CN108315848A - A kind of preparation method of genuine leather fabric - Google Patents
A kind of preparation method of genuine leather fabric Download PDFInfo
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- CN108315848A CN108315848A CN201810098000.8A CN201810098000A CN108315848A CN 108315848 A CN108315848 A CN 108315848A CN 201810098000 A CN201810098000 A CN 201810098000A CN 108315848 A CN108315848 A CN 108315848A
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- 239000004744 fabric Substances 0.000 title claims abstract description 160
- 239000010985 leather Substances 0.000 title claims abstract description 27
- 238000002360 preparation method Methods 0.000 title claims abstract description 26
- 239000000835 fiber Substances 0.000 claims abstract description 33
- 239000002131 composite material Substances 0.000 claims abstract description 20
- 238000012545 processing Methods 0.000 claims abstract description 15
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 11
- 230000003373 anti-fouling effect Effects 0.000 claims abstract description 10
- 239000002216 antistatic agent Substances 0.000 claims abstract description 10
- 235000010855 food raising agent Nutrition 0.000 claims abstract description 10
- 229920000728 polyester Polymers 0.000 claims abstract description 10
- 238000007383 open-end spinning Methods 0.000 claims abstract description 8
- 238000009960 carding Methods 0.000 claims abstract description 6
- 229920000742 Cotton Polymers 0.000 claims abstract description 5
- 238000000465 moulding Methods 0.000 claims abstract description 4
- 238000003756 stirring Methods 0.000 claims abstract description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 132
- 238000004140 cleaning Methods 0.000 claims description 75
- 239000003755 preservative agent Substances 0.000 claims description 16
- 230000002335 preservative effect Effects 0.000 claims description 16
- 238000004513 sizing Methods 0.000 claims description 11
- 238000009941 weaving Methods 0.000 claims description 11
- 238000005516 engineering process Methods 0.000 claims description 9
- 238000005098 hot rolling Methods 0.000 claims description 9
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 claims description 8
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 claims description 8
- 239000003112 inhibitor Substances 0.000 claims description 7
- 239000002994 raw material Substances 0.000 claims description 7
- 239000004576 sand Substances 0.000 claims description 5
- MPPQGYCZBNURDG-UHFFFAOYSA-N 2-propionyl-6-dimethylaminonaphthalene Chemical compound C1=C(N(C)C)C=CC2=CC(C(=O)CC)=CC=C21 MPPQGYCZBNURDG-UHFFFAOYSA-N 0.000 claims description 4
- ILRRQNADMUWWFW-UHFFFAOYSA-K aluminium phosphate Chemical compound O1[Al]2OP1(=O)O2 ILRRQNADMUWWFW-UHFFFAOYSA-K 0.000 claims description 4
- 238000004043 dyeing Methods 0.000 claims description 4
- 238000009940 knitting Methods 0.000 claims description 4
- BHZRJJOHZFYXTO-UHFFFAOYSA-L potassium sulfite Chemical compound [K+].[K+].[O-]S([O-])=O BHZRJJOHZFYXTO-UHFFFAOYSA-L 0.000 claims description 4
- 235000019252 potassium sulphite Nutrition 0.000 claims description 4
- 229910000029 sodium carbonate Inorganic materials 0.000 claims description 4
- 239000011780 sodium chloride Substances 0.000 claims description 4
- VCRZAKVGPJFABU-UHFFFAOYSA-N 10-phenoxarsinin-10-yloxyphenoxarsinine Chemical compound C12=CC=CC=C2OC2=CC=CC=C2[As]1O[As]1C2=CC=CC=C2OC2=CC=CC=C21 VCRZAKVGPJFABU-UHFFFAOYSA-N 0.000 claims description 3
- 101100188540 Candida albicans (strain SC5314 / ATCC MYA-2876) OBPA gene Proteins 0.000 claims description 3
- 238000005260 corrosion Methods 0.000 claims 1
- 238000009987 spinning Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 238000011084 recovery Methods 0.000 description 55
- 238000004064 recycling Methods 0.000 description 29
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 25
- 238000005192 partition Methods 0.000 description 18
- 238000000034 method Methods 0.000 description 16
- 239000007788 liquid Substances 0.000 description 12
- 238000003825 pressing Methods 0.000 description 11
- 230000001360 synchronised effect Effects 0.000 description 11
- 238000010926 purge Methods 0.000 description 10
- 230000000694 effects Effects 0.000 description 9
- 230000008569 process Effects 0.000 description 9
- 230000009471 action Effects 0.000 description 8
- 230000005540 biological transmission Effects 0.000 description 8
- 239000011347 resin Substances 0.000 description 6
- 229920005989 resin Polymers 0.000 description 6
- 230000007246 mechanism Effects 0.000 description 5
- 239000007921 spray Substances 0.000 description 5
- 230000007723 transport mechanism Effects 0.000 description 5
- 239000002351 wastewater Substances 0.000 description 5
- 238000003466 welding Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 238000010521 absorption reaction Methods 0.000 description 3
- 230000001174 ascending effect Effects 0.000 description 3
- 230000003670 easy-to-clean Effects 0.000 description 3
- 238000005485 electric heating Methods 0.000 description 3
- 230000008676 import Effects 0.000 description 3
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- JEGUKCSWCFPDGT-UHFFFAOYSA-N h2o hydrate Chemical compound O.O JEGUKCSWCFPDGT-UHFFFAOYSA-N 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000036632 reaction speed Effects 0.000 description 2
- 230000011218 segmentation Effects 0.000 description 2
- 230000035945 sensitivity Effects 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 244000137852 Petrea volubilis Species 0.000 description 1
- 238000007792 addition Methods 0.000 description 1
- 239000012752 auxiliary agent Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 206010061592 cardiac fibrillation Diseases 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000002600 fibrillogenic effect Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000005213 imbibition Methods 0.000 description 1
- -1 it is warp knit Substances 0.000 description 1
- 239000002649 leather substitute Substances 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 238000007781 pre-processing Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/40—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads
- D03D15/47—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads multicomponent, e.g. blended yarns or threads
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/02—Yarns or threads characterised by the material or by the materials from which they are made
- D02G3/04—Blended or other yarns or threads containing components made from different materials
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/50—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
- D03D15/533—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads antistatic; electrically conductive
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
- D06M11/07—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with halogens; with halogen acids or salts thereof; with oxides or oxyacids of halogens or salts thereof
- D06M11/11—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with halogens; with halogen acids or salts thereof; with oxides or oxyacids of halogens or salts thereof with halogen acids or salts thereof
- D06M11/13—Ammonium halides or halides of elements of Groups 1 or 11 of the Periodic Table
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
- D06M11/51—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with sulfur, selenium, tellurium, polonium or compounds thereof
- D06M11/54—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with sulfur, selenium, tellurium, polonium or compounds thereof with sulfur dioxide; with sulfurous acid or its salts
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
- D06M11/68—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with phosphorus or compounds thereof, e.g. with chlorophosphonic acid or salts thereof
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
- D06M11/73—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with carbon or compounds thereof
- D06M11/76—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with carbon or compounds thereof with carbon oxides or carbonates
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
- D06M11/77—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with silicon or compounds thereof
- D06M11/78—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with silicon or compounds thereof with silicon; with halides or oxyhalides of silicon; with fluorosilicates
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M16/00—Biochemical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. enzymatic
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/02—Natural fibres, other than mineral fibres
- D06M2101/10—Animal fibres
- D06M2101/12—Keratin fibres or silk
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/16—Synthetic fibres, other than mineral fibres
- D06M2101/30—Synthetic polymers consisting of macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M2101/32—Polyesters
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2211/00—Protein-based fibres, e.g. animal fibres
- D10B2211/01—Natural animal fibres, e.g. keratin fibres
- D10B2211/06—Collagen fibres
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/16—Physical properties antistatic; conductive
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Biochemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Microbiology (AREA)
- Mechanical Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The present invention provides a kind of preparation methods of genuine leather fabric.It solves the technical problems such as existing production method is simple, and manufacturing process is coarse.The preparation method of this genuine leather fabric, the preparation method include the following steps：S1 and hair processing：Corium fabric is mixed with polyester fiber by weight, leavening agent then is added, smooth agent and antifouling antistatic agent stir evenly and the hair time is 12 16h, relative humidity is 25% 35%, and composite fibre is made；S2, spun yarn：It will treated that composite fibre is put into cotton blender machine is mixed with hair, make composite fibre evenly, then composite fibre is ejected into carding machine and forms wide sliver, again to carrying out thick, thin drafting on drawing frame, sliver after molding is put on open-end spinning frame, 12 28 corium fabric yarns are spun into, tube is coiled into.The present invention has the characteristics that make excellent.
