CN107807127B - Light bottle detector for detecting label red and black connector of labeler - Google Patents
Light bottle detector for detecting label red and black connector of labeler Download PDFInfo
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- CN107807127B CN107807127B CN201711224068.8A CN201711224068A CN107807127B CN 107807127 B CN107807127 B CN 107807127B CN 201711224068 A CN201711224068 A CN 201711224068A CN 107807127 B CN107807127 B CN 107807127B
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- 238000002372 labelling Methods 0.000 claims abstract description 62
- 238000004519 manufacturing process Methods 0.000 claims abstract description 25
- 230000003287 optical effect Effects 0.000 claims description 4
- 230000000007 visual effect Effects 0.000 claims description 4
- 238000000034 method Methods 0.000 abstract description 15
- 238000001514 detection method Methods 0.000 description 8
- 238000010586 diagram Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 239000002390 adhesive tape Substances 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01V—GEOPHYSICS; GRAVITATIONAL MEASUREMENTS; DETECTING MASSES OR OBJECTS; TAGS
- G01V8/00—Prospecting or detecting by optical means
- G01V8/10—Detecting, e.g. by using light barriers
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- General Physics & Mathematics (AREA)
- Life Sciences & Earth Sciences (AREA)
- General Health & Medical Sciences (AREA)
- Analytical Chemistry (AREA)
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- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Immunology (AREA)
- Pathology (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geophysics (AREA)
- Labeling Devices (AREA)
Abstract
The invention discloses a light bottle detector for detecting a label red and black connector of a labeling machine. The invention comprises a plurality of photoelectric switches which are respectively connected to different standard station platforms: the photoelectric switch also comprises an alarm, an electromagnetic valve and a plurality of intermediate relays, and the alarm, the electromagnetic valve and the plurality of intermediate relays form a circuit structure of the detector together with the photoelectric switch. According to the invention, from the discovery of the red/black joint bottles and the non-labeling bottles, the labeling machine automatically accelerates to a normal speed for production after the processing of staff is finished, the whole process can totally remove the red/black joint bottles and the non-labeling bottles within 5-10 seconds, and the production efficiency is improved; in the process of processing the red/black label joint bottles and the label-free bottles, the labeling machine temporarily slows down production but does not stop, and the whole production efficiency is not affected.
Description
Technical Field
The invention relates to the technical field of light bottle detection, in particular to a light bottle detector for detecting a label red-black connector of a labeling machine.
Background
The label is provided with a red and black joint mark and a light bottle product, a long-term difficult problem is encountered in the production process, the light bottle cannot be qualified in percentage due to the glue amount and the process, a light bottle occasionally appears, and in the production process of the label used by us, the joint phenomenon of the label in the whole roll of label often appears due to the process requirement, and the joint is generally pasted by using a red or black adhesive tape, so that the joint is conveniently removed in the labeling process, and the joint of the label and the light bottle product are prevented from flowing into the working procedure of customers or the market, so that the product quality is influenced. The red/black joints appear irregularly in the whole roll of labels, and the quantity of the red/black joints mainly depends on the length of raw materials of the labels in the production and manufacturing links. There may be no splice for multiple rolls of labels, or multiple splices for a roll of labels. In the prior art, a special person at a lamp inspection post is arranged to inspect the product, the person at the post is required to stare at the bottle all the time, and the person can reject the light bottle with the red/black joint. The prior art has the defects that the labor capacity of people is very large, eyes always look at the wind line with the speed of 36000 bottles/hour, the wind line is very easy to fatigue, and a red mark product or a light bottle can enter a customer process without attention, so that no small trouble is brought to the line production.
The labeling machine and the labeling process in the prior art are described below with reference to fig. 1. The bottles arrive at the labelling machine on a conveyor belt and are picked up by the bottle-feeding screw 1. The bottle-feeding screw 1 spaces the bottles out of the bottle position so that they are picked up by the bottle-feeding star wheel 2 and then placed on the centring plate. When the bottle is firmly gripped between the head and the centring plate, the bottle starts to rotate. The labels are fed one by a label roll 6 to the labelling station 3. The label reaches the label grabbing drum, the label passes through a tension wheel buffer belt, the height of the label is adjusted by a balance instrument with an ultrasonic sensor, the label is heated by a hot melting device 4 and then is sent to a cutter drum 5 by a label feeding wheel, after the label is cut, the label is transmitted to the label grabbing drum, the label is glued on a rubber roller, the label is stuck on the label grabbing drum by rotating by a corresponding angle, the label is stuck, and the label is sent out of a labeling machine by a bottle discharging star wheel 8 through a bottle feeding turret 7. The whole production process of the labeling machine has no detection function of the optical bottle and the red/black joint label bottle.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide the light bottle detector for detecting the label red and black connector of the labeling machine.
