CN108296664A - Welding system welding parameter multiple spot regulating device and method - Google Patents
Welding system welding parameter multiple spot regulating device and method Download PDFInfo
- Publication number
- CN108296664A CN108296664A CN201810374755.6A CN201810374755A CN108296664A CN 108296664 A CN108296664 A CN 108296664A CN 201810374755 A CN201810374755 A CN 201810374755A CN 108296664 A CN108296664 A CN 108296664A
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- welding system
- servo motor
- welding
- controller
- potentiometer
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- 238000003466 welding Methods 0.000 title claims abstract description 140
- 230000001105 regulatory effect Effects 0.000 title claims abstract description 67
- 238000000034 method Methods 0.000 title claims abstract description 14
- 230000008878 coupling Effects 0.000 claims description 7
- 238000010168 coupling process Methods 0.000 claims description 7
- 238000005859 coupling reaction Methods 0.000 claims description 7
- 230000008859 change Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 230000001681 protective effect Effects 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 230000001276 controlling effect Effects 0.000 description 1
- 239000000686 essence Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000004088 simulation Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
- B23K31/027—Making tubes with soldering or welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0258—Electric supply or control circuits therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/053—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work aligning cylindrical work; Clamping devices therefor
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Arc Welding Control (AREA)
Abstract
The present invention provides a kind of welding system welding parameter multiple spot regulating device and methods, including:Multiple input module, servo motor, potentiometer, controller, welding system, the multiple input module is separately positioned on different adjustment place, the input module is connect with the controller, for obtaining regulated quantity input by user and the regulated quantity being sent to the controller, the controller is connect with the servo motor, the servo motor is connect with the potentiometer, the controller is used to control the resistance value that the servo motor adjusts the potentiometer according to the regulated quantity received, the potentiometer is connect with the welding system, welding parameter for adjusting welding system.By the welding system welding parameter multiple spot regulating device and method of offer, the multiple spot for realizing welding system welding parameter is adjusted the present invention, time saving and energy saving, improve work efficiency.
Description
Technical field
The invention belongs to welding control technology fields, are to be related to a kind of welding system welding parameter multiple spot more specifically
Regulating device and method.
Background technology
The welding system majority used in spiral welded pipe industry at present uses simulation potentiometer as system control component
The adjusting of the welding parameters such as arc voltage and the electric current of welding system is participated in, potentiometer must assure that uniquely as parameter regulation device
Property, in practical operation, when staff observes that voltage and current value needs adjustment at the scene, need walking a distance to current potential
Device point of adjustment is adjusted, and then returns field observation, repeatedly reciprocal, time-consuming and laborious, inefficiency.
Invention content
The purpose of the present invention is to provide a kind of welding system welding parameter multiple spot regulating device and methods, it is intended to solve existing
There is the welding parameter of welding system in technology to be only capable of single-point adjusting, the problem of time-consuming and laborious, inefficiency.
To achieve the above object, a kind of welding system welding parameter multiple spot regulating device of offer of the embodiment of the present invention and side
Method, including:Multiple input module, servo motor, potentiometer, controller, welding system;
The multiple input module is separately positioned on different adjustment place;
The input module is connect with the controller, for obtaining regulated quantity input by user and sending out the regulated quantity
Give the controller;
The controller is connect with the servo motor, and the servo motor is connect with the potentiometer, the controller
For controlling the resistance value that the servo motor adjusts the potentiometer according to the regulated quantity received;
The potentiometer is connect with the welding system, the welding parameter for adjusting welding system.
Further, the input module is button or knob.
Further, the welding system welding parameter multiple spot regulating device further includes:Shaft coupling;
The servo motor is connect by the shaft coupling with the potentiometer.
Further, the welding system welding parameter multiple spot regulating device further includes:Manual adjustment wheel;
The manual adjustment wheel is connect with the servo motor, the stepping for adjusting the servo motor manually for user
Amplitude.
Further, the welding system welding parameter multiple spot regulating device further includes:Holder;
The potentiometer, the servo motor are respectively provided on the bracket.
Further, the welding system welding parameter multiple spot regulating device further includes:Multiple displays;
The multiple display is arranged in a one-to-one correspondence respectively with the multiple input module;
The display is connect with the controller;
The controller is additionally operable to obtain the stepping amplitude of the servo motor and is sent to display, and the display is used
In the stepping amplitude for showing the servo motor.
