CN107900543A - A kind of manufacture method of stockbridge damper - Google Patents
A kind of manufacture method of stockbridge damper Download PDFInfo
- Publication number
- CN107900543A CN107900543A CN201711012512.XA CN201711012512A CN107900543A CN 107900543 A CN107900543 A CN 107900543A CN 201711012512 A CN201711012512 A CN 201711012512A CN 107900543 A CN107900543 A CN 107900543A
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- China
- Prior art keywords
- tup
- substrate
- ingot bar
- welding
- casting
- Prior art date
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C9/00—Moulds or cores; Moulding processes
- B22C9/22—Moulds for peculiarly-shaped castings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
Abstract
The invention discloses a kind of manufacture method of stockbridge damper in manufacturing technology field, comprise the following steps：Carry out casting preparation；Cast and take out supporting rod and suspender；The preparation of program code；Carry out weld preparation；Built-up welding supporting structure one；Regulate the position of 2 tups；Built-up welding supporting structure two：Automatic wire feeder and welding gun are connected, adjusts the source location set of built-up welding, makes the built-up welding region vacated between plumb joint alignment tup two and substrate two, completes the built-up welding in the region, form supporting structure two, tup two is fixed on substrate two；Substrate one and substrate two are pulled down, the both ends of supporting rod are pressed in tup one and tup two respectively using forcing press；Take out the stockbridge damper with substrate one and substrate two；The heating-up temperature of heating furnace is set；Start heating furnace heated components；Heating furnace is closed, stockbridge damper is removed from substrate one and substrate two after part cooling, completes part manufacture；The present invention improves the accuracy of manufacture, ensures the uniformity of product.
Description
Technical field
The present invention relates to a kind of increasing material manufacturing method, more particularly to a kind of manufacturer for using bimetallic welding wire increase material
Method.
Background technology
Suspender is pressed on supporting rod, then will suppress by the manufacturing technology of stockbridge damper first to cut off supporting rod at present
There is the supporting rod of suspender to be connected with casting out 2 tups come, the connection mode of supporting rod and tup has 2 kinds, one kind be
Glue, then the end coated glue by supporting rod are injected in the hole of tup, the support boom end for coating ten thousand glue is inserted into tup
In hole and rotation 180 degree -360 of circling round is spent, and makes to shelve after periphery glued membrane is uniform, cold curing is at least 16 small under static state
When；Another is that supporting rod is pressed into the hole of tup using forcing press；Method in the above 2, human factor account for very big ratio
Example, the angle between tup and supporting rod are controlled by artificial so that and in each product, the angle between 2 tups is different,
It can not ensure the uniformity of product.
The content of the invention
For in the prior art the defects of, it is bad it is an object of the invention to solve above-mentioned prior art products uniformity
Technical problem, there is provided a kind of manufacture method of stockbridge damper, the present invention ensure the relative position phase of 2 tups on each stockbridge damper
Together, the uniformity of product is improved, the accuracy of manufacture is high.
The object of the present invention is achieved like this：A kind of manufacture method of stockbridge damper, the manufacture dress used in manufacture method
Put includes liftable supporting rack and moveable workbench one, institute including supporting mechanism and casting frock, the supporting mechanism
State and substrate one and substrate two have been removably installed on workbench one, be provided with placing groove on the substrate one, two of stockbridge damper
Tup is respectively the identical tup one and tup two of structure, and the lower part of tup one can just be put into placing groove, be opened on tup one
Some hold-down apertures are outside placing groove；Tup two is placed with the substrate two, welding gun, the welding gun are fixed with support frame as described above
Shell on be fixed with the horizontal part of connecting seat, the end of the horizontal part is connected with the rake tilted down, the inclination
Wire feed guide head is connected with portion, wire feed guide head is a part for automatic wire feeder, and welding gun is a part for automatic wire bonder,
Welding region below the plumb joint of the positive Butt welding gun of welding wire in wire feed guide head；The casting frock includes fixed workbench
Two, the upside of workbench two is slideably equipped with pressure strip, and in the lateral direction, described pressure strip one end, which is connected down, pours ingot bar one
One end, pours the compressible side that ingot bar two is poured under of the other end of ingot bar one under described, the opposite side that ingot bar two is poured under described is set
There is block, the block is fixed on the upside of workbench；The top that the other end center of ingot bar one is poured under described is provided with lower casting groove
One, the top that one end center of ingot bar two is poured under described is provided with lower casting groove that is corresponding with lower casting groove one and being oppositely arranged
Two, poured under described ingot bar one and under pour ingot bar two upside be equipped with above pour ingot bar one and it is moveable on pour ingot bar two, under described
