying mechanism is provided with a bayonet equipment chamber vertical to the second conveying mechanism, and the other side of the second conveying mechanism is provided with a second film sucking mechanism which is parallel to and in butt joint with a feed inlet of the bayonet equipment chamber; one side of the third conveying mechanism is sequentially provided with a laser coding chamber and a defective product film sucking mechanism which are perpendicular to the third conveying mechanism, and the other side of the third conveying mechanism is provided with a third film sucking mechanism which is parallel to and in butt joint with a feed inlet of the laser coding chamber; the equipment is connected with a PLC intelligent control system which controls the equipment to cooperate with each other.
The die for the electronic detonator bayonet machine comprises a rectangular frame type wire box, wherein one side of the top of the rectangular frame type wire box is provided with a clamp for clamping a plurality of medicine head assemblies, and the other side of the top of the rectangular frame type wire box is provided with a plurality of foot wire clamp clamps corresponding to the rectangular frame type wire box.
The bayonet equipment chambers are independently and hermetically arranged.
An automatic bayonet machine is arranged in the bayonet equipment chamber, an automatic clamping device for fixing a die for the electronic detonator bayonet machine is arranged in front of the automatic bayonet machine, and a mechanical claw automatic calandria mechanism is arranged on the side face of the automatic bayonet machine.
The automatic bayonet machine comprises a bayonet device driven by a hydraulic system and a bayonet rotating device, wherein the bayonet rotating device comprises a pneumatic clamping mechanism for fixing the bayonet device and a rotary driving cylinder for controlling the bayonet device to rotate by 45 degrees.
The automatic clamping device is arranged at the feed inlet of the bayonet equipment chamber and is perpendicular to the second conveying mechanism.
The automatic clamping device comprises an automatic clamping mechanism and an automatic rotating device, wherein the automatic rotating device is a rotary driving cylinder for controlling the die for the electronic detonator bayonet machine to rotate by 45 degrees.
The automatic mechanical claw pipe arranging mechanism comprises a triaxial moving module controlled by a sliding cylinder, and the triaxial moving module is provided with a mechanical claw controlled by a mechanical claw cylinder to grasp a basic detonator.
The laser coding chambers are independent and are sealed.
The defective product film sucking mechanism is connected with the die lifting mechanism.
Compared with the prior art, the invention discloses a full-automatic electronic detonator bayonet, detection, coding and laser coding production line, which comprises a die conveying mechanism, wherein one side of the die conveying mechanism is provided with an independent and sealed bayonet equipment chamber, a laser coding chamber and a defective product film sucking mechanism, the other side of the die conveying mechanism is provided with a plurality of film sucking mechanisms at corresponding positions, and a PLC intelligent control system controls the cooperative cooperation between the equipment to work, so that the whole production line is accurate in positioning, the production speed of the production line is automatically matched, the working flexibility is strong, and the stability is good. Specifically, automatic feeding and discharging are realized through a die conveying mechanism, a die for an electronic detonator bayonet machine is pushed to each station required through a film sucking mechanism, then the work such as bayonet, detection, coding, laser coding and the like is performed, and full-automatic production is realized from feeding to conveying to the whole process of automatic bayonet, automatic detection, coding and the like.
The automatic bayonet machine is arranged in the bayonet equipment chamber, an automatic clamping device for fixing a die for the electronic detonator bayonet machine and a mechanical claw automatic pipe arranging mechanism, the automatic bayonet machine automatically controls a plurality of chucks to simultaneously carry out bayonet work by adopting a hydraulic control system, the production efficiency is remarkably improved, and a hydraulic cylinder with constant hydraulic pressure is adopted to provide power required in the bayonet, so that the clamping force is constant, the stability of the bayonet procedure is enhanced, the consistency of clamping marks and clamping positions on the electronic detonator is ensured, and the production quality of the electronic detonator is improved; the die for the electronic detonator bayonet machine comprises a rectangular frame type wire box arranged on a die conveying mechanism, wherein a clamp for clamping the explosive head components is arranged at the top of the rectangular frame type wire box, the number and the arrangement positions of the explosive head components clamped by the clamp are matched with those of the clamping head of the automatic bayonet machine, the bayonet process and the detection process of the electronic detonator can be completed at one time, the production efficiency of the electronic detonator is obviously improved, and the manufacturing cost is reduced; the automatic mechanical claw pipe arranging mechanism is capable of controlling the triaxial moving die to move in the X, Y, Z axial direction through the sliding air cylinder, and the mechanical claw air cylinder is used for controlling grabbing and installing actions of the basic detonator, so that the mechanical claw automatic pipe arranging mechanism is large in grabbing range, adjustable in grabbing force, accurate in positioning, high in grabbing and arranging speed, high in pipe arranging efficiency and strong in adaptability. During bayonet, efficient, high-quality and automatic bayonet assembly can be realized through mutual cooperation of all devices in the bayonet equipment room.