Further, the welding system welding parameter multiple spot regulating device further includes:Acquisition module;
The acquisition module includes voltage sensor, current sensor;
The acquisition module is electrically connected with the welding system, information of voltage, electric current for acquiring the welding system
Information, and the information of voltage and the current information are sent to the controller;
Correspondingly, the display is additionally operable to receive the information of voltage and the current information and shows.
The embodiment of the present invention also provides a kind of welding system welding parameter multiple spot adjusting dress based on described in above-described embodiment
The welding system welding parameter multiple spot adjusting method set includes the following steps:
Input module receives the input of regulated quantity and the regulated quantity of input is sent to the controller;
The controller controls the stepping amplitude of the servo motor according to the regulated quantity received;
Correspondingly, the resistance value of the potentiometer synchronizes according to the stepping amplitude of the servo motor and changes;
The welding system adjusts welding parameter according to the variation of the potentiometer resistance.
The advantageous effect of welding system welding parameter multiple spot regulating device and method provided in an embodiment of the present invention is:With
The prior art is compared, the embodiment of the present invention by providing a kind of welding system welding parameter multiple spot regulating device, including:It is multiple defeated
Enter module, servo motor, potentiometer, controller, welding system, the multiple input module is with being separately positioned on different adjustment
Point, the input module are connect with the controller, for obtaining regulated quantity input by user and being sent to the regulated quantity
The controller, the controller are connect with the servo motor, and the servo motor is connect with the potentiometer, the control
Device is used to control the resistance value that the servo motor adjusts the potentiometer according to the regulated quantity that receives, the potentiometer with it is described
Welding system connects, the welding parameter for adjusting welding system, and the multiple spot for realizing welding system welding parameter is adjusted, time saving
It is laborsaving, improve work efficiency.
Description of the drawings
Fig. 1 is the structure diagram of welding system welding parameter multiple spot regulating device provided in an embodiment of the present invention;
Fig. 2 is the structural schematic diagram of welding system welding parameter multiple spot regulating device provided in an embodiment of the present invention.
Reference numeral:
1- input module 2- servo motor 3- potentiometer 4- controllers
5- protective cover 6- shaft coupling 7- manual adjustment wheel 8- holders
Specific implementation mode
In order to make technical problems, technical solutions and advantages to be solved be more clearly understood, tie below
Accompanying drawings and embodiments are closed, the present invention will be described in further detail.It should be appreciated that specific embodiment described herein is only
To explain the present invention, it is not intended to limit the present invention.
Specific embodiment:
As shown in Figs. 1-2, a kind of welding system welding parameter multiple spot regulating device of offer of the embodiment of the present invention and method, packet
It includes:Multiple input module 1, servo motor 2, potentiometer 3, controller 4, welding system;
The multiple input module 1 is separately positioned on different adjustment place;
The input module 1 is connect with the controller 4, for obtaining regulated quantity input by user and by the regulated quantity
It is sent to the controller 4;
The controller 4 is connect with the servo motor 2, and the servo motor 2 is connect with the potentiometer 3, the control
Device 4 processed is used to control the resistance value that the servo motor 2 adjusts the potentiometer 3 according to the regulated quantity received;
Potentiometer 3 is one kind of variable resistance.Typically it is made of resistive element, movable contact and rotation or sliding system,
It is moved on resistive element by a movable contact, obtains portion voltage output, movable contact connects with the shaft of rotation or sliding system
It connects, the rotation of shaft drives the movable contact to be moved on resistive element.
Optionally, the servo motor 2 is by driving the shaft of the potentiometer 3 to rotate to change the work of the potentiometer
The position of movable contact, and then adjust the resistance value of the potentiometer 3.
The potentiometer 3 is connect with the welding system, the welding parameter for adjusting welding system.
The welding parameter may include voltage parameter, current parameters.
The course of work of the welding system welding parameter multiple spot regulating device is:Input module 1 receives the defeated of regulated quantity
Enter and the regulated quantity of input is sent to the controller 4;The controller 4 controls the servo according to the regulated quantity received
The stepping amplitude of motor 2;Correspondingly, the resistance value of the potentiometer 3 synchronizes according to the stepping amplitude of the servo motor 2 and changes;
The welding system adjusts welding parameter according to the variation of 3 resistance value of the potentiometer.
Optionally, the input module 1 is button or knob;It can be touched the button by length or turn knob inputs the tune
Section amount.The time that button is pressed is longer, and regulated quantity is bigger, and the stepping amplitude of motor is bigger, and the change in resistance of potentiometer is just
It is bigger.