The technical scheme adopted by the invention for achieving the purpose is as follows: an optical bottle detector for detecting a label red-black joint of a labeling machine, comprising:
the first photoelectric switch is connected to a platform which is fixed on the labeler and is close to the operation position of an operator, the positive power end is connected with the positive power electrode, the negative power end is connected with the negative power electrode, and the output end is connected with one coil terminal of the first intermediate relay;
the first intermediate relay is characterized in that one coil terminal is connected with the output end of the first photoelectric switch, and the other coil terminal is connected with the positive electrode of the power supply;
the second photoelectric switch is connected to a platform which is fixed on the labeler and is far away from the operation position of an operator, the positive power end is connected with the positive power supply, the negative power end is connected with the negative power supply, and the output end is connected with one coil terminal of the second intermediate relay;
the second intermediate relay is characterized in that one coil terminal is connected with the output end of the second photoelectric switch, and the other coil terminal is connected with the positive electrode of the power supply;
one end of the reset button is connected with one coil terminal of the third intermediate relay, and the other end of the reset button is connected with the positive electrode of the power supply;
one coil terminal of the third intermediate relay is connected with one end of the reset button, the other coil terminal of the third intermediate relay is connected with a normally open contact of the first intermediate relay, a normally open contact of the second intermediate relay, a normally open contact of the third intermediate relay and a normally open contact of the sixth intermediate relay, and the common contact is connected with a negative electrode of a power supply;
the third photoelectric switch is connected to the mounting bracket at the outlet position of the labeling machine, the positive power end is connected with the positive power electrode, the negative power end is connected with the negative power electrode, and the output end is connected with one coil terminal of the fourth intermediate relay;
a fourth intermediate relay, wherein one coil terminal is connected with the output end of the third photoelectric switch, and the other coil terminal is connected with the positive electrode of the power supply;
the fourth photoelectric switch is connected to the support at the outlet position of the labeling machine, the positive power end is connected with the positive power electrode, the negative power end is connected with the negative power electrode, the output end is connected with one coil terminal of the fifth intermediate relay, and the common contact is connected with the normally closed contact of the fifth intermediate relay;
a fifth intermediate relay, wherein one coil terminal is connected with the output end of the fourth photoelectric switch, the other coil terminal is connected with the positive electrode of the power supply, and the common contact is connected with the negative electrode of the power supply;
a sixth intermediate relay, wherein one coil terminal is connected with the positive electrode of the power supply, and the other coil terminal is connected with a normally open contact of the fourth intermediate relay;
one end of the electromagnetic valve is connected with the positive electrode of the power supply, and the other end of the electromagnetic valve is connected with a pair of normally open contact terminals of the third intermediate relay;
and one end of the alarm is connected with the positive electrode of the power supply, and the other end of the alarm is connected with the other pair of normally open contact terminals of the third intermediate relay.
The electromagnetic valve is a two-position five-way electromagnetic valve.
The alarm is an audible and visual alarm.
Further comprises: a reset button, mounted to the outlet of the labelling machine at the bottle drop, is connected to the electrical control portion of the device.
The first photoelectric switch and the second photoelectric switch are color code photoelectric switches.
The third photoelectric switch and the fourth photoelectric switch are 24V three-wire photoelectric switches with NPN type reflecting plates.
The intermediate relay is MY4N-J of ohm dragon.
Further comprises: and the interception cylinder is connected with the outlet air duct of the labeling machine through the bracket and is also connected with the electromagnetic valve of the electric control part of the red mark detection device, and is used for intercepting bottles at the outlet air duct of the labeling machine.
Further comprises: and the speed reduction ASI module is self-contained by the labeling machine and is used for controlling the labeling machine to reduce to the minimum speed for speed reduction production.
The invention has the following advantages and beneficial effects:
1. according to the invention, from the discovery of the red/black joint bottles and the non-labeling bottles, the labeling machine automatically accelerates to normal speed for production after the processing of staff is finished, and the whole process can totally remove the red/black joint bottles and the non-labeling bottles within 5-10 seconds, so that the production efficiency is improved.
2. In the process of processing the red/black label joint bottles and the label-free bottles, the labeling machine temporarily slows down production but does not stop, and the whole production efficiency is not affected.