The invention has compact structure, can greatly reduce the production workshop and occupied area of the electronic detonator, reduce investment cost and manufacturing cost, can finish the assembly, detection and coding of a plurality of electronic detonator bayonets at one time, reduces production time, obviously improves the production efficiency of the electronic detonator, and particularly realizes man-machine isolation for isolated and fully-automatic production without contacting operators with the detonator in the manufacturing process of the electronic detonator, thereby not only reducing labor cost, but also greatly reducing the potential safety hazard of the production of the electronic detonator, and has high safety and reliability.
Drawings
Fig. 1 is a schematic structural view of the present invention.
Fig. 2 is a schematic structural view of a mold for an electronic detonator bayonet machine.
Fig. 3 is a schematic view of a bayonet device driven by a hydraulic system.
Fig. 4 is a schematic view of the mechanism of automatic gripper tube arrangement.
Fig. 5 is a schematic view of the bayonet operation of each device in the bayonet chamber.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention:
as shown in fig. 1-5, a full-automatic electronic detonator bayonet, detection, coding and laser coding production line comprises a die conveying mechanism and more than one electronic detonator bayonet machine die 13 moving on the die conveying mechanism, wherein the electronic detonator bayonet machine die 13 comprises a rectangular frame type wire box 131 placed on the die conveying mechanism, a clamp 132 capable of clamping a plurality of medicine head assemblies is arranged on one side of the top surface of the rectangular frame type wire box 131, and a plurality of corresponding leg wire clamp 133 is arranged on the other side of the top surface of the rectangular frame type wire box 131. One side of the die conveying mechanism is sequentially provided with a bayonet equipment chamber 5, a laser coding chamber 3 and a defective product film sucking mechanism 2 which are vertical to the die conveying mechanism, the other side of the die conveying mechanism is sequentially provided with a first film sucking mechanism 8, a second film sucking mechanism 10 and a third film sucking mechanism 12, and the three film sucking mechanisms are respectively provided with a telescopic electric sucking disc, and the equipment is connected with a PLC intelligent control system which controls the equipment to mutually cooperate.
The die conveying mechanism comprises a first conveying mechanism 7, a second conveying mechanism 9 and a third conveying mechanism 11 which are mutually connected, a feeding mechanism 6 perpendicular to the feeding mechanism is arranged at the feeding port of the first conveying mechanism 7, and a discharging mechanism 1 perpendicular to the discharging port of the third conveying mechanism 11 is arranged at the discharging port of the third conveying mechanism.
And a first film sucking mechanism 8 which is parallel to and in butt joint with the feeding mechanism 6 is arranged at the feeding port of the first conveying mechanism 7, and when the feeding mechanism 6 conveys the die 13 for the electronic detonator bayonet machine to the feeding port of the first conveying mechanism 7, a telescopic electric sucker of the first film sucking mechanism 8 sucks and puts the die 13 for the electronic detonator bayonet machine to the first conveying mechanism 7, and the die 13 for the electronic detonator bayonet machine is conveyed to the second conveying mechanism 9 by the first conveying mechanism 7.
The second conveying mechanism 9 is provided with a bayonet equipment room 5 on one side, the bayonet equipment room 5 is independently and hermetically arranged, the safety of the electronic detonator during bayonet assembly is guaranteed to be higher, and an automatic bayonet machine 51, an automatic clamping device 52 for fixing a die 13 for the electronic detonator bayonet machine and an automatic mechanical claw arranging mechanism 53 are arranged in the bayonet equipment room 5.
The automatic bayonet machine 51 comprises a bayonet device 511 and a bayonet rotating device 512 driven by a hydraulic system, the bayonet device 511 comprises a hydraulic cylinder, a hydraulic control system 5111 and more than one clamping head 5112 arranged on the bayonet device, the hydraulic control system 5111 controls the piston rod of the hydraulic cylinder to stretch and retract during bayonet, and then drives the bayonet shrinkage plate 5113 to move, the bayonet shrinkage plate 5113 moves upwards to enable the clamping part of the clamping head 5112 to enter the through hole of the bayonet shrinkage plate 5113, the clamping head 5112 is tightened, so that a basic detonator and a medicine head component are firmly pressed, and during bayonet, the clamping operation is performed by a plurality of clamping heads simultaneously, thereby remarkably improving the production efficiency; the bayonet rotating device 512 comprises a pneumatic clamping mechanism for fixing the bayonet device 511 and a rotary driving cylinder for controlling the bayonet device 511 to rotate by 45 degrees, the pneumatic clamping mechanism enables the bayonet device 511 to be firmly fixed through the clamping cylinder, and when a basic detonator is filled in the clamping head 5112, the rotary driving cylinder controls the hydraulic system to drive the bayonet device 511 to rotate by 45 degrees.