Optionally, the input module 1 can also be touch screen.
Optionally, the multiple input module 1 includes start key, and the controller 4 includes selector.The selector is
One selector of multiselect, same time only gate all the way, remaining road is closed.In the start key quilt of any input module 1
When pressing, the input module 1 can send startup control signal to the controller 4, and the controller 4 is according to the startup
Control signal, control the selector gate the road input module 1 by the selector send regulated quantity input by user to
The controller 4.
If the start key of two input modules 1 is pressed simultaneously, the controller 4 sends prompting message, arrives described defeated
Enter module 1, to remind user information input conflict, is retried after confirming other 1 conflict-free operations of input module, the prompting message
Message can be carried out for alarm song or over the display to show.
The advantageous effect of welding system welding parameter multiple spot regulating device and method provided in an embodiment of the present invention is:With
The prior art is compared, the embodiment of the present invention by providing a kind of welding system welding parameter multiple spot regulating device, including:It is multiple defeated
Enter module 1, servo motor 2, potentiometer 3, controller 4, welding system, the multiple input module 1 is separately positioned on the not people having the same aspiration and interest
It saves land a little, the input module 1 is connect with the controller 4, for obtaining regulated quantity input by user and by the regulated quantity
It is sent to the controller 4, the controller 4 is connect with the servo motor 2, and the servo motor 2 connects with the potentiometer 3
It connects, the controller 4 is used to control the resistance value that the servo motor 2 adjusts the potentiometer 3 according to the regulated quantity received, institute
It states potentiometer 3 to connect with the welding system, the welding parameter for adjusting welding system realizes welding system welding parameter
Multiple spot adjust, it is time saving and energy saving, improve work efficiency.
Further, the welding system welding parameter multiple spot regulating device further includes:Shaft coupling 6;
The servo motor 2 is connect by the shaft coupling 6 with the potentiometer 3, ensure the servo motor 2 with it is described
Potentiometer 3 does not disengage, and plays the role of overload protection.
Further, the welding system welding parameter multiple spot regulating device further includes:Manual adjustment wheel 7;
The manual adjustment wheel 7 is connect with the servo motor 2, for adjusting the servo motor 2 manually for user
Stepping amplitude can be operated with manual adjusting when motorized adjustment breaks down, be not in the problem of delaying work, in addition, hand
Dynamic adjusting is also used as the coarse adjustment before motorized adjustment, and the coarse adjustment adjusted manually is combined with the fine tuning of motorized adjustment, improves work
Make efficiency.
Further, the welding system welding parameter multiple spot regulating device further includes:Holder 8;
The potentiometer 3, the servo motor 2 are arranged on the holder 8, convenient for the integrated of device, are improved whole
Body facilitates handling to move.
Optionally, the welding system welding parameter multiple spot regulating device further includes:Protective cover 10;
The potentiometer 3, the servo motor 2 are arranged in the protective cover 10, are not damaged convenient for protective device,
Convenient for improving globality.
Further, the welding system welding parameter multiple spot regulating device further includes:Multiple displays;
The multiple display is arranged in a one-to-one correspondence respectively with the multiple input module 1;
The display is connect with the controller 4;
The controller 4 is additionally operable to obtain the stepping amplitude of the servo motor 2 and is sent to display, the display
Stepping amplitude for showing the servo motor 2.
Optionally, the display is additionally operable to show the resistance value information of the potentiometer 3, specifically, the resistance value information
It can be shown as the location information of armature contact in 3 schematic diagram of the potentiometer, armature contact in 3 schematic diagram of the potentiometer
Change in location is corresponding with the change in location of the armature contact of actual potential device 3 and the stepping amplitude of the servo motor 2.
Further, the welding system welding parameter multiple spot regulating device further includes:Acquisition module;
The acquisition module includes voltage sensor, current sensor;
The acquisition module is electrically connected with the welding system, information of voltage, electric current for acquiring the welding system
Information, and the information of voltage and the current information are sent to the controller 4;
Optionally, the voltage sensor is connect with the welding cable of the welding system, obtains the welding cable
Information of voltage, the current sensor are connect with the welding cable of the welding system, obtain the electric current letter of the welding cable
Breath.
Correspondingly, the display is additionally operable to receive the information of voltage and the current information and shows.