When pouring ingot bar one and pouring ingot bar two with and be pressed together, lower casting groove one and lower casting groove two can just merge into lower casting groove,
On pour ingot bar one and above pour the opposite side center of ingot bar two have casting groove one and it is upper casting groove two, above pour ingot bar one
With above pour ingot bar two fit closely together with when, it is upper casting groove one with it is upper casting groove two merge into casting groove, the upper casting
Groove is connected with lower casting groove；In the lateral direction, poured on described ingot bar one, on pour ingot bar two, under pour ingot bar one and under pour ingot bar
Two center is provided with the clamping slot for placing supporting rod, and supporting rod is a part for stockbridge damper；The manufacture method of suspender
Comprise the following steps,
（1）The support boom end cut off is removed into dust, removes the debris of the hold-down apertures of tup one and tup two；
（2）Casting prepares：Supporting rod is placed into clamping slot, mobile pressure strip, poured under making ingot bar one and under pour ingot bar two and press
Tightly together, ingot bar two is poured in movement, makes to pour ingot bar one and above pour ingot bar two to be pressed together；
（3）Cast：Casting under molten condition is poured into metal water along upper casting groove, until upper casting groove is poured with
Untill casting groove is filled with metal water；
（4）3-5min is waited, ingot bar two is poured in release, ingot bar one is poured under release, the supporting rod cast and suspender are taken out；
（5）The preparation of program code：Built-up welding control program is write using automatic programming software, and inputs the control electricity of manufacturing equipment
Brain；
（6）The last layer material identical with welding wire material is plated on the surface of tup one and tup two；
（7）Weld preparation：Welding wire is sent into automatic wire feeder, adjusts wire feed parameter and welding parameter as needed, substrate one with
Suitable position is installed on workbench one, and tup one is horizontal positioned on substrate one, and the first compression hole site of governor weight, makes
Upper surface of the hold-down apertures parallel to substrate one；
（8）Start the built-up welding of supporting structure one：Automatic wire feeder and welding gun are connected, the source location set of built-up welding is adjusted, makes welding
The marginal zone that head alignment tup one intersects with substrate one, operation control program, control workbench one move horizontally, and control computer
Automatic wire feeder automatic feeding is controlled, until built-up welding is completed between whole marginal zone and substrate, supporting structure one is formed, makes tup
One is fixed on substrate one；
（9）Automatic wire feeder is closed, stops the built-up welding of supporting structure one；
（10）Supporting rod one end is injected in the hold-down apertures of tup one, substrate two is placed on workbench one, by supporting rod
The other end is injected in the hold-down apertures of tup two, fixed substrate two, is adjusted the position of tup two, is hammered the hold-down apertures face of tup two into shape
First hold-down apertures, tup one and tup two position in the longitudinal direction on the contrary, the institute of tup two away from hold-down apertures at one end
It is placed in the upside of substrate two；
（11）Start the built-up welding of supporting structure two：Automatic wire feeder and welding gun are connected, the source location set of built-up welding is adjusted, makes welding
The built-up welding region vacated between head alignment tup two and substrate two, operation control program, control workbench one are moved horizontally, controlled
The lifting of supporting rack processed, control computer control automatic wire feeder automatic feeding, until the region heap between tup two and substrate two
It is soldered into, forms supporting structure two, tup two is fixed on substrate two, meanwhile, the position of tup one and tup two is relatively solid
It is fixed；
（12）Automatic wire feeder is closed, stops the built-up welding of supporting structure two；
（13）Substrate one and substrate two are pulled down from workbench one, the entirety that substrate one and substrate two are formed is turned over and turn 90 degrees and puts down
Row is moved on forcing press, and forcing press work, the both ends of supporting rod are pressed in tup one and tup two respectively, compress work
Terminate, close forcing press；
（14）The stockbridge damper with substrate one and substrate two is taken out from forcing press；
（15）The heating-up temperature of heating furnace is set, makes fusing point of the heating-up temperature higher than welding wire and is less than stockbridge damper, substrate one and base
The fusing point of plate two；
（16）Start heating furnace heated components, supporting structure one and supporting structure two is thoroughly melted, separated with stockbridge damper；
（17）Heating furnace is closed, stockbridge damper is removed from substrate one and substrate two after part cooling, completes part manufacture.
As a further improvement on the present invention, the step（3）In, by controlling computer to control the movement of workbench.
The oxidation of overlay cladding in order to prevent, the automatic wire bonder connection stores the gas bomb of argon gas, before starting built-up welding,
Automatic wire bonder connects argon gas, and the welding tip of welding gun sprays argon gas；After the completion of part built-up welding, when remaining up one section of argon gas
Between, prevent from aoxidizing.