Description
Technical field
The present invention relates to a kind of preparation method, especially a kind of preparation method of genuine leather fabric.
Background technology
Corium is process using the leather work of animal, conceptive relative to being manually made using chemical fibre material
Artificial leather.Described corium is usually one of first layer lether, double-layer fur, three kinds of skin of synthesis in the market.The corium made with corium
Fabric water imbibition, good permeability, cortex is soft and intensity is high.
Through retrieval, as Chinese patent literature discloses a kind of production method of genuine leather fabric【Application number：
CN201110239450.2；Publication number：CN102953271A】.The production method of this genuine leather fabric, including it is warp knit, fabric, pre-
Processing, drying, fluffing, carding, dyeing, cropping, sanding, sizing, the raw material used is islands-in-sea type fibre, wherein pretreated work
Skill condition：Auxiliary agent is added under the conditions of 110-140 DEG C, processing time is 20-50 minutes；The process conditions of fluffing：Fluff eedle
Rod number 20, staight needle 3 times；The process conditions of fibrillation processing：In 10-13g/l sodium hydroxide 10-153g/l, heating time 30-
70 minutes；The process conditions of sanding：1200 revs/min of sanding roller speed presses away from 3mm, uses the specification of sand paper for 130-160 mesh.
Although production method disclosed in the patent can go out genuine leather fabric by ten technique productions such as warp knit,
The production method is simple, and manufacturing process is coarse, and therefore, it is necessary to design a kind of preparation method of genuine leather fabric.
Invention content
The purpose of the present invention is there is the above problem in view of the prior art, it is proposed that a kind of preparation side of genuine leather fabric
Method, the preparation method have the characteristics that make excellent.
Object of the invention can be realized by the following technical scheme：A kind of preparation method of genuine leather fabric, feature exist
In the preparation method includes the following steps：
S1 and hair processing：Corium fabric is mixed with polyester fiber by weight, then be added leavening agent, smooth agent and
Antifouling antistatic agent stirs evenly and the hair time is 12-16h, relative humidity 25%-35%, and composite fibre is made；
S2, spun yarn：Will treated that composite fibre is put into cotton blender machine is mixed with hair, keep composite fibre more equal
It is even, then composite fibre is ejected into carding machine and forms wide sliver, then to carrying out thick, thin drafting on drawing frame, after molding
Sliver be put on open-end spinning frame, be spun into 12-28 branch corium fabric yarn, be coiled into tube；
S3, weaving fabric：The tube wound is put on yarn plate rail and is led through wearing button at machine is made after warp beam, then use sword
Bar machine is by corium fabric yarn weaving at fabric；
S4, preservative treatment：Preservative is added under conditions of temperature is 110-130 DEG C in fabric caused by knitting, when processing
Between be 20-50min；
S5, cleaning treatment：Fabric after preservative treatment is put into cleaning device and cleans 30-60min；
S6, sizing：Fabric after cleaning is put into 45-60 DEG C of water, is handled through sand washer shrink, is then in temperature
It with the linear velocity of 30 meters/min by hot rolling on 70-90 DEG C of hot-rolling mill, places on forming machine and shapes, it is 0.6- that thickness, which is made,
The fabric of 1.5mm；
S7, final finishing processing：Fabric after sizing is fabricated to corium fabric with the leather-making technology of common dry or wet,
Corium fabric is produced into genuine leather fabric by dyeing, embossed technology.
This preparation method by being handled with hair, spun yarn, weaving fabric, preservative treatment, cleaning treatment, sizing and rear whole
The techniques such as reason processing are prepared with multi-functional, genuine leather fabric best in quality, are made excellent.
Composite fibre in the step S1 includes the raw material of following parts by weight：65-85 parts of corium fabric, polyester fiber
10-25 parts, 0.5-2.5 parts of leavening agent, 0.3-1.2 parts of smooth agent and antistatic agent 0.4-1.6 parts antifouling.
Using the above component, by the way that leavening agent, smooth agent, antifouling antistatic agent are added to corium fabric and polyester fiber
In composite fibre is made, component is reasonable.
Temperature when open-end spinning frame spins in the step S2 is 18 DEG C -25 DEG C, relative humidity 25%-30%.
Preservative in the step S4 includes the raw material of following parts by weight：70-85 parts of sodium chloride, potassium sulfite 3-10
Part, 3-10 parts of sodium carbonate, 1-4 parts of prodan, 1-4 parts of aluminum phosphate, 0.5-3 parts of mould inhibitor.
The model OBPA of the mould inhibitor.
The temperature of forming machine is 105-125 DEG C in the step S6, and linear velocity is 50 meters/min.
Corium in the step S7 is ox-hide or pigskin.
Cleaning device in the step S5 includes pedestal, and top is fixed on pedestal has the cleaning case of opening one, clearly
Tank-washer one end is input terminal, and the cleaning case other end is output end, and an acclivitous importing plate is provided on input terminal, imports plate
On offer sliding slot one, the upper end of sliding slot one is introduction part, and the lower end of sliding slot one is connected with the input terminal of cleaning case, output end
On be provided with an export plate tilted down, export and offer sliding slot two, the upper end of sliding slot two and the output end of cleaning case on plate
It is connected, the lower end of sliding slot two is leading-out portion, and cleaning upper box part is provided with the support plate for being used to support fabric, and support plate is in water
Plain cloth is set, and several water holes are offered in support plate, are additionally provided with partition board one in the middle part of cleaning case, and partition board one is arranged vertically,
Partition board one will be divided into left purge chamber and the right side and remove hydroecium inside cleaning case；The fabric in support plate can be carried out clearly by being provided on pedestal
The wiper mechanism washed and the water removal body that the fabric in support plate can be removed water.
The operation principle of this cleaning device is：Fabric is imported by importing plate, fabric is supported by support plate, is led to
Fabric cleans in over cleaning mechanism, and the water after cleaning is collected by left purge chamber, is removed water to fabric by water removal body, right
Except hydroecium collects the water after water removal, fabric is exported, it can be achieved that continuous uninterrupted cleaning, easy to clean by exporting plate.
The support plate includes the connecting plate of tablet, humanoid plate and elasticity, and tablet one end is connected with the lower end of sliding slot one, puts down
The plate other end is connected with connecting plate one end, and humanoid plate one end is connected with the connecting plate other end, the humanoid plate other end and sliding slot two
Upper end is connected, and is connected with partition board one in the middle part of connecting plate.
Using the above structure, the left indoor fabric of cleaning is supported by tablet, hydroecium is removed to the right side by humanoid plate
Interior fabric is supported, and tablet and humanoid plate are linked together by connecting plate, reasonable for structure.
