CN107942924A - A kind of O＆M management system for monitoring for fluorescent penetrant detection - Google Patents
A kind of O＆M management system for monitoring for fluorescent penetrant detection Download PDFInfo
- Publication number
- CN107942924A CN107942924A CN201810010901.7A CN201810010901A CN107942924A CN 107942924 A CN107942924 A CN 107942924A CN 201810010901 A CN201810010901 A CN 201810010901A CN 107942924 A CN107942924 A CN 107942924A
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- China
- Prior art keywords
- management system
- data
- fluorescent penetrant
- plc controller
- management module
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/05—Programmable logic controllers, e.g. simulating logic interconnections of signals according to ladder diagrams or function charts
- G05B19/058—Safety, monitoring
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/10—Plc systems
- G05B2219/14—Plc safety
- G05B2219/14006—Safety, monitoring in general
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Automation & Control Theory (AREA)
- Arrangements For Transmission Of Measured Signals (AREA)
Abstract
The invention discloses a kind of O＆M management system for monitoring of fluorescent penetrant detection.The system belongs to technical field of the computer network, solve the problems, such as that system maintenance is of high cost in the prior art, accuracy is low, the degree of automation is low, including PLC controller, servomechanism and interchanger, PLC controller is equipped with integrated acquirer, integrated acquirer data are transmitted to interchanger again after being transmitted to CAN bus by CAN interface, interchanger sends data to operation management system by Ethernet, and operation management system includes order management module, production management module and report management module.The present invention passes through multiple sensor real-time watch device operating statuses, not only make production and monitoring automation, and avoid using PLC to control merely, the problem of program error needs overall stop production to overhaul, it is applied to fluorescent penetrant detecting system after PLC controller is combined with operation management system, greatly improves the accuracy and intelligent of fluorescent penetrant detection.
Description
Technical field
The invention belongs to technical field of the computer network, specifically, more particularly to it is a kind of for fluorescent penetrant detection
O＆M management system for monitoring.
Background technology
With aerospace and the information-based propulsion raised speed of army's industry comprehensively, the intelligent journey of production and related corollary equipment
Degree steps up, and the informationization technology produced to product, detect, managed tentatively possesses.Whole production and quality inspection at present
Link is there are work efficiency is low, the intelligence degree real bottleneck such as not enough, mostly dependent on the manually statistics of aspect and management and control,
Through influencing the management level of product entirety, therefore, it is badly in need of carrying out intelligentized management and construction to infiltration nondestructive detection system.
The content of the invention
Present invention aims at providing, a kind of maintenance cost is low, accuracy is high, the degree of automation is high is used for fluorescent penetrant
The O＆M management system for monitoring of detection.
In order to realize above-mentioned technical purpose, the present invention is used for the skill that the O＆M management system for monitoring of fluorescent penetrant detection uses
Art scheme is：
A kind of O＆M management system for monitoring for fluorescent penetrant detection, including PLC controller, be connected with PLC controller
The servomechanism connect and the interchanger being connected with PLC controller, the PLC controller are used for data acquisition and the control of equipment
System, the PLC controller be equipped be used for gather pressure sensor, temperature sensor, humidity sensor, liquid level sensor and
Multiple integrated acquirers of flow sensor data, multiple integrated acquirers are respectively arranged at fluorescent penetrant detection device
In, the data of the integrated acquirer collection are transmitted to after CAN bus by CAN interface is transmitted to interchanger again, the exchange
Machine sends data to operation management system by Ethernet, the operation management system be used for realization internet of things equipment, network,
The unified monitoring and management of server and software systems operation conditions, the operation management system include order management module, life
Management module and report management module are produced, the order management module is used to count the qualified amount of production performance data, product
Data and unqualified amount data, after Data Integration, by form, figure, numerical value etc. are various show in the form of carry out this month life
The displaying of production trend and daily yields trend, the production management module to collected from Internet of Things pressure information,
Temperature information, humidity information, liquid level information and flow information are standardized, by being accused after contrasting storage data
The relevant treatments such as alert presentation, alarm statistics, alarm inquiry, and warning information in time, is correctly stored, analyzed for alarm statistics
There is provided data to support, the report management module provides various operating analyses and performance report, consequently facilitating according to these reports
Potential faults and threat are found early.
Preferably, the input terminal of the servomechanism is connected with PLC controller, and output terminal is connected with interchanger.Utilize
Servomechanism handles the detection data of PLC controller.
Preferably, the interchanger is equipped with camera, the visual detector for detecting workpiece and collection workpiece
The acquisition terminal of information.By setting camera, directly monitoring is carried out to whole work system, is detected and produced using visual detector
Whether the imaging of product is up to standard, and the machining status of product is fully collected by acquisition terminal.