In order to further improve the reliability that welding wire is welded with tup one, tup two, the step（6）In, one He of tup
Thickness of coating on tup two is not less than 3mm.
Ingot bar one is poured in order to prevent to be moved under the upper thrust for pouring ingot bar two, it is described on pour ingot bar two and set
In the upper front for pouring ingot bar one, it is described on pour the rear side of ingot bar one and be equipped with the baffle being fixed on the upside of workbench.
In order to realize the mobility for pouring ingot bar two, it is described on pour the front side of ingot bar two and be connected compressor arm one end, it is described
Connected pressed seat one end of the compressor arm other end, the other end of the pressed seat have been rotatably coupled screw one, the compression
Retainer is fixed with the workbench in seat front, the retainer is connected with one screw-driven of screw, against retainer side
Screw one on be connected with the rotation handle one for facilitating rotary screw rod one.
In order to which the suspender for making to manufacture can be hanging on electric wire, the corresponding lower casting in lower part of the lower casting groove one
Block one be equipped with cylinder casting bar one, it is described it is lower casting groove two lower part it is corresponding under pour ingot bar two be equipped with casting bar
Two, casting bar one and casting two face of bar, under pour ingot bar one and under when pouring ingot bar two and being pressed together, casting bar one and casting bar
Two fit closely together, size, the shape all same of casting bar one and bar two of casting.
In order to realize down pour the removable of ingot bar one so that under pour ingot bar one and be pressed on down and pour on ingot bar two, the pressure strip
The other end be rotatably coupled screw two, in the lateral direction, the side of the workbench is vertical portion, the vertical portion
Both sides be equipped with the drive block being connected with two screw-driven of screw, be connected with the screw two outside workbench and convenient rotate silk
The rotation handle two of bar two, the rotation handle two are contradicted in drive block side.
Compared with prior art, the present invention the technique effect having is：2 tups are respectively welded at substrate in the present invention
One and substrate two on, the plane that built-up welding comes out is respectively as supporting the supporting structure of the fixed position on substrate one of tup one
One and the supporting structure two of support tup two fixed position on substrate two, the position of 2 tups is relatively fixed, is to produce
The important prerequisite of homegeneous production；Forcing press enhancing supporting rod and 2 tups are used under conditions of being relatively fixed 2 tup positions
Between grip, supporting rod and tup is pressed together as an entirety, then substrate one and substrate two are carried by pressed
Stockbridge damper be placed into heating furnace and heat, make all fusings of supporting structure one and supporting mechanism two, remove one He of supporting mechanism
Supporting structure two, completes part manufacture, to sum up, it can be seen that the stockbridge damper produced using this manufacture method is consistent；Meanwhile
The one layer of material identical with welding wire material plated on tup can facilitate the welding of welding wire and tup, and stockbridge damper is placed into heating furnace
During heating, the coating on its surface, which also melts, to be removed；Cast out suspender to pouring using casting frock, simple and fast, work is by force
Spend small；In work present invention can apply to manufacture stockbridge damper.
Brief description of the drawings
Fig. 1 is the dimensional structure diagram one when the supporting mechanism used in the present invention carries out built-up welding.
Fig. 2 is the dimensional structure diagram one when the supporting mechanism used in the present invention carries out built-up welding.
Fig. 3 is the front view of casting frock in the present invention.
Fig. 4 is the top view of casting frock in the present invention.
Fig. 5 is the A-A direction views of casting frock in the present invention.
Fig. 6 is the dimensional structure diagram of substrate one in the present invention.
Wherein, 1 workbench two, 101 vertical portions, 2 pressure strips, 3 catch bars, pour ingot bar one under 4, and ingot bar two, 6 gears are poured under 5
Block, 7 supporting rods pour ingot bar two on 8,9 rotation handles one, 10 screws one, 11 screws two, 12 drive blocks, 13 rotation handles two, and 14
Upper casting groove one, groove two of casting on 15, pours ingot bar one, 17 time casting grooves two, 18 casting bars one, 19 casting bars two, 20 keep off on 16
Plate, 21 pressed seats, 22 compressor arms, 23 retainers, 24 times casting grooves one；25 supporting racks, 26 welding guns, 27 holding cards, 28 substrates one, 29
Tup one, 30 tups two, 31 welding wires, 32 horizontal parts, 33 rakes, 34 wire feed guide heads, 35 substrates two, 36 workbench one, 37
Placing groove.
Embodiment
Further explanation is made to the present invention below in conjunction with the accompanying drawings.