The tablet includes four pieces of plate bodys, is connected by the connection sheet of elasticity between adjacent two plate body.
Also there is the diversion division of protrusion in the connection sheet.
Using the above structure, the diversion division protruded above by connection sheet is respectively oriented to the liquid on four pieces of plate bodys,
Guide effect is good.
Four pieces of plate bodys are respectively plate body one, plate body two, plate body three and the plate body four being sequentially distributed, plate body one, plate body
Two, it is respectively and fixedly provided with vibrating motor on plate body three and plate body four.
Using the above structure, the liquid on four pieces of plate bodys is vibrated respectively by vibrating motor, prevents liquid from remaining
On four pieces of plate bodys, vibrating effect is good.
The wiper mechanism includes mounting bracket one, lifting cylinder one, mounting plate, telescopic recycling bins and water tank, recycling
Case is arranged in left purge chamber, and recycling bins one end can drive its push-rod electric machine one moved back and forth to be connected with one, and recycling bins are another
End is connected with partition board one, and recycling upper box part has opening two, partition board two is provided in the middle part of recycling bins, and partition board two is in vertical cloth
It sets, partition board two will be divided into recovery room one and recovery room two inside recycling bins, push-rod electric machine two, push-rod electric machine are fixed on cleaning case
Two push rod is horizontally disposed, and mounting bracket one is fixed on the push rod end of push-rod electric machine two, and lifting cylinder one is fixed on mounting bracket one
On, straight down, mounting plate is fixed on the piston rod end of lifting cylinder one to the piston rod of lifting cylinder one, on mounting plate successively
It is fixed with sparge pipe one, sparge pipe two, sparge pipe three and sparge pipe four, sparge pipe one is located at the surface of plate body one, sparge pipe
Two are located at the surface of plate body two, and sparge pipe three is located at the surface of plate body three, and sparge pipe four is located at the surface of plate body four, spray
Water pipe one is connected by return pipe one with recovery room one, and water pump one and solenoid valve one, sparge pipe two are provided on return pipe one
It is connected with recovery room two by return pipe two, water pump two and solenoid valve two is provided on return pipe two, sparge pipe three is by returning
Water pipe three, except hydroecium is connected, is provided with water pump three and solenoid valve three with right on return pipe three, sparge pipe four by water-supply-pipe and
Water tank is connected, and water pump four and solenoid valve four are provided on water-supply-pipe.
When needing to clean fabric, the piston rod of control lifting cylinder one moves down, the work of lifting cylinder one
Stopper rod drives mounting plate to move down, and mounting plate drives sparge pipe one, sparge pipe two, sparge pipe three and sparge pipe four to move down
Above to tablet, the push rod of control push-rod electric machine two is moved forward and backward, and the push rod of push-rod electric machine two drives mounting bracket one to be moved forward and backward,
Mounting bracket one drives lifting cylinder one to be moved forward and backward, and lifting cylinder one drives mounting plate to be moved forward and backward, and mounting plate drives sparge pipe
One, sparge pipe two, sparge pipe three and sparge pipe four are moved forward and backward, meanwhile, control water pump one acts, and water pump one passes through return pipe one
Water in recovery room one is transported in sparge pipe one, the fabric on sparge pipe a pair of plate body one cleans back and forth before and after carrying out, and controls
Water pump two processed acts, and the water in recovery room two is transported in sparge pipe two by water pump two by return pipe two, and sparge pipe two is to plate
Fabric on body two cleans back and forth before and after carrying out, and control water pump three acts, and water pump three is indoor by right water removal by return pipe three
Water is transported in sparge pipe three, and sparge pipe three cleans back and forth before and after being carried out to the fabric on plate body three, and control water pump four acts, water
Water in water tank is transported in sparge pipe four by pump four by water-supply-pipe, and sparge pipe four carries out the fabric on plate body four front and back next
Return cleaning；During cleaning, recycling bins movement is driven by push-rod electric machine one, recovery room one is made to be located at two lower section of plate body,
Recovery room two is located at three lower section of plate body, and recovery room one picks up the water of sparge pipe two, and recovery room two picks up the water of sparge pipe three, then sprays
Water pipe one can compare clean water to sparge pipe three to the water circulation use of sparge pipe two, sparge pipe two and recycle；
When the water quality for detecting that recovery room one picks up the water quality of sparge pipe two or recovery room two picks up sparge pipe three is not up to standard, control pushes away
Bar motor one acts, and push-rod electric machine one drives recycling bins movement, and recovery room one is made to be located at three lower section of plate body, and recovery room two is located at plate
Four lower section of body, recovery room one pick up the water of sparge pipe three, and recovery room two picks up the water of sparge pipe four, then sparge pipe one can be to spray
Water pipe three compares clean water and recycles, and sparge pipe two can recycle four clean water of sparge pipe；When detecting back
Receive room one pick up sparge pipe three water quality it is not up to standard when, control push-rod electric machine one act, push-rod electric machine one drive recycling bins movement,
Recycling bins are squeezed flexible, make recovery room one and recovery room two while positioned at the lower section of plate body four, recovery room one and recovery room two are same
When pick up the water of sparge pipe four, then sparge pipe one and sparge pipe two can simultaneously recycle four clean water of sparge pipe.
In entire cleaning process, tablet uses the segmentation structure of four pieces of plate bodys, makees in the water conservancy diversion of the diversion division of protrusion
Under, in conjunction with the vibrating motor being arranged on plate body, sparge pipe one, sparge pipe two, sparge pipe three and sparge pipe everywhere useless can be made
Moisture region flows downwardly into left purge chamber, meanwhile, the push rod of push-rod electric machine one drives recycling bins action, in the cooperation of recycling bins
Under effect, flexibly collected according to the clean-up performance of waste water, to while fabric is cleaned up again can to waste water into
Row fully recycles, and cleaning performance is good.
The control assembly of the action of push-rod electric machine one can be controlled by being provided on the pedestal, and control assembly includes concentration sensor
One, concentration sensor two, indicator light one, indicator light two and controller, concentration sensor one are arranged in recovery room one, and concentration passes
Sensor two is arranged in recovery room two, and indicator light one, indicator light two and controller are each attached on pedestal, push-rod electric machine one, dense
Degree sensor one, concentration sensor two, indicator light one and indicator light two are connected with the controller by circuit.
When needing to control push-rod electric machine one, the water in recovery room one is detected by concentration sensor one, is passed through
Indicator light one indicates the water quality situation in recovery room one, detects the water in recovery room two by concentration sensor two, passes through instruction
Lamp two indicates the water quality situation in recovery room two, when indicator light one indicates the water quality in recovery room one or the instruction recycling of indicator light two
When water quality in room two is not up to standard, controller receives the control signal of concentration sensor one or concentration sensor two at once, with
Controller control push-rod electric machine one acts afterwards, and entire detection process testing process is short, and instruction is apparent, and control signal sensitivity is high,
Reaction speed is fast.
The water removal body includes movable plate, lifting cylinder two, pressing plate, fixed frame and roller, and movable plate setting removes on the right side
Above hydroecium, movable plate can drive its moving structure moved back and forth to be connected with one, and lifting cylinder two is fixed on movable plate, rise
Straight down, the piston rod end of lifting cylinder two is connected the piston rod of sending down abnormally ascending cylinder two with pressing plate, the upper end of fixed frame and pressing plate
It is hinged, roller is rotatably arranged on fixed frame lower end, and roller can be in contact with humanoid plate.