3. The reset button is arranged at the bottle falling position at the outlet of the labeling machine, so that workers are ensured to reset in the field after finding an alarm, and the red/black joint label bottles are removed, if the workers do not reset in place, the device always alarms and intercepts the bottles, the bottles in the air duct are increased along with the lengthening of the interception time, the labeling machine can consider that the front of the bottle is full and is stopped, the operators are ensured to process in the field, the red label and the non-label bottle cannot enter relevant working procedures of customers, and the basic guarantee is provided for the production of quality and quality.
4. The invention mainly solves the problem of unqualified product detection of labeling of a labeling machine, compensates for the automatic detection function of one product quality, saves labor and improves the product quality.
Drawings
FIG. 1 is an overall block diagram of the present invention;
FIG. 2 is an electrical block diagram of the present invention;
fig. 3 is a device mounting structure diagram of the present invention.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and examples.
As shown in fig. 2-3, an optical bottle detector for detecting a label red-black joint of a labeling machine, comprising:
the first photoelectric switch 11 is connected to a platform which is fixed on the labeler and is close to the operation position of an operator, the positive power end is connected with the positive power electrode, the negative power end is connected with the negative power electrode, and the output end is connected with one coil terminal of the first intermediate relay;
the first intermediate relay is characterized in that one coil terminal is connected with the output end of the first photoelectric switch, and the other coil terminal is connected with the positive electrode of the power supply;
a second photoelectric switch 12 connected to a platform fixed on the labeler and far from the operator operation position, wherein a positive power end is connected with a positive power electrode, a negative power end is connected with a negative power electrode, and an output end is connected with one coil terminal of a second intermediate relay;
the second intermediate relay is characterized in that one coil terminal is connected with the output end of the second photoelectric switch, and the other coil terminal is connected with the positive electrode of the power supply;
one end of the reset button is connected with one coil terminal of the third intermediate relay, and the other end of the reset button is connected with the positive electrode of the power supply;
one coil terminal of the third intermediate relay is connected with one end of the reset button, the other coil terminal of the third intermediate relay is connected with a normally open contact of the first intermediate relay, a normally open contact of the second intermediate relay, a normally open contact of the third intermediate relay and a normally open contact of the sixth intermediate relay, and the common contact is connected with a negative electrode of a power supply;
the third photoelectric switch 13 is connected to the mounting bracket at the outlet position of the labeling machine, the positive power end is connected with the positive power electrode, the negative power end is connected with the negative power electrode, and the output end is connected with one coil terminal of the fourth intermediate relay;
a fourth intermediate relay, wherein one coil terminal is connected with the output end of the third photoelectric switch, and the other coil terminal is connected with the positive electrode of the power supply;
a fourth photoelectric switch 14 connected to the support at the outlet of the labeling machine, wherein the positive power end is connected with the positive power electrode, the negative power end is connected with the negative power electrode, the output end is connected with one coil terminal of the fifth intermediate relay, and the common contact is connected with the normally closed contact of the fifth intermediate relay;
a fifth intermediate relay, wherein one coil terminal is connected with the output end of the fourth photoelectric switch, the other coil terminal is connected with the positive electrode of the power supply, and the common contact is connected with the negative electrode of the power supply;
a sixth intermediate relay, wherein one coil terminal is connected with the positive electrode of the power supply, and the other coil terminal is connected with a normally open contact of the fourth intermediate relay;
one end of the electromagnetic valve is connected with the positive electrode of the power supply, and the other end of the electromagnetic valve is connected with a pair of normally open contact terminals of the third intermediate relay;
and one end of the alarm is connected with the positive electrode of the power supply, and the other end of the alarm is connected with the other pair of normally open contact terminals of the third intermediate relay.
The electromagnetic valve is a two-position five-way electromagnetic valve. The alarm is an audible and visual alarm. The invention also includes: a reset button, mounted to the outlet of the labelling machine at the bottle drop, is connected to the electrical control portion of the device. The first photoelectric switch 11 and the second photoelectric switch 12 are color code photoelectric switches. The third photoelectric switch 13 and the fourth photoelectric switch 14 are 24V three-wire photoelectric switches with NPN type reflecting plates. The intermediate relay is MY4N-J of ohm dragon. The invention also includes: and the interception cylinder is connected with the outlet air duct of the labeling machine through the bracket and is also connected with the electromagnetic valve of the electric control part of the red mark detection device, and is used for intercepting bottles at the outlet air duct of the labeling machine. Further comprises: and the speed reduction ASI module is self-contained by the labeling machine and is used for controlling the labeling machine to reduce to the minimum speed for speed reduction production.