A kind of manufacture method of stockbridge damper, the manufacture device used in manufacture method include supporting mechanism and casting frock,
Supporting mechanism（As depicted in figs. 1 and 2）Including liftable supporting rack 25 and moveable workbench 1, on workbench 1
Substrate 1 and substrate 2 35 have been removably installed, placing groove 37 is provided with substrate 1（As shown in Figure 6）, the two of stockbridge damper
A tup is respectively the identical tup 1 and tup 2 30 of structure, and the lower part of tup 1 can be just put into placing groove 37,
The hold-down apertures being provided with tup 1 are outside placing groove 37；Tup 2 30 is placed with substrate 2 35, is fixed with supporting rack 25
Holding card 27,27 locking welding gun 26 of holding card, the horizontal part 32 of connecting seat is fixed with the shell of welding gun 26, the end of horizontal part 32 connects
The rake 33 tilted down is connected to, wire feed guide head 34 is connected with rake 33, wire feed guide head 34 is automatic wire feeder
A part, welding gun 26 is a part for 31 machine of automatic welding wire, the welding of the positive Butt welding gun 26 of welding wire 31 in wire feed guide head 34
The welding region of head lower section；Casting frock（As in Figure 3-5）Including fixed workbench 21, the upside of workbench 21 can be slided
Be equipped with pressure strip 2 dynamicly, in the lateral direction, 2 one end of pressure strip, which is connected down, pours one 4 one end of ingot bar, under pour the another of ingot bar 1
Hold the compressible side that ingot bar 25 is poured under, under pour the opposite side of ingot bar 25 and be equipped with block 6, block 6 is fixed on the table
Side；Under pour ingot bar 1 other end center top be provided with it is lower casting groove 1, under pour ingot bar 25 one end center top
Be provided with and the lower casting groove two 17 that is oppositely arranged corresponding with lower casting groove 1, under pour ingot bar 1 and under pour the upper of ingot bar 25
Side be equipped with above pour ingot bar 1 and it is moveable on pour ingot bar 28, under when pouring ingot bar 1 and pouring ingot bar 25 with and be pressed together,
Lower casting groove 1 and lower casting groove 2 17 can just merge into lower casting groove, above pour ingot bar 1 and above to pour ingot bar 28 opposite
Side center have casting groove 1 and it is upper casting groove 2 15, above pour ingot bar 1 and above pour ingot bar 28 closely paste
When being combined, upper casting groove 1 merges into casting groove with upper casting groove 2 15, and upper casting groove is connected with lower casting groove；
On left and right directions, above pour ingot bar 1, on pour ingot bar 28, under pour ingot bar 1 and under pour ingot bar 25 center be provided with for
The clamping slot of supporting rod 7 is placed, supporting rod 7 is a part for stockbridge damper；The manufacture method of suspender comprises the following steps,
（1）7 end of supporting rod cut off is removed into dust, removes the debris of the hold-down apertures of tup 1 and tup 2 30；
（2）Casting prepares：Supporting rod 7 is placed into clamping slot, mobile pressure strip 2, pours ingot bar 1 and pour ingot bar two with under making
5 are pressed together, and pour ingot bar 28 in movement, make to pour ingot bar 1 and above pour ingot bar 28 to be pressed together；
（3）Cast：Casting under molten condition is poured into metal water along upper casting groove, until upper casting groove is poured with
Untill casting groove is filled with metal water；
（4）3-5min is waited, ingot bar 28 is poured in release, ingot bar 1 is poured under release, the supporting rod 7 and suspender cast are taken
Go out；
（5）The preparation of program code：Built-up welding control program is write using automatic programming software, and inputs the control electricity of manufacturing equipment
Brain；
（6）The last layer material identical with 31 material of welding wire is plated on the surface of tup 1 and tup 2 30；
（7）Weld preparation：Welding wire 31 is sent into automatic wire feeder, adjusts wire feed parameter and welding parameter, substrate one as needed
28 are installed on workbench 1 at an appropriate location, and tup 1 is horizontal positioned on substrate 1, governor weight first 29
Hole site is compressed, makes upper surface of the hold-down apertures parallel to substrate 1；
（8）Start the built-up welding of supporting structure one：Automatic wire feeder and welding gun 26 are connected, the source location set of built-up welding is adjusted, makes weldering
The marginal zone that connector alignment tup 1 intersects with substrate 1, operation control program, control workbench 1 move horizontally,
Computer control automatic wire feeder automatic feeding is controlled, until built-up welding is completed between whole marginal zone and substrate, forms supporting structure
One, tup 1 is fixed on substrate 1；
（9）Automatic wire feeder is closed, stops the built-up welding of supporting structure one；
（10）7 one end of supporting rod is injected in the hold-down apertures of tup 1, substrate 2 35 is placed on workbench 1, will be propped up