When needing to remove water fabric, the piston rod of control lifting cylinder two moves down, the work of lifting cylinder two
Stopper rod band dynamic pressure plate moves down, and pressing plate drives fixed frame to move down, and fixed frame drives roller to be moved downward on humanoid plate,
So that roller compression is in contact with humanoid plate, drives movable plate to move back and forth by moving structure, movable plate drives lifting cylinder two
It moves back and forth, lifting cylinder two is moved back and forth with dynamic pressure plate, and pressing plate drives fixed frame to move back and forth, and fixed frame drives drum reciprocating
It is mobile, make roller reciprocal flat turn campaign on humanoid plate, to compress fabric and be removed water to it, passes through the people of humanoid plate
Word inclined-plane extra water stain quickly introduces that right water removal is indoor, and water removal effect is good by what is be squeezed out on fabric.
The moving structure includes stepper motor, driving wheel, driven wheel, synchronous belt, catch bar, guide rod, guide sleeve, balance plate
With holder one, stepper motor is fixed on cleaning case, and the output shaft of stepper motor is horizontally disposed, and driving wheel is fixed on stepper motor
Output shaft end, driven wheel is fixed on by axis pin on cleaning case, and synchronous belt is set in outside driving wheel and driven wheel, holder one
It is fixed on the base, guide rod is horizontally fixed on holder one, is led and is set on guide rod, and balance plate is fixed on guide sleeve, balance
Guide groove is offered in plate, guide pad is provided in guide groove, and catch bar one end is connected with guide pad, and the catch bar other end is fixed
On synchronous belt, movable plate is fixed on guide sleeve.
When needing that movable plate is made to move back and forth, the output shaft rotation of stepper motor, the output shaft band of stepper motor are controlled
Dynamic driving wheel rotation, driving wheel drive driven wheel to rotate by synchronous belt, and synchronous belt drives the rotation of catch bar reciprocation cycle, pushes
Bar drives the rotation of guide pad reciprocation cycle, is slided along guide groove by guide pad, makes guide pad that balance plate be driven to move back and forth,
Balance plate drives guide sleeve to move back and forth, and guide sleeve drives movable plate to move back and forth, smooth running.
It is additionally provided with flow control valve on the water-supply-pipe.
Using the above structure, the liquid size on water-supply-pipe is adjusted by flow control valve, it is easy to adjust.
Also there is water-absorbing resin layer on the roller.
Using the above structure, it is absorbed water to the fabric after cleaning by water-absorbing resin layer, good water absorption.
The left purge chamber side is connected with drainpipe one, and solenoid valve five is provided on drainpipe one, and hydroecium side is removed on the right side
It is connected with drainpipe two, solenoid valve six is provided on drainpipe two.
Side on the pedestal close to input terminal is fixed with holder two, and fabric roller is provided on holder two, fabric roller
End can drive its servo motor one rotated to be connected with one, and the side on pedestal close to output end is fixed with holder three, holder
Wind-up roll is provided on three, the end of wind-up roll can drive its servo motor two rotated to be connected with one.
When needing to convey fabric into cleaning case, control servomotor one acts, and servo motor one drives fabric roller to turn
It is dynamic, so that fabric roller is discharged fabric, fabric is entered by input terminal in cleaning case；When needing to wind fabric, control
Servo motor two acts, and servo motor two drives wind-up roll rotation, so that wind-up roll is tightened fabric, fabric is by output end from cleaning
Output in case.
It is further fixed on mounting base on the holder three, wind turbine is provided in mounting base, electric heating tube is provided on wind turbine.
Using the above structure, fabric can be blowed by wind turbine, it is functional good.
Transport mechanism that can be by fabric by being transmitted at importing plate guide ejecting plate is additionally provided on the pedestal.
The transport mechanism includes holder four, mounting bracket two, guide rail, sliding block, servo motor three, gear and rack, holder
Four are fixed on the base, and mounting bracket two is horizontally fixed on holder four, and mounting bracket two is located above cleaning case, and guide rail level is solid
It is scheduled on mounting bracket two, sliding block is arranged on guide rail, and rack is horizontally fixed on mounting bracket two, and rack and guide rail are mutually flat
Row, servo motor three are fixed on sliding block, and the output shaft of servo motor three is horizontally disposed, and gear is fixed on the defeated of servo motor three
Go out shaft end, and wheel and rack is meshed, transmission seat is further fixed on sliding block, transmits and be fixed with lifting cylinder three on seat, rise
Straight down, the piston rod end of lifting cylinder three is connected the piston rod of sending down abnormally ascending cylinder three with finger cylinder, fixed in finger cylinder
There is the fixture block that fabric can be clamped.
When needing fabric by being transmitted at importing plate guide ejecting plate, the piston rod of lifting cylinder three is controlled to moving down
Dynamic, the piston rod of lifting cylinder three drives finger cylinder to move down, and finger cylinder drives fixture block to move down, meanwhile, control
Finger cylinder acts, and finger cylinder drives fixture block to clamp fabric, and the output shaft of control servomotor three rotates, servo motor three
Shaft driven gear rotation is exported, it is progressively engaged by gear and rack, so that sliding block is moved back and forth along guide rail, sliding block drives transmission
Seat moves back and forth, and transmission seat drives lifting cylinder three to move back and forth, and lifting cylinder three drives finger cylinder to move back and forth, finger gas
Cylinder drives fixture block to move back and forth, and makes fabric by being moved at importing plate guide ejecting plate.
Compared with prior art, the preparation method of this genuine leather fabric has the following advantages：
1, this preparation method by being handled with hair, spun yarn, weaving fabric, preservative treatment, cleaning treatment, sizing and after
The techniques such as processing are arranged, prepares with multi-functional, genuine leather fabric best in quality, makes excellent；
2, this cleaning device imports fabric by importing plate, is supported to fabric by support plate, passes through sparge pipe pair
Fabric is cleaned, and the water after cleaning is collected by left purge chamber, is removed water to fabric by roller, after water removal is collected in the right side except hydroecium
Water, export fabric, it can be achieved that continuous uninterrupted cleaning, easy to clean by exporting plate；
3, the left indoor fabric of cleaning is supported by tablet, the right indoor fabric of water removal is carried out by humanoid plate
Support, is linked together tablet and humanoid plate by connecting plate, reasonable for structure；
4, the diversion division protruded above by connection sheet is respectively oriented to the liquid on four pieces of plate bodys, and guide effect is good；
5, the liquid on four pieces of plate bodys is vibrated respectively by vibrating motor, prevents liquid from remaining in four pieces of plate bodys
On, vibrating effect is good；
6, the liquid size on water-supply-pipe is adjusted by flow control valve, it is easy to adjust；
7, it is absorbed water to the fabric after cleaning by water-absorbing resin layer, good water absorption；
8, fabric can be blowed by wind turbine, it is functional good.
Description of the drawings
Fig. 1 is the planar structure schematic diagram of this cleaning device.
Fig. 2 is the partial enlarged view in the portions A in Fig. 1.
Fig. 3 is the dimensional structure diagram that this cleaning device removes part.
Fig. 4 is the dimensional structure diagram of water removal body in this cleaning device.
Fig. 5 is the dimensional structure diagram of transport mechanism in this cleaning device.