The automatic clamping device 52 comprises an automatic clamping mechanism 521 and an automatic rotating device 522, the automatic clamping mechanism 521 can enable the die 13 for the electronic detonator bayonet machine to be clamped and fixed, and the automatic rotating device 522 is a rotary driving cylinder for controlling the die 13 for the electronic detonator bayonet machine which is clamped and fixed to rotate by 45 degrees.
The automatic mechanical claw discharging mechanism 53 comprises a triaxial moving module 531, a mechanical claw 532 for grabbing a basic detonator is arranged on the triaxial moving module 531, the triaxial moving module 531 is controlled by a sliding cylinder to move in a large range along the axial direction of the X, Y, Z, and the mechanical claw 532 is controlled by a mechanical claw cylinder to grab and install the basic detonator.
The mechanical claw automatic pipe arranging mechanism 53 is arranged on one side of the automatic bayonet machine 51, the automatic clamping device 52 is arranged on the front section of a chuck of the automatic bayonet machine 51 and the feeding port of the bayonet equipment room 5 and is vertically arranged with the second conveying mechanism 9, the second film sucking mechanism 10 is arranged on the other side of the second conveying mechanism 9 and at the position corresponding to the automatic clamping device 52, the die 13 for the electronic detonator bayonet machine is transported to the feeding port of the bayonet equipment room 5 by the second conveying mechanism 9, the telescopic electric sucking disc of the second film sucking mechanism 10 pushes the die 13 for the electronic detonator bayonet machine onto the track of the automatic clamping device 52 and enables the die 13 to slide to the tail end of the track along the track, the automatic clamping mechanism 521 is started to clamp and fix the die 13, the mechanical claw automatic pipe arranging mechanism 53 is used for installing a basic detonator on the chuck 5112, the bayonet rotating device 512 is started, the clamping device is rotated to drive the chuck 5112 of the bayonet device 511 and the horizontal plane to form a 45-degree included angle, the basic detonator in the chuck is conveniently in butt joint with the explosive head assembly, the automatic rotating device 522 of the automatic clamping device 52 is started to enable the die 13 for the electronic detonator machine to be in the electronic detonator machine to use the die 13 to be in the bayonet machine 13, the electronic detonator machine 13 is pressed by the electronic detonator machine 13, and the electronic detonator machine is pressed by the electronic detonator machine 13.
A laser coding chamber 3 and a defective product film sucking mechanism 2 which are perpendicular to the laser coding chamber are sequentially arranged on one side of a third conveying mechanism 11, a third film sucking mechanism 12 is arranged on the other side of the third conveying mechanism 11 and at a position corresponding to a feed inlet of the laser coding chamber 3, the laser coding chamber 3 is also independently and hermetically arranged, laser coding integrated equipment is arranged in the laser coding chamber 3, when a die 13 for an electronic detonator bayonet machine with a bayonet is completed reaches the feed inlet of the laser coding chamber 3, the third film sucking mechanism 12 pushes the die into the laser coding chamber 3, the laser coding integrated equipment detects, codes and marks defective products, the defective products are sucked out by the third film sucking mechanism 12 after the marking, the defective products which have been marked reach the defective product film sucking mechanism 2 are sucked away by the third conveying mechanism 11 and are operated to a die lifting mechanism 4, and the bayonet, the detection and coding operations are performed again; and the electronic detonator which is qualified in detection is conveyed to the discharging mechanism 1 by the third conveying mechanism 11, so that a finished product storage place is reached.