The other end of strut 7 is injected in the hold-down apertures of tup 2 30, fixed substrate 2 35, is adjusted the position of tup 2 30, is made tup two
The hold-down apertures of 30 hold-down apertures face tup 1, the position of tup 1 and tup 2 30 in the longitudinal direction is on the contrary, remote
The tup 2 30 of hold-down apertures is placed in the upside of substrate 2 35 at one end；
（11）Start the built-up welding of supporting structure two：Automatic wire feeder and welding gun 26 are connected, the source location set of built-up welding is adjusted, makes weldering
Connector is directed at the built-up welding region vacated between tup 2 30 and substrate 2 35（From Fig. 2 this it appears that）, operation control journey
Sequence, control workbench 1 move horizontally, and control the lifting of supporting rack 25, and control computer control automatic wire feeder is sent automatically
Silk, until the region built-up welding between tup 2 30 and substrate 2 35 is completed, forms supporting structure two, tup 2 30 is fixed on base
On plate 2 35, meanwhile, the position of tup 1 and tup 2 30 is relatively fixed；
（12）Automatic wire feeder is closed, stops the built-up welding of supporting structure two；
（13）Substrate 1 and substrate 2 35 are pulled down from workbench 1, the entirety that substrate 1 and substrate 2 35 are formed is turned over
It turn 90 degrees and moves in parallel on forcing press, the both ends of supporting rod 7 is pressed on tup 1 and tup by forcing press work respectively
In 2 30, compress work and terminate, close forcing press；
（14）The stockbridge damper with substrate 1 and substrate 2 35 is taken out from forcing press；
（15）The heating-up temperature of heating furnace is set, makes fusing point of the heating-up temperature higher than welding wire 31 and less than stockbridge damper, substrate 1
With the fusing point of substrate 2 35；
（16）Start heating furnace heated components, supporting structure one and supporting structure two is thoroughly melted, separated with stockbridge damper；
（17）Heating furnace is closed, stockbridge damper is removed from substrate 1 and substrate 2 35 after part cooling, completes part manufacture.
As a further improvement on the present invention, step（3）In, by controlling computer to control the movement of workbench.
The oxidation of overlay cladding in order to prevent, 31 machine of automatic welding wire connect the gas bomb for storing argon gas, before starting built-up welding, from
31 machine of dynamic welding wire connects argon gas, and the welding tip of welding gun 26 sprays argon gas；After the completion of part built-up welding, when remaining up one section of argon gas
Between, prevent from aoxidizing.
Ingot bar 1 is poured in order to prevent to be moved under the upper thrust for pouring ingot bar 28, above pours the setting of ingot bar 28
In the upper front for pouring ingot bar 1, the rear side for above pouring ingot bar 1 is equipped with the baffle 20 being fixed on the upside of workbench.
In order to realize the mobility for pouring ingot bar 28, the front side for above pouring ingot bar 28 is connected 22 one end of compressor arm, compresses
21 one end of connected pressed seat of 22 other end of bar, the other end of pressed seat 21 have been rotatably coupled screw 1, pressed seat 21
Retainer 23 is fixed with the workbench in front, retainer 23 is connected with one 10 screw-driven of screw, against retainer 23 1
The rotation handle 1 for facilitating rotary screw rod 1 is connected with the screw 1 of side.
In order to which the suspender for making to manufacture can be hanging on electric wire, it is lower casting groove 1 lower part it is corresponding under pour ingot bar
1 be equipped with cylinder casting bar 1, it is lower casting groove 2 17 lower part it is corresponding under pour ingot bar 25 be equipped with casting bar
2 19, casting bar 1 and casting 2 19 face of bar, under pour ingot bar 1 and under when pouring ingot bar 25 and being pressed together, bar one of casting
18 with casting bar 2 19 fit closely together with, casting bar 1 and cast bar 2 19 size, shape all same.
In order to realize down pour the removable of ingot bar 1 so that under pour ingot bar 1 and be pressed on down and pour on ingot bar 25, pressure strip 2
The other end be rotatably coupled screw 2 11, in the lateral direction, the side of workbench is vertical portion 101, vertical portion 101
Both sides be equipped with the drive block 12 being connected with 2 11 screw-driven of screw, be connected with the screw 2 11 outside workbench conveniently
The rotation handle 2 13 of rotary screw rod 2 11, rotation handle 2 13 are contradicted in 12 side of drive block；Wherein, pressure strip 2 is by pushing away
Lever 3 pours ingot bar 1 with and is connected.
In the present embodiment, the coating on tup 1 and tup 2 30 is preferably 5mm.
In the present embodiment, it is emphasized that, the welding wire 31 of selection is metal welding wire, its fusing point is each less than stockbridge damper
The fusing point of component, substrate 1 and substrate 2 35.