In figure, 1, pedestal；2, push-rod electric machine one；3, controller；4, indicator light one；5, indicator light two；6, solenoid valve five；7、
Drainpipe one；8, concentration sensor one；9, solenoid valve one；10, return pipe one；11, water pump one；12, water pump two；13, return pipe
Two；14, solenoid valve two；15, partition board one；16, humanoid plate；17, drainpipe two；18, solenoid valve six；19, solenoid valve three；20, water
Pump three；21, return pipe three；22, water tank；23, water pump four；24, solenoid valve four；25, flow control valve；26, mounting base；27, wind
Machine；28, electric heating tube；29, wind-up roll；30, servo motor two；31, holder three；32, water-supply-pipe；33, plate is exported；34, concentration
Sensor two；35, recycling bins；36, partition board two；37, connecting plate；38, plate body four；39, sparge pipe four；40, plate body three；41, it sprays
Water pipe three；42, lifting cylinder one；43, mounting bracket one；44, sparge pipe two；45, holder two；46, servo motor one；47, fabric
Roller；48, mounting plate；49, sparge pipe one；50, connection sheet；51, plate body two；52, plate body one；53, vibrating motor；54, cleaning case；
55, plate is imported；56, fixed frame；57, roller；58, pressing plate；59, movable plate；60, lifting cylinder two；61, stepper motor；62, main
Driving wheel；63, synchronous belt；64, catch bar；65, axis pin；66, driven wheel；67, guide pad；68, balance plate；69, guide rod；70, it leads
Set；71, holder one；72, push-rod electric machine two；73, holder four；74, fixture block；75, finger cylinder；76, seat is transmitted；77, lifting air
Cylinder three；78, servo motor three；79, gear；80, sliding block；81, rack；82, guide rail；83, mounting bracket two.
Specific implementation mode
Following is a specific embodiment of the present invention in conjunction with the accompanying drawings, technical scheme of the present invention will be further described,
However, the present invention is not limited to these examples.
As Figure 1-Figure 5, the preparation method of this genuine leather fabric, the preparation method include the following steps：
S1 and hair processing：Corium fabric is mixed with polyester fiber by weight, then be added leavening agent, smooth agent and
Antifouling antistatic agent stirs evenly and the hair time is 12-16h, relative humidity 25%-35%, and composite fibre is made；In this reality
It applies in example and the hair time is 14h, relative humidity 30%；
S2, spun yarn：Will treated that composite fibre is put into cotton blender machine is mixed with hair, keep composite fibre more equal
It is even, then composite fibre is ejected into carding machine and forms wide sliver, then to carrying out thick, thin drafting on drawing frame, after molding
Sliver be put on open-end spinning frame, be spun into 12-28 branch corium fabric yarn, be coiled into tube；In the present embodiment, mixed cotton
Machine, carding machine, open-end spinning frame are the existing product that can be bought in the market, and corium fabric yarn is 24；
S3, weaving fabric：The tube wound is put on yarn plate rail and is led through wearing button at machine is made after warp beam, then use sword
Bar machine is by corium fabric yarn weaving at fabric；In the present embodiment, weaving rapier loom is the existing product that can be bought in the market；
S4, preservative treatment：Preservative is added under conditions of temperature is 110-130 DEG C in fabric caused by knitting, when processing
Between be 20-50min；In the present embodiment, preservative is added under conditions of temperature is 120 DEG C in fabric caused by knitting, and handles
Time is 35min；
S5, cleaning treatment：Fabric after preservative treatment is put into cleaning device and cleans 30-60min；In the present embodiment
In, the fabric after preservative treatment is put into cleaning device and cleans 45min；
S6, sizing：Fabric after cleaning is put into 45-60 DEG C of water, is handled through sand washer shrink, is then in temperature
It with the linear velocity of 30 meters/min by hot rolling on 70-90 DEG C of hot-rolling mill, places on forming machine and shapes, it is 0.6- that thickness, which is made,
The fabric of 1.5mm；In the present embodiment, sand washer, hot-rolling mill, forming machine are the existing product that can be bought in the market, will
Fabric after cleaning is put into 55 DEG C of water, is handled through sand washer shrink, then temperature be on 85 DEG C of hot-rolling mill with 30 meters/
The linear velocity of min is placed on forming machine and is shaped by hot rolling, and the fabric that thickness is 1.2mm is made；
S7, final finishing processing：Fabric after sizing is fabricated to corium fabric with the leather-making technology of common dry or wet,
Corium fabric is produced into genuine leather fabric by dyeing, embossed technology；In the present embodiment, the fabric after sizing is used common wet
The leather-making technology of method is fabricated to corium fabric.
This preparation method by being handled with hair, spun yarn, weaving fabric, preservative treatment, cleaning treatment, sizing and rear whole
The techniques such as reason processing are prepared with multi-functional, genuine leather fabric best in quality, are made excellent.
Composite fibre in the step S1 includes the raw material of following parts by weight：65-85 parts of corium fabric, polyester fiber
10-25 parts, 0.5-2.5 parts of leavening agent, 0.3-1.2 parts of smooth agent and antistatic agent 0.4-1.6 parts antifouling；Using the above component,
Composite fibre is made by the way that leavening agent, smooth agent, antifouling antistatic agent to be added in corium fabric and polyester fiber, organizes division
Reason.
The parts by weight of each component are as follows：80 parts of corium fabric, 17 parts of polyester fiber, 1.5 parts of leavening agent, 0.5 part of smooth agent
With 1 part of antifouling antistatic agent.
Temperature when open-end spinning frame spins in the step S2 is 18 DEG C -25 DEG C, relative humidity 25%-30%；
In the present embodiment, temperature when open-end spinning frame spins is 22 DEG C, relative humidity 28%.
Preservative in the step S4 includes the raw material of following parts by weight：70-85 parts of sodium chloride, potassium sulfite 3-10
Part, 3-10 parts of sodium carbonate, 1-4 parts of prodan, 1-4 parts of aluminum phosphate, 0.5-3 parts of mould inhibitor；The model of the mould inhibitor
OBPA。
The parts by weight of each component are as follows：83 parts of sodium chloride, 8 parts of potassium sulfite, 4.5 parts of sodium carbonate, 1.5 parts of prodan,
1.5 parts of aluminum phosphate, 1.5 parts of mould inhibitor.
The temperature of forming machine is 105-125 DEG C in the step S6, and linear velocity is 50 meters/min；In the present embodiment, fixed
The temperature of type machine is 110 DEG C, and linear velocity is 50 meters/min.
Corium in the step S7 is ox-hide or pigskin；In the present embodiment, corium is ox-hide.
Cleaning device in step S5 includes pedestal 1, and top is fixed on pedestal 1 has the cleaning case 54 of opening one,
In the present embodiment, cleaning case 54 is fixed on by bolted connection on pedestal 1, and 54 one end of cleaning case is input terminal, cleaning
54 other end of case is output end, and an acclivitous importing plate 55 is provided on input terminal, imports on plate 55 and offers sliding slot one,
The upper end of sliding slot one is introduction part, and the lower end of sliding slot one is connected with the input terminal of cleaning case 54, be provided on output end one to
Under inclined export plate 33, export plate 33 on offer sliding slot two, the upper end of sliding slot two is connected with the output end of cleaning case 54,
The lower end of sliding slot two is leading-out portion, and 54 top of cleaning case is provided with the support plate for being used to support fabric, and support plate is in horizontal cloth
It sets, several water holes is offered in support plate, in the present embodiment, water hole is 180, and 54 middle part of cleaning case is also set
It is equipped with partition board 1, and partition board 1 is arranged vertically, partition board 1 will be divided into left purge chamber and right water removal inside cleaning case 54
Room；Being provided on pedestal 1 to wiper mechanism that the fabric in support plate is cleaned and can carry out the fabric in support plate
The water removal body of water removal.
Support plate includes the connecting plate 37 of tablet, humanoid plate 16 and elasticity, and tablet one end is connected with the lower end of sliding slot one, puts down
The plate other end is connected with 37 one end of connecting plate, and 16 one end of humanoid plate is connected with 37 other end of connecting plate, 16 other end of humanoid plate and
The upper end of sliding slot two is connected, and 37 middle part of connecting plate is connected with partition board 1.
Using the above structure, the left indoor fabric of cleaning is supported by tablet, by humanoid plate 16 to right water removal
Indoor fabric is supported, and tablet and humanoid plate 16 are linked together by connecting plate 37, reasonable for structure.