Preferably, the acquisition terminal includes being used to scan the scanner of workpiece to be processed bar code and for tracing equipment
The locating module of operating status, locating module realize positioning by marking coordinate.
Preferably, the production management module includes data processor, alarm device and retrospect device.
Preferably, server module is additionally provided with the operation management system, server module includes database server
And WEB server.
Preferably, the operation management system is also connected by intranet with PC ends and mobile terminal.
Compared with prior art, the beneficial effects of the invention are as follows：
1st, operating status of the present invention by multiple sensor real-time watch devices in production, not only makes production and monitoring
Automation, and avoid controlling using PLC merely in general production, program malfunctions the problem of needing overall stop production to overhaul, makes maintenance
Cost is effectively reduced；
2nd, PLC controller is applied to fluorescent penetrant detecting system by the present invention after operation management system is combined, will be glimmering
Light Liquid penetrant testing system is converted into intellectualized operation pattern from traditional manual operation pattern, greatly improves fluorescent penetrant inspection
The accuracy of survey and intelligent, makes labor intensity be declined to a great extent；
3rd, the present invention in operation management system by setting order management module and production management module, not only in real time
The situation of production is monitored, while data are analyzed, reference is provided for follow-up management, improvement, makes production more lean.
Brief description of the drawings
Fig. 1 is the structure chart of the present invention；
Fig. 2 is the structure chart of integrated acquirer in the present invention.
Embodiment
With reference to the accompanying drawings and detailed description, the present invention is furture elucidated, it should be understood that these embodiments are only used for
Illustrate the present invention rather than limit the scope of the invention, after the present invention has been read, those skilled in the art are to the present invention
The modifications of various equivalent forms fall within the application appended claims limited range.
As shown in Fig. 1-Fig. 2, a kind of O＆M management system for monitoring for fluorescent penetrant detection, including PLC controller,
The servomechanism being connected with PLC controller and the interchanger being connected with PLC controller, the PLC controller are used for data
Collection and the control of equipment, the PLC controller be equipped be used to gathering pressure sensor, temperature sensor, humidity sensor,
Multiple integrated acquirers of liquid level sensor and flow sensor data, multiple integrated acquirers are respectively arranged at fluorescence
In Liquid penetrant testing equipment, the data of the integrated acquirer collection are transmitted to after CAN bus by CAN interface is transmitted to exchange again
Machine, the interchanger send data to operation management system by Ethernet, and the operation management system is used for realization Internet of Things
Unified monitoring and the management of net equipment, network, server and software systems operation conditions, the operation management system include order
Management module, production management module and report management module, the order management module be used to counting production performance data,
The qualified amount data of product and unqualified amount data, after Data Integration, by form, figure, numerical value etc. are various show in the form of
Carry out the displaying of this month Production trend and daily yields trend, the production management module from Internet of Things to collecting
Pressure information, temperature information, humidity information, liquid level information and flow information are standardized, and number is stored by contrasting
The relevant treatments such as alarm presentation, alarm statistics, alarm inquiry are carried out after, and warning information in time, is correctly stored, to accuse
Alert statistical analysis provides data and supports, the production management module includes data processor, alarm device and retrospect device, the report
Accuse management module and various operating analyses and performance report are provided, consequently facilitating finding potential faults and prestige early according to these reports
The side of body, the input terminal of the servomechanism are connected with PLC controller, and output terminal is connected with interchanger, and the interchanger is equipped with
Camera, the visual detector for detecting workpiece and the acquisition terminal for gathering workpiece information, the acquisition terminal include
For scanning the scanner of workpiece to be processed bar code and locating module for tracing equipment running status, locating module passes through
Mark coordinate and realize positioning.Wherein, server module is additionally provided with the operation management system, server module includes database
Server and WEB server, the operation management system are also connected by intranet with PC ends and mobile terminal.