In the present embodiment, 31 machine of automatic welding wire is preferably argon arc welding machine.
In the present embodiment, the upper surface of substrate 2 35 is less than the upper surface of substrate 1.
Row casting is put into using teemer in the present invention, the specific course of work is, before pouring, ingot bar 1 is poured under release
Ingot bar 1 is above poured, supporting rod 7 is placed in placing groove 37；When needing casting, rotation handle 1 is rotated, rotates handle
One 9 drive the rotation of screw 1, and under the action of retainer 23, screw 1 moves along a straight line when rotating, as long as control
The axial movement direction that one 9 end volume rotation direction of handle just can control screw 1 is rotated, above pouring ingot bar 28 needs to be pressed on
When pouring on ingot bar 1, only need to will rotate handle 1 to cause screw 1 towards above pour one 16 place end of ingot bar movement side
To rotation；Mobile pressure strip 2, the shifting principle of pressure strip 2 is identical with the shifting principle for above pouring ingot bar 28, herein no longer
Repeat, ingot bar 1 is poured under making be pressed on down and pour on ingot bar 25, lower casting groove 1 and lower casting groove 2 17 are fitted tightly over one
Rise, it is mobile on pour ingot bar 28 so that above pour ingot bar 28 and be pressed on and pour on ingot bar 1, upper casting groove 1 and lower casting groove
2 17 fit closely together, stop mobile pressure strip 2 and above pour ingot bar 28, at this time, by the metal water under molten condition along
It is upper casting groove injection on pour ingot bar 1, on pour ingot bar 28, under pour ingot bar 1 and under pour in ingot bar 25, metal water fills
Cast groove and it is lower casting groove when, stop injection metal water, wherein, casting bar 1 and cast bar 2 19 setting cause under cast
The corresponding place of groove forms one and facilitates the suppending hole of suspender suspension on utility poles.
2 tups are respectively welded on substrate 1 and substrate 2 35 in the present invention, the plane that built-up welding comes out is made respectively
For for support the supporting structure one of the fixed position on substrate 1 of tup 1 and support tup 2 30 on substrate 2 35
The supporting structure two of fixed position, is relatively fixed the position of 2 tups, is the important prerequisite for producing homegeneous production；At 2
Tup position uses the grip between forcing press enhancing supporting rod 7 and 2 tups under conditions of being relatively fixed, make supporting rod 7 and hammer
Head is pressed together as an entirety, then the pressed stockbridge damper with substrate 1 and substrate 2 35 is placed into heating
Heated in stove, make all fusings of supporting structure one and supporting mechanism two, remove supporting mechanism one and supporting structure two, complete part
Manufacture, to sum up, it can be seen that the stockbridge damper produced using this manufacture method is consistent；Meanwhile one layer plated on tup and welding wire
The identical material of 31 materials can facilitate the welding of welding wire 31 and tup, when stockbridge damper is placed into heating in heating furnace, its surface
Coating, which also melts, to be removed；Using casting, frock casts out suspender to pouring, simple and fast, and labor intensity is small；The present invention can answer
In work for manufacturing stockbridge damper.
The invention is not limited in above-described embodiment, on the basis of technical solution disclosed by the invention, the skill of this area
Art personnel are according to disclosed technology contents, it is not necessary to which performing creative labour can make one to some of which technical characteristic
A little to replace and deform, these are replaced and deformation all falls in the scope of protection of the present invention.