Tablet includes four pieces of plate bodys, is connected by the connection sheet 50 of elasticity between adjacent two plate body.
Also there is the diversion division of protrusion in connection sheet 50.
Using the above structure, the diversion division protruded above by connection sheet 50 respectively leads the liquid on four pieces of plate bodys
To guide effect is good.
Four pieces of plate bodys are respectively plate body 1, plate body 2 51, plate body 3 40 and the plate body 4 38 being sequentially distributed, plate body one
52, it is respectively and fixedly provided with vibrating motor 53 on plate body 2 51, plate body 3 40 and plate body 4 38, in the present embodiment, vibrating motor 53 is logical
Bolted mode is crossed to be separately fixed on plate body 1, plate body 2 51, plate body 3 40 and plate body 4 38.
Using the above structure, the liquid on four pieces of plate bodys is vibrated respectively by vibrating motor 53, prevents liquid residual
It stays on four pieces of plate bodys, vibrating effect is good.
Wiper mechanism includes mounting bracket 1, lifting cylinder 1, mounting plate 48, telescopic recycling bins 35 and water tank
22, recycling bins 35 are arranged in left purge chamber, and 35 one end of recycling bins can drive one 2 phase of push-rod electric machine that it moves back and forth with one
Even, 35 other end of recycling bins is connected with partition board 1, and there is opening two, 35 middle part of recycling bins to be provided with partition board on recycling bins 35 top
2 36, and partition board 2 36 is arranged vertically, partition board 2 36 will be divided into recovery room one and recovery room two, cleaning case inside recycling bins 35
Push-rod electric machine 2 72 is fixed on 54, in the present embodiment, push-rod electric machine 2 72 is fixed on cleaning by bolted connection
On case 54, the push rod of push-rod electric machine 2 72 is horizontally disposed, and mounting bracket 1 is fixed on the push rod end of push-rod electric machine 2 72, at this
In embodiment, mounting bracket 1 is fixed on the push rod end of push-rod electric machine 2 72, lifting cylinder one by bolted connection
42 are fixed on mounting bracket 1, and in the present embodiment, lifting cylinder 1 is fixed on mounting bracket by bolted connection
On one 43, straight down, mounting plate 48 is fixed on the piston rod end of lifting cylinder 1 to the piston rod of lifting cylinder 1,
In the present embodiment, mounting plate 48 is fixed on the piston rod end of lifting cylinder 1, mounting plate 48 by bolted connection
On be fixed with sparge pipe 1, sparge pipe 2 44, sparge pipe 3 41 and sparge pipe 4 39, in the present embodiment, sparge pipe successively
One 49, sparge pipe 2 44, sparge pipe 3 41 and sparge pipe 4 39 are sequentially fixed at by connector on mounting plate 48, sparge pipe 1
Positioned at the surface of plate body 1, sparge pipe 2 44 is located at the surface of plate body 2 51, and sparge pipe 3 41 is located at plate body 3 40
Surface, sparge pipe 4 39 are located at the surface of plate body 4 38, and sparge pipe 1 is connected by return pipe 1 with recovery room one
It is logical, water pump 1 and solenoid valve 1 are provided on return pipe 1, sparge pipe 2 44 passes through return pipe 2 13 and recovery room two-phase
It is connected to, is provided with water pump 2 12 and solenoid valve 2 14 on return pipe 2 13, sparge pipe 3 41 passes through return pipe 3 21 and right water removal
Room is connected, and water pump 3 20 and solenoid valve 3 19 are provided on return pipe 3 21, and sparge pipe 4 39 passes through water-supply-pipe 32 and water tank
22 are connected, and water pump 4 23 and solenoid valve 4 24 are provided on water-supply-pipe 32.
The control assembly of the action of push-rod electric machine 1 can be controlled by being provided on pedestal 1, and control assembly includes concentration sensor one
8, concentration sensor 2 34, indicator light 1, indicator light 25 and controller 3, concentration sensor 1 are arranged in recovery room one,
Concentration sensor 2 34 is arranged in recovery room two, and indicator light 1, indicator light 25 and controller 3 are each attached on pedestal 1,
In the present embodiment, indicator light 1, indicator light 25 and controller 3 are fixed on pedestal 1 by bolted connection, push rod
Motor 1, concentration sensor 1, concentration sensor 2 34, indicator light 1 and indicator light 25 by circuit with the controller
3 are connected.
Water removal body includes movable plate 59, lifting cylinder 2 60, pressing plate 58, fixed frame 56 and roller 57, and movable plate 59 is set
It sets above the right side is except hydroecium, movable plate 59 can drive its moving structure moved back and forth to be connected with one, and lifting cylinder 2 60 is fixed
On movable plate 59, in the present embodiment, lifting cylinder 2 60 is fixed on by bolted connection on movable plate 59, lifting
Straight down, the piston rod end of lifting cylinder 2 60 is connected the piston rod of cylinder 2 60 with pressing plate 58, the upper end of fixed frame 56
It is hinged with pressing plate 58, roller 57 is rotatably arranged on 56 lower end of fixed frame, and roller 57 can be in contact with humanoid plate 16.
Moving structure includes stepper motor 61, driving wheel 62, driven wheel 66, synchronous belt 63, catch bar 64, guide rod 69, leads
Set 70, balance plate 68 and holder 1, stepper motor 61 are fixed on cleaning case 54, and in the present embodiment, stepper motor 61 is logical
It crosses bolted mode to be fixed on cleaning case 54, the output shaft of stepper motor 61 is horizontally disposed, and driving wheel 62 is fixed on step
The output shaft end of stepper motor 61, in the present embodiment, driving wheel 62 are fixed on stepper motor 61 by way of key connection
Output shaft end, driven wheel 66 are fixed on by axis pin 65 on cleaning case 54, and synchronous belt 63 is set in driving wheel 62 and driven wheel
Outside 66, holder 1 is fixed on pedestal 1, and in the present embodiment, holder 1 is fixed on by welding on pedestal 1,
Guide rod 69 is horizontally fixed on holder 1, and in the present embodiment, guide rod 69 is horizontally fixed on branch by bolted connection
On frame 1, guide sleeve 70 is arranged on guide rod 69, and balance plate 68 is fixed on guide sleeve 70, and in the present embodiment, balance plate 68 is logical
It crosses bolted mode to be fixed on guide sleeve 70, guide groove is offered in balance plate 68, guide pad 67 is provided in guide groove,
64 one end of catch bar is connected with guide pad 67, and 64 other end of catch bar is fixed on synchronous belt 63, and movable plate 59 is fixed on guide sleeve
On 70, in the present embodiment, movable plate 59 is fixed on by bolted connection on guide sleeve 70.
Flow control valve 25 is additionally provided on water-supply-pipe 32.
Using the above structure, the liquid size on water-supply-pipe 32 is adjusted by flow control valve 25, it is easy to adjust.
Also there is water-absorbing resin layer, in the present embodiment, water-absorbing resin is existing for that can buy in the market on roller 57
Material.
Using the above structure, it is absorbed water to the fabric after cleaning by water-absorbing resin layer, good water absorption.
Left purge chamber side is connected with drainpipe 1, and solenoid valve 56 is provided on drainpipe 1, and the right side connects except hydroecium side
It is connected to drainpipe 2 17, solenoid valve 6 18 is provided on drainpipe 2 17.