The present invention PLC controller is set in production equipment, using pressure sensor, temperature sensor, humidity sensor,
Liquid level sensor and flow sensor monitor current device in real time, while the data of monitoring are passed by CAN interface
CAN bus is transported to, then passes data to interchanger, Real-time Monitoring Data is transmitted to operation management by interchanger by Ethernet
System, the production management module in operation management system deposit related pressure, temperature, humidity, liquid level and flow information
Storage, and contrasted after being standardized using data processor to data with storage data, judge current production status
It is whether up to standard, comparing result is transmitted to alarm device and retrospect device if below standard, alarm device alerts judging result, together
When trace device according to the coordinate setting that locating module show to damage equipment position；At the same time, production management module will
To management module is reported, report management module is led to according to transmission data generation report for handling result and storage data transfer
Cross the various ways such as form, figure, numerical value and show production equipment operating status, judge basis is provided for follow-up risk assessment；
While multiple sensors monitor fluorescent penetrant detecting system working status in real time, the scanner scanning of acquisition terminal is to be processed
The bar code of workpiece simultaneously carries out quantity statistics to production workpiece, and workpiece is tentatively examined using visual detector after workpiece is processed
Survey, testing result is stored, is manually rechecked again for testing result, information gathering result is transmitted to order management
Module；The data progress such as the qualified amount of production performance that order management module gathers acquisition terminal, product, the unqualified amount of product
Integrate, and by form, figure, numerical value etc. are a variety of show in the form of show this month Production trend and daily yields trend, so as to
Strengthen the management and control and production of product.
Whole detection line system realizes monitoring display using camera, and real-time judge produced on-site situation, reduces scene behaviour
Make personnel.
Claims (7)
1. a kind of O＆M management system for monitoring for fluorescent penetrant detection, including PLC controller, it is connected with PLC controller
Servomechanism and the interchanger that is connected with PLC controller, the PLC controller be used for data acquisition and the control of equipment,
It is characterized in that：The PLC controller, which is equipped with, to be used to gather pressure sensor, temperature sensor, humidity sensor, liquid level biography
Multiple integrated acquirers of sensor and flow sensor data, multiple integrated acquirers are respectively arranged at fluorescent penetrant inspection
In measurement equipment, the data of the integrated acquirer collection are transmitted to after CAN bus by CAN interface is transmitted to interchanger again, institute
State interchanger and operation management system is sent data to by Ethernet, the operation management system is used for realization Internet of Things and sets
Standby, network, the unified monitoring of server and software systems operation conditions and management, the operation management system include order management
Module, production management module and report management module, the order management module are used to count production performance data, product
Qualification amount data and unqualified amount data, after Data Integration, by form, figure, numerical value etc. are various show in the form of carry out
The displaying of this month Production trend and daily yields trend, the production management module is to the pressure that is collected from Internet of Things
Information, temperature information, humidity information, liquid level information and flow information are standardized, after contrasting storage data
The relevant treatments such as alarm presentation, alarm statistics, alarm inquiry are carried out, and warning information in time, is correctly stored, are united for alarm
Meter analysis provides data and supports, the report management module provides various operating analyses and performance report, consequently facilitating according to this
A little reports find potential faults and threat early.
2. the O＆M management system for monitoring according to claim 1 for fluorescent penetrant detection, it is characterised in that：It is described to watch
The input terminal for taking device is connected with PLC controller, and output terminal is connected with interchanger.
3. the O＆M management system for monitoring according to claim 2 for fluorescent penetrant detection, it is characterised in that：The friendship
Change planes equipped with camera, the visual detector for detecting workpiece and the acquisition terminal for gathering workpiece information.
4. the O＆M management system for monitoring according to claim 3 for fluorescent penetrant detection, it is characterised in that：It is described to adopt
Collection terminal includes being used for the scanner for scanning workpiece to be processed bar code and the locating module for tracing equipment running status, fixed
Position module realizes positioning by marking coordinate.
5. the O＆M management system for monitoring according to claim 1 for fluorescent penetrant detection, it is characterised in that：The life
Producing management module includes data processor, alarm device and retrospect device.
6. the O＆M management system for monitoring according to claim 1 for fluorescent penetrant detection, it is characterised in that：The fortune
Server module is additionally provided with dimension management system, server module includes database server and WEB server.
7. the O＆M management system for monitoring according to claim 6 for fluorescent penetrant detection, it is characterised in that：The fortune
Dimension management system is also connected by intranet with PC ends and mobile terminal.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810010901.7A CN107942924A (en) | 2018-01-05 | 2018-01-05 | A kind of O＆M management system for monitoring for fluorescent penetrant detection |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810010901.7A CN107942924A (en) | 2018-01-05 | 2018-01-05 | A kind of O＆M management system for monitoring for fluorescent penetrant detection |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107942924A true CN107942924A (en) | 2018-04-20 |
Family
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| Application Number | Title | Priority Date | Filing Date |
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| CN201810010901.7A Pending CN107942924A (en) | 2018-01-05 | 2018-01-05 | A kind of O＆M management system for monitoring for fluorescent penetrant detection |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112947334A (en) * | 2021-02-05 | 2021-06-11 | 深圳市天圳自动化技术有限公司 | Regenerated aluminum production data tracing and benchmarking system and method based on big data |
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Application publication date: 20180420 |
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