Claims (8)
- A kind of 1. manufacture method of stockbridge damper, it is characterised in that the manufacture device used in manufacture method include supporting mechanism and Cast frock, the supporting mechanism includes liftable supporting rack and moveable workbench one, removable on the workbench one Substrate one and substrate two are installed with unloading, placing groove is provided with the substrate one, two tups of stockbridge damper are respectively structure phase Same tup one and tup two, the lower part of tup one can be just put into placing groove, and the hold-down apertures being provided with tup one are being placed Outside groove；Tup two is placed with the substrate two, is fixed with welding gun on support frame as described above, the company of being fixed with the shell of the welding gun The horizontal part of joint chair, the end of the horizontal part are connected with the rake tilted down, and being connected with wire feed on the rake leads To head, wire feed guide head is a part for automatic wire feeder, and welding gun is a part for automatic wire bonder, the weldering in wire feed guide head Welding region below the plumb joint of the positive Butt welding gun of silk；The casting frock includes fixed workbench two, workbench two it is upper Side is slideably equipped with pressure strip, and in the lateral direction, described pressure strip one end, which is connected down, pours ingot bar and hold one by one, the lower casting The compressible side that ingot bar two is poured under of the other end of block one, the opposite side that ingot bar two is poured under described are equipped with block, the block It is fixed on the upside of workbench；The top that the other end center of ingot bar one is poured under described is provided with lower casting groove one, and ingot bar is poured under described The top at two one end center is provided with lower casting groove two that is corresponding with lower casting groove one and being oppositely arranged, and ingot bar one is poured under described Poured with ingot bar two upside be equipped with above pour ingot bar one and it is moveable on pour ingot bar two, ingot bar one is poured under described and pours ingot bar with Two when being pressed together, and lower casting groove one and lower casting groove two can just merge into lower casting groove, above pour ingot bar one and upper casting The opposite side center of block two has casting groove one and upper casting groove two, above pours ingot bar one and is closely pasted with above pouring ingot bar two When being combined, upper casting groove one merges into casting groove with upper casting groove two, and the upper casting groove is connected with lower casting groove； On left and right directions, it is described on pour ingot bar one, on pour ingot bar two, under pour ingot bar one and under pour the center of ingot bar two and be provided with for putting The clamping slot of supporting rod is put, supporting rod is a part for stockbridge damper；The manufacture method of suspender comprises the following steps,（1）The support boom end cut off is removed into dust, removes the debris of the hold-down apertures of tup one and tup two；（2）Casting prepares：Supporting rod is placed into clamping slot, mobile pressure strip, poured under making ingot bar one and under pour ingot bar two and press Tightly together, ingot bar two is poured in movement, makes to pour ingot bar one and above pour ingot bar two to be pressed together；（3）Cast：Casting under molten condition is poured into metal water along upper casting groove, until upper casting groove is poured with Untill casting groove is filled with metal water；（4）3-5min is waited, ingot bar two is poured in release, ingot bar one is poured under release, the supporting rod cast and suspender are taken out；（5）The preparation of program code：Built-up welding control program is write using automatic programming software, and inputs the control electricity of manufacturing equipment Brain；（6）The last layer material identical with welding wire material is plated on the surface of tup one and tup two；（7）Weld preparation：Welding wire is sent into automatic wire feeder, adjusts wire feed parameter and welding parameter as needed, substrate one with Suitable position is installed on workbench one, and tup one is horizontal positioned on substrate one, and the first compression hole site of governor weight, makes Upper surface of the hold-down apertures parallel to substrate one；（8）Start the built-up welding of supporting structure one：Automatic wire feeder and welding gun are connected, the source location set of built-up welding is adjusted, makes welding The marginal zone that head alignment tup one intersects with substrate one, operation control program, control workbench one move horizontally, and control computer Automatic wire feeder automatic feeding is controlled, until built-up welding is completed between whole marginal zone and substrate, supporting structure one is formed, makes tup One is fixed on substrate one；（9）Automatic wire feeder is closed, stops the built-up welding of supporting structure one；（10）Supporting rod one end is injected in the hold-down apertures of tup one, substrate two is placed on workbench one, by supporting rod The other end is injected in the hold-down apertures of tup two, fixed substrate two, is adjusted the position of tup two, is hammered the hold-down apertures face of tup two into shape First hold-down apertures, tup one and tup two position in the longitudinal direction on the contrary, the institute of tup two away from hold-down apertures at one end It is placed in the upside of substrate two；（11）Start the built-up welding of supporting structure two：Automatic wire feeder and welding gun are connected, the source location set of built-up welding is adjusted, makes welding The built-up welding region vacated between head alignment tup two and substrate two, operation control program, control workbench one are moved horizontally, controlled The lifting of supporting rack processed, control computer control automatic wire feeder automatic feeding, until the region heap between tup two and substrate two It is soldered into, forms supporting structure two, tup two is fixed on substrate two, meanwhile, the position of tup one and tup two is relatively solid It is fixed；（12）Automatic wire feeder is closed, stops the built-up welding of supporting structure two；（13）Substrate one and substrate two are pulled down from workbench one, the entirety that substrate one and substrate two are formed is turned over and turn 90 degrees and puts down Row is moved on forcing press, and forcing press work, the both ends of supporting rod are pressed in tup one and tup two respectively, compress work Terminate, close forcing press；（14）The stockbridge damper with substrate one and substrate two is taken out from forcing press；（15）The heating-up temperature of heating furnace is set, makes fusing point of the heating-up temperature higher than welding wire and is less than stockbridge damper, substrate one and base The fusing point of plate two；（16）Start heating furnace heated components, supporting structure one and supporting structure two is thoroughly melted, separated with stockbridge damper；（17）Heating furnace is closed, stockbridge damper is removed from substrate one and substrate two after part cooling, completes part manufacture.
- A kind of 2. manufacture method of stockbridge damper according to claim 1, it is characterised in that the step（3）In, pass through control The movement of computer control workbench processed.