Side on pedestal 1 close to input terminal is fixed with holder 2 45, and in the present embodiment, holder 2 45 passes through welding
Mode is fixed on the side close to input terminal on pedestal 1, and fabric roller 47, the end of fabric roller 47 and one are provided on holder 2 45
Its servo motor 1 rotated can be driven to be connected, in the present embodiment, servo motor 1 is solid by bolted connection
It is scheduled on holder 2 45, the side on pedestal 1 close to output end is fixed with holder 3 31, and in the present embodiment, holder 3 31 is logical
The mode for crossing welding is fixed on the side of close output end on pedestal 1, and wind-up roll 29 is provided on holder 3 31, wind-up roll 29
End can drive its servo motor 2 30 rotated to be connected with one, and in the present embodiment, servo motor 2 30 is bolted
Mode be fixed on holder 3 31.
Mounting base 26 is further fixed on holder 3 31, in the present embodiment, mounting base 26 is fixed on holder three by connecting rod
On 31, it is provided with wind turbine 27 in mounting base 26, electric heating tube 28 is provided on wind turbine 27.
Using the above structure, fabric can be blowed by wind turbine 27, it is functional good.
Transport mechanism that can be by fabric by being transmitted at 55 guide ejecting plate 33 of importing plate is additionally provided on pedestal 1.
Transport mechanism includes holder 4 73, mounting bracket 2 83, guide rail 82, sliding block 80, servo motor 3 78, gear 79 and tooth
Item 81, holder 4 73 are fixed on pedestal 1, and in the present embodiment, holder 4 73 is fixed on by welding on pedestal 1,
Mounting bracket 2 83 is horizontally fixed on holder 4 73, and in the present embodiment, mounting bracket 2 83 is horizontal fixed by welding
On holder 4 73, and mounting bracket 2 83 is located at 54 top of cleaning case, and guide rail 82 is horizontally fixed on mounting bracket 2 83, in this reality
It applies in example, guide rail 82 is horizontally fixed on by bolted connection on mounting bracket 2 83, and sliding block 80 is arranged on guide rail 82, tooth
Item 81 is horizontally fixed on mounting bracket 2 83, and in the present embodiment, rack 81 is horizontally fixed on peace by bolted connection
It shelves on 2 83, and rack 81 is mutually parallel with guide rail 82, servo motor 3 78 is fixed on sliding block 80, in the present embodiment,
Servo motor 3 78 is fixed on by bolted connection on sliding block 80, and the output shaft of servo motor 3 78 is horizontally disposed, tooth
Wheel 79 is fixed on the output shaft end of servo motor 3 78, and in the present embodiment, gear 79 is fixed on by way of key connection
The output shaft end of servo motor 3 78, and gear 79 is meshed with rack 81, transmission seat 76 is further fixed on sliding block 80, at this
In embodiment, transmission seat 76 is fixed on by bolted connection on sliding block 80, is transmitted and is fixed with lifting cylinder three on seat 76
77, in the present embodiment, lifting cylinder 3 77 is fixed on by bolted connection on transmission seat 76, lifting cylinder 3 77
Straight down, the piston rod end of lifting cylinder 3 77 is connected piston rod with finger cylinder 75, and energy is fixed in finger cylinder 75
The fixture block 74 that fabric is clamped, in the present embodiment, fixture block 74 is fixed on by bolted connection in finger cylinder 75.
The operation principle of this cleaning device is：Control servomotor 1 acts, and servo motor 1 drives fabric roller 47
Rotation makes fabric roller 47 discharge fabric, and fabric is entered by importing plate 55 in cleaning case 54, is carried out to fabric by support plate
The piston rod of support, control lifting cylinder 1 moves down, and the piston rod of lifting cylinder 1 drives mounting plate 48 to moving down
Dynamic, mounting plate 48 drives sparge pipe 1, sparge pipe 2 44, sparge pipe 3 41 and sparge pipe 4 39 to be moved downward on tablet
The push rod of side, control push-rod electric machine 2 72 is moved forward and backward, and the push rod of push-rod electric machine 2 72 drives mounting bracket 1 to be moved forward and backward, peace
It shelves one 43 drive lifting cylinders 1 to be moved forward and backward, lifting cylinder 1 drives mounting plate 48 to be moved forward and backward, 48 band of mounting plate
Dynamic sparge pipe 1, sparge pipe 2 44, sparge pipe 3 41 and sparge pipe 4 39 are moved forward and backward, meanwhile, control water pump 1 acts,
Water in recovery room one is transported in sparge pipe 1 by water pump 1 by return pipe 1, one 49 pairs of plate bodys 1 of sparge pipe
On fabric carry out it is front and back clean back and forth, the control action of water pump 2 12, water pump 2 12 will be in recovery room two by return pipe 2 13
Water be transported in sparge pipe 2 44, fabric on 2 44 pairs of plate bodys 2 51 of sparge pipe carry out it is front and back clean back and forth, control water pump
The right indoor water of water removal is transported in sparge pipe 3 41 by 3 20 actions, water pump 3 20 by return pipe 3 21, sparge pipe 3 41
To the fabric on plate body 3 40 carry out it is front and back clean back and forth, the control action of water pump 4 23, water pump 4 23 is by water-supply-pipe 32 by water
Water in case 22 is transported in sparge pipe 4 39, and the fabric on 4 39 pairs of plate bodys 4 38 of sparge pipe cleans back and forth before and after carrying out；
It during cleaning, drives recycling bins 35 to move by push-rod electric machine 1, recovery room one is made to be located at 2 51 lower section of plate body, recycling
Room two is located at 3 40 lower section of plate body, and recovery room one picks up the water of sparge pipe 2 44, and recovery room two picks up the water of sparge pipe 3 41, then
Sparge pipe 1 can compare clean water to the water circulation use of sparge pipe 2 44, sparge pipe 2 44 to sparge pipe 3 41
It recycles；When detecting that recovery room one picks up the water quality of sparge pipe 2 44 or recovery room two picks up the water quality of sparge pipe 3 41 not
When up to standard, control push-rod electric machine 1 acts, and push-rod electric machine 1 drives recycling bins 35 to move, and recovery room one is made to be located at plate body 3 40
Lower section, recovery room two are located at 4 38 lower section of plate body, and recovery room one picks up the water of sparge pipe 3 41, and recovery room two picks up sparge pipe four
39 water, then sparge pipe 1 can compare clean water to sparge pipe 3 41 and recycle, sparge pipe 2 44 can to water spray
4 39 clean water of pipe recycles；When detect recovery room one pick up sparge pipe 3 41 water quality it is not up to standard when, control push rod
Motor 1 acts, and push-rod electric machine 1 drives recycling bins 35 to move, and recycling bins 35 are squeezed flexible, make recovery room one and recovery room
Two are located at 4 38 lower section of plate body simultaneously, and recovery room one and recovery room two pick up the water of sparge pipe 4 39 simultaneously, then sparge pipe 1
4 39 clean water of sparge pipe can be recycled simultaneously with sparge pipe 2 44；When needing to control push-rod electric machine 1
When, the water in recovery room one is detected by concentration sensor 1, the water quality situation in recovery room one is indicated by indicator light 1,
The water in recovery room two is detected by concentration sensor 2 34, the water quality situation in recovery room two is indicated by indicator light 25, when
When indicator light 1 indicates that the water quality in recovery room one or the water quality in the instruction recovery room two of indicator light 25 is not up to standard, controller 3
The control signal of concentration sensor 1 or concentration sensor 2 34 is received at once, and subsequent controller 3 controls push-rod electric machine 1
Action, entire detection process testing process is short, and instruction is apparent, and control signal sensitivity is high, and reaction speed is fast；It was cleaned entirely
Cheng Zhong, tablet uses the segmentation structure of four pieces of plate bodys, under the guide functions of the diversion division of protrusion, in conjunction with what is be arranged on plate body
Vibrating motor 53 can make the waste water subregion at sparge pipe 1, sparge pipe 2 44, sparge pipe 3 41 and sparge pipe 4 39 downward