The display of the information of voltage and the current information facilitates the more intuitive efficient tune for carrying out welding parameter of user
Section, while whether just can also monitor the working condition of the welding system by the information of voltage and the current information
Often.
The embodiment of the present invention also provides a kind of welding system welding parameter multiple spot adjusting dress based on described in above-described embodiment
The welding system welding parameter multiple spot adjusting method set includes the following steps:
Input module 1 receives the input of regulated quantity and the regulated quantity of input is sent to the controller 4;
The controller 4 controls the stepping amplitude of the servo motor 2 according to the regulated quantity received;
Correspondingly, the resistance value of the potentiometer 3 synchronizes according to the stepping amplitude of the servo motor 2 and changes;
The welding system adjusts welding parameter according to the variation of 3 resistance value of the potentiometer.
A kind of welding system welding parameter multiple spot adjusting method provided in an embodiment of the present invention realizes welding system welding
The multiple spot of parameter is adjusted, time saving and energy saving, improve work efficiency.
It should be noted that when element is referred to as " being fixed on " or " being set to " another element, it can be directly another
On one element or it is connected on another element.When an element is known as " being connected to " another element, it can
To be directly to another element or be indirectly connected on another element.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all essences in the present invention
All any modification, equivalent and improvement etc., should all be included in the protection scope of the present invention made by within refreshing and principle.
Claims (8)
1. a kind of welding system welding parameter multiple spot regulating device, which is characterized in that including:Multiple input module, servo motor,
Potentiometer, controller, welding system;
The multiple input module is separately positioned on different adjustment place;
The input module is connect with the controller, for obtaining regulated quantity input by user and being sent to the regulated quantity
The controller;
The controller is connect with the servo motor, and the servo motor is connect with the potentiometer, and the controller is used for
The resistance value that the servo motor adjusts the potentiometer is controlled according to the regulated quantity received;
The potentiometer is connect with the welding system, the welding parameter for adjusting welding system.
2. welding system welding parameter multiple spot regulating device according to claim 1, which is characterized in that the input module
For button or knob.
3. welding system welding parameter multiple spot regulating device according to claim 1, which is characterized in that further include:Shaft coupling
Device;
The servo motor is connect by the shaft coupling with the potentiometer.
4. welding system welding parameter multiple spot regulating device according to claim 1, which is characterized in that further include:Manually
Regulating wheel;
The manual adjustment wheel is connect with the servo motor, the stepping width for adjusting the servo motor manually for user
Degree.
5. welding system welding parameter multiple spot regulating device according to claim 1, which is characterized in that further include:Holder;
The potentiometer, the servo motor are respectively provided on the bracket.
6. welding system welding parameter multiple spot regulating device according to claim 1, which is characterized in that further include:It is multiple
Display;
The multiple display is arranged in a one-to-one correspondence respectively with the multiple input module;
The display is connect with the controller;
The controller is additionally operable to obtain the stepping amplitude of the servo motor and is sent to display, and the display is for showing
Show the stepping amplitude of the servo motor.
7. welding system welding parameter multiple spot regulating device according to claim 6, which is characterized in that further include:Acquisition
Module;
The acquisition module includes voltage sensor, current sensor;
The acquisition module is electrically connected with the welding system, information of voltage, current information for acquiring the welding system,
And the information of voltage and the current information are sent to the controller;
Correspondingly, the display is additionally operable to receive the information of voltage and the current information and shows.
8. a kind of welding system weldering based on claim 1-7 any one of them welding system welding parameter multiple spot regulating devices
Connect parameter multiple spot adjusting method, which is characterized in that include the following steps:
Input module receives the input of regulated quantity and the regulated quantity of input is sent to the controller;
The controller controls the stepping amplitude of the servo motor according to the regulated quantity received;
Correspondingly, the resistance value of the potentiometer synchronizes according to the stepping amplitude of the servo motor and changes;
The welding system adjusts welding parameter according to the variation of the potentiometer resistance.
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CN201810374755.6A CN108296664A (en) | 2018-04-24 | 2018-04-24 | Welding system welding parameter multiple spot regulating device and method |
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CN201810374755.6A CN108296664A (en) | 2018-04-24 | 2018-04-24 | Welding system welding parameter multiple spot regulating device and method |
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CN108296664A true CN108296664A (en) | 2018-07-20 |
Family
ID=62846282
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CN201810374755.6A Pending CN108296664A (en) | 2018-04-24 | 2018-04-24 | Welding system welding parameter multiple spot regulating device and method |
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