The first photoelectric switch 11/the second photoelectric switch 12 is used for detecting a red mark, the third photoelectric switch 13/the fourth photoelectric switch 14 is used for detecting a light bottle (a bottle without a mark), any one of the two detection switches detects the red mark/the black mark or the light bottle, a control electromagnetic valve signal for a cylinder for intercepting the bottle can be given, the electromagnetic valve is opened, and an alarm gives an alarm.
After the electromagnetic valve of the control interception cylinder is opened, the interception cylinder is controlled to be opened to intercept the bottle, the speed is immediately reduced by the speed reduction ASI module after receiving signals, at the moment, a worker must press a reset button to the light inspection position to reset the alarm, the interception cylinder is opened again, and the unqualified bottle is picked up.
The speed reduction ASI module works to reduce the speed of the labeling machine after the speed reduction ASI module obtains signals after the interception cylinder intercepts the bottle. The bottles are completely moved, and the bottle labeling machine can automatically recover to the original normal production speed when no bottle labeling machine is detected.
The interception of the bottles is mainly completed by the extension and retraction of a cylinder which is controlled to act by an electromagnetic valve on a control circuit, and the cylinder is arranged at the position 8-10 m of the outlet of the labeling machine and comprises a reset device.
The first photoelectric switch 11 and the second photoelectric switch 12 of the switching value are respectively arranged on the table tops of a first mark station and a second mark station of the labeling machine, and the photoelectric switch is fixed at the positions through the bracket, so that when the photoelectric switch works, the light spots of the photoelectric switch just focus and irradiate on the label to detect the back surface of the label (the back surface of the label is single milky white and has no other variegates, so that the photoelectric switch is beneficial to detection), and when the photoelectric switch detects red and black, a signal is transmitted back; the third photoelectric switch 13 and the fourth photoelectric switch 14 are arranged on the upright post at the outlet of the labeling machine, and mainly detect whether the label is attached to the bottle, and when the bottle is found to be free of the label, a signal can be transmitted. During the production process, once a red (or black) joint or a bottle without labeling is present, the photoelectric switch can detect and output a signal. The automatic control device is controlled and self-maintained through each relay in the control circuit, and performs audible and visual alarm through the alarm, so that workers are reminded of finding out the red label connector or the label-free bottle, and simultaneously, the electromagnetic valve is electrified, and the air cylinder is opened to intercept products. The cylinder must be installed in labeller export speed reduction ASI module department, intercept the cylinder and be used for intercepting the bottle, speed reduction module control labeller slows down to minimum speed and carries out the production that slows down simultaneously, operating personnel hears the warning sound and reaches labeller export and fall bottle department immediately, press reset button, the alarm stops the warning, intercept cylinder resets and opens, the staff rejects red mark and connects bottle and do not paste the mark bottle after, the labeller is automatic to be accelerated to normal speed and carries out production, the whole process generally just can reject with red/black joint bottle and do not paste the mark bottle completely in control 5-10 seconds, the production of the interim slow down of labeller is but does not shut down, whole production efficiency does not have the influence. The reset button is arranged at the bottle falling position at the outlet of the labeling machine, so that the purpose is to ensure that workers find that the bottles must be reset on site after alarming, reject red/black joint labeling bottles, and if the workers do not reset in place, the device always alarms and intercepts the bottles, and as the interception time is prolonged, the bottles in the air duct are increased, the labeling machine can consider that the front of the bottle is full and the machine is stopped, the operators must process the bottles on site, the related procedures that the red label and the non-label bottle cannot enter a customer are ensured, and the basic guarantee is provided for the production of quality and quality.
The intermediate relay is all installed in the switch board of labeller, and the power of whole circuit is got from the 24 volt power of the control part of labeller itself, and the 24 volt power of the device is supplied by 24 volt switching power supply in the labeller.