It flows in left purge chamber, meanwhile, the push rod of push-rod electric machine 1 drives recycling bins 35 to act, under the mating reaction of recycling bins 35,
It is flexibly collected according to the clean-up performance of waste water, to can be carried out fully again to waste water while cleaning up fabric again
It utilizes, cleaning performance is good；The piston rod of control lifting cylinder 2 60 moves down, the piston rod band dynamic pressure plate of lifting cylinder 2 60
58 move down, and pressing plate 58 drives fixed frame 56 to move down, and fixed frame 56 drives roller 57 to be moved downward on humanoid plate 16,
The compression of roller 57 is set to be in contact with humanoid plate 16, the output shaft rotation of control stepper motor 61, the output shaft band of stepper motor 61
Dynamic driving wheel 62 rotates, and driving wheel 62 drives driven wheel 66 to rotate by synchronous belt 63, and synchronous belt 63 drives catch bar 64 reciprocal
Cycle rotation, catch bar 64 drive the rotation of 67 reciprocation cycle of guide pad, are slided along guide groove by guide pad 67, make guide pad
67 drive balance plate 68 to move back and forth, and balance plate 68 drives guide sleeve 70 to move back and forth, and guide sleeve 70 drives movable plate 59 to move back and forth,
Smooth running, movable plate 59 drive lifting cylinder 2 60 to move back and forth, and 2 60 band dynamic pressure plate 58 of lifting cylinder moves back and forth, pressing plate
58 drive fixed frame 56 to move back and forth, and fixed frame 56 drives roller 57 to move back and forth, and roller 57 is made back and forth to be put down on humanoid plate 16
Transhipment is dynamic, to compress fabric and be removed water to it, will be squeezed out on fabric by the herringbone inclined-plane of humanoid plate 16
It is extra it is water stain quickly introduce that right water removal is indoor, the water after water removal is collected on the right side except hydroecium, and water removal effect is good, control servomotor two
30 actions, servo motor 2 30 drive wind-up roll 29 to rotate, and so that wind-up roll 29 is tightened fabric, fabric is by exporting plate 33 from cleaning
Output in case 54 is easy to clean, it can be achieved that continuous uninterrupted cleaning；The piston rod of control lifting cylinder 3 77 moves down, and rises
The piston rod of sending down abnormally ascending cylinder 3 77 drives finger cylinder 75 to move down, and finger cylinder 75 drives fixture block 74 to move down, meanwhile, control
Finger cylinder 75 processed acts, and finger cylinder 75 drives fixture block 74 to clamp fabric, and the output shaft rotation of control servomotor 3 78 is watched
The output shaft driven gear 79 for taking motor 3 78 rotates, progressively engaged by gear 79 and rack 81, makes sliding block 80 along guide rail
82 move back and forth, and sliding block 80 drives transmission seat 76 to move back and forth, and transmission seat 76 drives lifting cylinder 3 77 to move back and forth, lifting air
Cylinder 3 77 drives finger cylinder 75 to move back and forth, and finger cylinder 75 drives fixture block 74 to move back and forth, and makes fabric by importing plate 55
It is moved at guide ejecting plate 33；In the present embodiment, the fabric of cleaning is fabric.
Specific embodiment described herein is only an example for the spirit of the invention.Technology belonging to the present invention is led
The technical staff in domain can make various modifications or additions to the described embodiments or replace by a similar method
In generation, however, it does not deviate from the spirit of the invention or beyond the scope of the appended claims.
Claims (7)
1. a kind of preparation method of genuine leather fabric, which is characterized in that the preparation method includes the following steps：
S1 and hair processing：Corium fabric is mixed with polyester fiber by weight, leavening agent, smooth agent and antifouling is then added
Antistatic agent stirs evenly and the hair time is 12-16h, relative humidity 25%-35%, and composite fibre is made；
S2, spun yarn：Will treated that composite fibre is put into cotton blender machine is mixed with hair, make composite fibre evenly,
Then composite fibre is ejected into carding machine and forms wide sliver, then to thick, thin drafting is carried out on drawing frame, by yarn after molding
Item is put on open-end spinning frame, is spun into the corium fabric yarn of 12-28 branch, is coiled into tube；
S3, weaving fabric：The tube wound is put on yarn plate rail and is led through wearing button at machine is made after warp beam, then use weaving rapier loom
By corium fabric yarn weaving at fabric；
S4, preservative treatment：Preservative is added under conditions of temperature is 110-130 DEG C in fabric caused by knitting, and processing time is
20-50min；
S5, cleaning treatment：Fabric after preservative treatment is put into cleaning device and cleans 30-60min；
S6, sizing：Fabric after cleaning is put into 45-60 DEG C of water, is handled through sand washer shrink, is then 70- in temperature
It with the linear velocity of 30 meters/min by hot rolling on 90 DEG C of hot-rolling mill, places on forming machine and shapes, it is 0.6- that thickness, which is made,
The fabric of 1.5mm；
S7, final finishing processing：Fabric after sizing is fabricated to corium fabric with the leather-making technology of common dry or wet, it will be true
Skin fabric produces genuine leather fabric by dyeing, embossed technology.
2. a kind of preparation method of genuine leather fabric according to claim 1, which is characterized in that the mixing in the step S1
Fiber includes the raw material of following parts by weight：It is 65-85 parts of corium fabric, 10-25 parts of polyester fiber, 0.5-2.5 parts of leavening agent, smooth
0.3-1.2 parts and antifouling antistatic agent 0.4-1.6 parts of agent.
3. a kind of preparation method of genuine leather fabric according to claim 1, which is characterized in that air spinning in the step S2
Temperature when yarn machine spins is 18 DEG C -25 DEG C, relative humidity 25%-30%.
4. a kind of preparation method of genuine leather fabric according to claim 1, which is characterized in that the anti-corrosion in the step S4
Agent includes the raw material of following parts by weight：70-85 parts of sodium chloride, 3-10 parts of potassium sulfite, 3-10 parts of sodium carbonate, prodan 1-4
Part, 1-4 parts of aluminum phosphate, 0.5-3 parts of mould inhibitor.
5. a kind of preparation method of genuine leather fabric according to claim 4, which is characterized in that the model of the mould inhibitor
OBPA。
6. a kind of preparation method of genuine leather fabric according to claim 1, which is characterized in that forming machine in the step S6
Temperature be 105-125 DEG C, linear velocity be 50 meters/min.
7. a kind of preparation method of genuine leather fabric according to claim 1, which is characterized in that the corium in the step S7
For ox-hide or pigskin.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810098000.8A CN108315848A (en) | 2018-01-31 | 2018-01-31 | A kind of preparation method of genuine leather fabric |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810098000.8A CN108315848A (en) | 2018-01-31 | 2018-01-31 | A kind of preparation method of genuine leather fabric |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108315848A true CN108315848A (en) | 2018-07-24 |
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ID=62890401
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| CN201810098000.8A Withdrawn CN108315848A (en) | 2018-01-31 | 2018-01-31 | A kind of preparation method of genuine leather fabric |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP3967800A4 (en) * | 2019-05-09 | 2023-01-25 | Atko Planning Inc. | Method for preparing spun leather yarn using leather fiber, and spun leather yarn prepared according to preparation method |
-
2018
- 2018-01-31 CN CN201810098000.8A patent/CN108315848A/en not_active Withdrawn
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP3967800A4 (en) * | 2019-05-09 | 2023-01-25 | Atko Planning Inc. | Method for preparing spun leather yarn using leather fiber, and spun leather yarn prepared according to preparation method |
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Application publication date: 20180724 |