- 3. the manufacture method of a kind of stockbridge damper according to claim 1 or 2, it is characterised in that the automatic wire bonder connects The logical gas bomb for storing argon gas, before starting built-up welding, automatic wire bonder connects argon gas, and the welding tip of welding gun sprays argon gas；Zero After the completion of part built-up welding, argon gas is remained up for a period of time, prevent from aoxidizing.
- A kind of 4. manufacture method of stockbridge damper according to claim 1 or 2, it is characterised in that the step（6）In, hammer Thickness of coating on first and tup two is not less than 3mm.
- 5. the manufacture method of a kind of stockbridge damper according to claim 1 or 2, it is characterised in that ingot bar two is poured on described and is set Put in the upper front for pouring ingot bar one, it is described on pour the rear side of ingot bar one and be equipped with the baffle being fixed on the upside of workbench.
- A kind of 6. production frock of stockbridge damper according to claim 1 or 2, it is characterised in that：Ingot bar two is poured on described Front side is connected compressor arm one end, connected pressed seat one end of the compressor arm other end, and the other end of the pressed seat is rotatable Ground is connected with screw one, and retainer, the retainer and one screw thread of screw are fixed with the workbench immediately ahead of the pressed seat It is sequentially connected, the rotation handle one for facilitating rotary screw rod one is connected with the screw one of retainer side.
- A kind of 7. production frock of stockbridge damper according to claim 1 or 2, it is characterised in that：The lower casting groove one Ingot bar one is poured under lower part is corresponding to be equipped with cylindrical casting bar one, the corresponding lower casting in lower part of the lower casting groove two Block two is equipped with casting bar two, casting bar one and casting two face of bar, under pour ingot bar one and under when pouring ingot bar two and being pressed together, Together with casting bar one is fitted closely with casting bar two, size, the shape all same of casting bar one and bar two of casting.
- A kind of 8. production frock of stockbridge damper according to claim 1 or 2, it is characterised in that：The pressure strip it is another End has been rotatably coupled screw two, and in the lateral direction, the side of the workbench is vertical portion, the both sides of the vertical portion The drive block being connected with two screw-driven of screw is equipped with, is connected with the screw two outside workbench and facilitates rotary screw rod two Handle two is rotated, the rotation handle two is contradicted in drive block side.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711012512.XA CN107900543B (en) | 2017-10-25 | 2017-10-25 | method for manufacturing shockproof hammer |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201711012512.XA CN107900543B (en) | 2017-10-25 | 2017-10-25 | method for manufacturing shockproof hammer |
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| CN107900543A true CN107900543A (en) | 2018-04-13 |
| CN107900543B CN107900543B (en) | 2020-01-31 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110148916A (en) * | 2019-05-25 | 2019-08-20 | 安徽博晟亿电力科技有限公司 | A kind of stockbridge damper preparation method of high-hardness corrosion-resistant |
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| CN203911424U (en) * | 2014-05-21 | 2014-10-29 | 国家电网公司 | Novel power transmission line stockbridge damper |
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| CN105244831A (en) * | 2015-10-30 | 2016-01-13 | 国网山东省电力公司东营供电公司 | Intelligent stockbridge damper |
| JP2017047482A (en) * | 2015-08-31 | 2017-03-09 | 瓜生製作株式会社 | Impact tool |
| CN206135368U (en) * | 2016-08-31 | 2017-04-26 | 山东光大线路器材有限公司 | Can adjust stockbridge damper of hammer block angle |
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- 2017-10-25 CN CN201711012512.XA patent/CN107900543B/en active Active
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202888764U (en) * | 2012-04-11 | 2013-04-17 | 爱邦海洋石油装备（天津）有限公司 | Vortex induced vibration damper |
| CN203911424U (en) * | 2014-05-21 | 2014-10-29 | 国家电网公司 | Novel power transmission line stockbridge damper |
| CN204271590U (en) * | 2014-11-14 | 2015-04-15 | 江苏华厦电力成套设备有限公司 | A kind of Novel shockproof hammer |
| JP2017047482A (en) * | 2015-08-31 | 2017-03-09 | 瓜生製作株式会社 | Impact tool |
| CN105244831A (en) * | 2015-10-30 | 2016-01-13 | 国网山东省电力公司东营供电公司 | Intelligent stockbridge damper |
| CN206135368U (en) * | 2016-08-31 | 2017-04-26 | 山东光大线路器材有限公司 | Can adjust stockbridge damper of hammer block angle |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110148916A (en) * | 2019-05-25 | 2019-08-20 | 安徽博晟亿电力科技有限公司 | A kind of stockbridge damper preparation method of high-hardness corrosion-resistant |
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| CN107900543B (en) | 2020-01-31 |
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