Claims (9)
1. The utility model provides a full-automatic electronic detonator bayonet socket, detects, coding, laser coding production line, includes mould conveying mechanism and more than one mould (13) for electronic detonator bayonet machine that moves on mould conveying mechanism, its characterized in that: the die conveying mechanism comprises a first conveying mechanism (7), a second conveying mechanism (9) and a third conveying mechanism (11) which are mutually connected, a feeding mechanism (6) perpendicular to the feeding mechanism is arranged at the feeding port of the first conveying mechanism (7), and a discharging mechanism (1) perpendicular to the discharging port of the third conveying mechanism (11) is arranged at the discharging port of the third conveying mechanism;
a first film sucking mechanism (8) which is parallel to and in butt joint with the feeding mechanism (6) is arranged at the feeding port of the first conveying mechanism (7);
one side of the second conveying mechanism (9) is provided with a bayonet equipment chamber (5) which is vertical to the second conveying mechanism, and the other side of the second conveying mechanism is provided with a second film sucking mechanism (10) which is parallel to and in butt joint with a feed inlet of the bayonet equipment chamber (5);
one side of the third conveying mechanism (11) is sequentially provided with a laser coding chamber (3) and a defective product film sucking mechanism (2) which are vertical to the third conveying mechanism, and the other side of the third conveying mechanism is provided with a third film sucking mechanism (12) which is parallel to and in butt joint with a feed inlet of the laser coding chamber (3);
the equipment is connected with a PLC intelligent control system which controls the equipment to cooperate with each other;
the die (13) for the electronic detonator bayonet machine comprises a rectangular frame type wire-filling box (131), a clamp (132) for clamping a plurality of medicine head assemblies is arranged on one side of the top of the rectangular frame type wire-filling box (131), and a plurality of foot wire clamp clamps (133) corresponding to the clamping heads are arranged on the other side of the top of the rectangular frame type wire-filling box.
2. The fully automatic electronic detonator bayonet, detection, coding, laser coding production line of claim 1, characterized in that: the bayonet equipment chambers (5) are independently and hermetically arranged.
3. The fully automatic electronic detonator bayonet, detection, coding, laser coding production line of claim 2, characterized in that: an automatic bayonet machine (51) is arranged in the bayonet equipment room (5), an automatic clamping device (52) for fixing a die (13) for the electronic detonator bayonet machine is arranged in front of the automatic bayonet machine (51), and a mechanical claw automatic pipe arranging mechanism (53) is arranged on the side face of the automatic bayonet machine.
4. The fully automatic electronic detonator bayonet, detection, coding, laser coding production line of claim 3, wherein: the automatic bayonet machine (51) comprises a bayonet device (511) and a bayonet rotating device (512) which are driven by a hydraulic system, wherein the bayonet rotating device (512) comprises a pneumatic clamping mechanism for fixing the bayonet device (511) and a rotary driving cylinder for controlling the bayonet device (511) to rotate by 45 degrees.
5. The fully automatic electronic detonator bayonet, detection, coding, laser coding production line of claim 3, wherein: the automatic clamping device (52) is arranged at the feed inlet of the bayonet equipment room (5) and is perpendicular to the second conveying mechanism (9).
6. The fully automatic electronic detonator bayonet, detection, coding, laser coding production line of claim 5, wherein: the automatic clamping device (52) comprises an automatic clamping mechanism (521) and an automatic rotating device (522), and the automatic rotating device (522) is a rotary driving cylinder for controlling the die (13) for the electronic detonator bayonet machine to rotate by 45 degrees.
7. The fully automatic electronic detonator bayonet, detection, coding, laser coding production line of claim 3, wherein: the mechanical claw automatic pipe arranging mechanism (53) comprises a triaxial moving module (531) controlled by a sliding cylinder, and a mechanical claw (532) for grabbing a basic detonator controlled by the mechanical claw cylinder is arranged on the triaxial moving module (531).
8. The fully automatic electronic detonator bayonet, detection, coding, laser coding production line of claim 1, characterized in that: the laser coding chamber (3) is independently arranged in a sealing way.
9. The fully automatic electronic detonator bayonet, detection, coding, laser coding production line of claim 1, characterized in that: the defective product film sucking mechanism (2) is connected with the die lifting mechanism (4).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810274119.6A CN108317918B (en) | 2018-03-29 | 2018-03-29 | Full-automatic electronic detonator bayonet, detection, coding and laser coding production line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810274119.6A CN108317918B (en) | 2018-03-29 | 2018-03-29 | Full-automatic electronic detonator bayonet, detection, coding and laser coding production line |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108317918A CN108317918A (en) | 2018-07-24 |
| CN108317918B true CN108317918B (en) | 2024-03-22 |
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| CN201810274119.6A Active CN108317918B (en) | 2018-03-29 | 2018-03-29 | Full-automatic electronic detonator bayonet, detection, coding and laser coding production line |
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108827092B (en) * | 2018-09-05 | 2023-08-22 | 贵州盘江民爆有限公司 | Automatic continuous production line of electronic detonator |
| CN109443116B (en) * | 2018-11-27 | 2023-10-03 | 深圳市创者自动化科技有限公司 | Electronic detonator production line |
| CN110966900A (en) * | 2020-01-13 | 2020-04-07 | 贵州盘江民爆有限公司 | Welding test production line for electronic detonator ignition element |
| CN111765819B (en) * | 2020-06-12 | 2022-12-30 | 贵州久联民爆器材发展股份有限公司九八四四生产分公司 | Automatic detection method and device for electronic detonator |
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