Claims (7)
1. An optical bottle detector for detecting a label red-black joint of a labeling machine, comprising:
the first photoelectric switch is connected to a platform which is fixed on the labeler and is close to the operation position of an operator, the positive power end is connected with the positive power electrode, the negative power end is connected with the negative power electrode, and the output end is connected with one coil terminal of the first intermediate relay;
the first intermediate relay is characterized in that one coil terminal is connected with the output end of the first photoelectric switch, and the other coil terminal is connected with the positive electrode of the power supply;
the second photoelectric switch is connected to a platform which is fixed on the labeler and is far away from the operation position of an operator, the positive power end is connected with the positive power supply, the negative power end is connected with the negative power supply, and the output end is connected with one coil terminal of the second intermediate relay;
the second intermediate relay is characterized in that one coil terminal is connected with the output end of the second photoelectric switch, and the other coil terminal is connected with the positive electrode of the power supply;
one end of the reset button is connected with one coil terminal of the third intermediate relay, and the other end of the reset button is connected with the positive electrode of the power supply;
one coil terminal of the third intermediate relay is connected with one end of the reset button, the other coil terminal of the third intermediate relay is connected with a normally open contact of the first intermediate relay, a normally open contact of the second intermediate relay, a normally open contact of the third intermediate relay and a normally open contact of the sixth intermediate relay, and the common contact is connected with a negative electrode of a power supply;
the third photoelectric switch is connected to the mounting bracket at the outlet position of the labeling machine, the positive power end is connected with the positive power electrode, the negative power end is connected with the negative power electrode, and the output end is connected with one coil terminal of the fourth intermediate relay;
a fourth intermediate relay, wherein one coil terminal is connected with the output end of the third photoelectric switch, and the other coil terminal is connected with the positive electrode of the power supply;
the fourth photoelectric switch is connected to the support at the outlet position of the labeling machine, the positive power end is connected with the positive power electrode, the negative power end is connected with the negative power electrode, the output end is connected with one coil terminal of the fifth intermediate relay, and the common contact is connected with the normally closed contact of the fifth intermediate relay;
a fifth intermediate relay, wherein one coil terminal is connected with the output end of the fourth photoelectric switch, the other coil terminal is connected with the positive electrode of the power supply, and the common contact is connected with the negative electrode of the power supply;
a sixth intermediate relay, wherein one coil terminal is connected with the positive electrode of the power supply, and the other coil terminal is connected with a normally open contact of the fourth intermediate relay;
one end of the electromagnetic valve is connected with the positive electrode of the power supply, and the other end of the electromagnetic valve is connected with a pair of normally open contact terminals of the third intermediate relay;
one end of the alarm is connected with the positive electrode of the power supply, and the other end of the alarm is connected with the other pair of normally open contact terminals of the third intermediate relay;
the first photoelectric switch and the second photoelectric switch are color code photoelectric switches; the third photoelectric switch and the fourth photoelectric switch are 24V three-wire photoelectric switches with NPN type reflecting plates.
2. The light bottle detector for detecting a label red and black joint of a labeling machine according to claim 1, wherein the solenoid valve is a two-position five-way solenoid valve.
3. The light bottle detector for detecting a label red and black joint of a labeling machine according to claim 1, wherein the alarm is an audible and visual alarm.
4. The light bottle detector for detecting a label red-black tab of a labeling machine of claim 1, further comprising: and a reset button which is arranged at the bottle falling position of the outlet of the labeling machine and is connected to the electric control part of the light bottle detector.
5. The light bottle detector for detecting label red and black joints of labeling machine according to claim 1, wherein said intermediate relay is MY4N-J of ohmmeter.
6. The light bottle detector for detecting a label red-black tab of a labeling machine of claim 1, further comprising: and the interception cylinder is connected with the outlet air duct of the labeling machine through the bracket and is also connected with the electromagnetic valve of the electric control part of the light bottle detector, and is used for intercepting the bottle at the outlet air duct of the labeling machine.
7. The light bottle detector for detecting a label red-black tab of a labeling machine of claim 1, further comprising: and the speed reduction ASI module is self-contained by the labeling machine and is used for controlling the labeling machine to reduce to the minimum speed for speed reduction production.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711224068.8A CN107807127B (en) | 2017-11-29 | 2017-11-29 | Light bottle detector for detecting label red and black connector of labeler |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711224068.8A CN107807127B (en) | 2017-11-29 | 2017-11-29 | Light bottle detector for detecting label red and black connector of labeler |
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| Publication Number | Publication Date |
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| CN107807127A CN107807127A (en) | 2018-03-16 |
| CN107807127B true CN107807127B (en) | 2023-11-03 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201711224068.8A Active CN107807127B (en) | 2017-11-29 | 2017-11-29 | Light bottle detector for detecting label red and black connector of labeler |
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| CN (1) | CN107807127B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111746890A (en) * | 2020-07-08 | 2020-10-09 | 云南滇雪粮油有限公司 | Automatic detection method for label leakage of labeling machine |
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| CN107807127A (en) | 2018-03-16 |
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