CN107792592B - Reciprocating push-pull type accumulation conveying system - Google Patents
Reciprocating push-pull type accumulation conveying system Download PDFInfo
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- CN107792592B CN107792592B CN201711185037.6A CN201711185037A CN107792592B CN 107792592 B CN107792592 B CN 107792592B CN 201711185037 A CN201711185037 A CN 201711185037A CN 107792592 B CN107792592 B CN 107792592B
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- turnover box
- chain
- goods shelf
- warehouse
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- 238000009825 accumulation Methods 0.000 title claims description 11
- 230000007306 turnover Effects 0.000 claims abstract description 79
- 230000000712 assembly Effects 0.000 claims description 10
- 238000000429 assembly Methods 0.000 claims description 10
- 238000010586 diagram Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 230000036544 posture Effects 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 206010063385 Intellectualisation Diseases 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/137—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
- B65G1/1373—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed for fulfilling orders in warehouses
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G17/00—Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface
- B65G17/30—Details; Auxiliary devices
- B65G17/38—Chains or like traction elements; Connections between traction elements and load-carriers
- B65G17/40—Chains acting as load-carriers
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Warehouses Or Storage Devices (AREA)
Abstract
The invention relates to a reciprocating push-pull type stacking conveying system which mainly comprises a goods shelf unit, a turnover box supporting unit, a front chain conveying unit, a warehouse-in and warehouse-out system, a control module, a sensor and the like, wherein the goods shelf unit consists of supporting legs, transverse struts and longitudinal struts; the left side and the right side of the turnover box are respectively provided with an L-shaped fulcrum for front and back push-pull; the turnover box supporting unit consists of a roller assembly and a guide plate which are arranged on the left side and the right side of the goods shelf unit; the roller assembly is shorter than the guide plate and is different from the guide plate in length by the length of one chain type conveying unit; the turnover box can roll on the roller assembly and keep a good posture to run along the guide plate; the front chain type conveying unit is arranged on the goods shelf unit and consists of a driving device, a left chain, a right chain and the like; the control module controls the start and stop and the forward and reverse rotation of the motor in the driving device, and the sensor detects whether the turnover box is in place or not.
Description
Technical Field
The invention relates to a conveying system for a dense storage link, in particular to a reciprocating push-pull type accumulation conveying system.
Background
The existing intensive storage production line generally adopts a long-distance chain type conveying or shuttle car technology operation mode. The tensioning condition of the chain when goods are put in and put out of the warehouse is not well treated in the long-distance chain conveying technology. The shuttle technique is an intelligent carrying equipment, which is composed of a car body, a battery, a driving device, an address identifying device, an alarm device, an electric device and the like, wherein the car body is precisely positioned at each input and output station in an address identifying mode such as an encoder, a laser ranging and the like, and is used for carrying out reciprocating transportation after receiving materials, so that the goods are transported to a designated place or a connection equipment, and the intelligent carrying equipment has the characteristic of dynamic transfer. However, in some special occasions, such as a cold chain warehouse in a multi-humidity environment, a series of problems, such as reduced insulation strength, short circuit of a circuit, signal errors and the like, can be caused by that water vapor is condensed into water and then scattered everywhere in the box in the form of dew, so that not only can the operation of an electrical system be affected, but also the system failure problem can be caused, and components or equipment can be seriously damaged.
Disclosure of Invention
The invention aims to solve the defects of the prior art, provides a stable and reliable storage system capable of realizing the rapidness, automation and intellectualization of a dense goods shelf, adopts a roller assembly to support goods, and uses a front chain conveyor to push the goods so as to realize the dense accumulation and storage of the goods.
The aim of the invention is realized by the following technical scheme:
a reciprocating push-pull type stacking conveying system comprises a goods shelf unit, a chain conveying unit, a turnover box supporting unit and a turnover box; the goods shelf unit consists of supporting legs, transverse struts and longitudinal struts; the turnover box supporting unit is arranged on the goods shelf unit along the longitudinal supporting direction of the goods shelf unit; the turnover box is placed on the turnover box supporting unit; the chain type conveying unit is arranged in the middle of the front end of the goods shelf unit and consists of a driving device and a left chain and a right chain; the driving device is positioned at the upper end of the cross brace of the goods shelf unit; the turnover box supporting unit consists of a supporting unit bracket, a roller assembly and a guide plate, wherein the roller assembly and the guide plate are arranged on the supporting unit bracket; the turnover box is provided with an 'E' -shaped sleeve piece and a 'n' -shaped sleeve piece along the front panel and the rear panel of the direction of the guide plate of the turnover box supporting unit respectively, the front sleeve piece and the rear sleeve piece can be sleeved with corresponding fulcrums of adjacent turnover boxes, and the turnover boxes can be pushed and pulled back and forth, so that the turnover boxes can roll on the roller assemblies and can be operated in good postures along the guide plate.
The number of the transverse struts is properly determined according to the length of the conveying system, and two end points of each transverse strut are respectively provided with one supporting leg for fixing and supporting the transverse struts and the longitudinal struts.
The turnover box supporting unit is fixedly arranged on the inner side of the longitudinal support of the goods shelf unit; the turnover box supporting unit consists of a supporting unit bracket, roller assemblies and guide plates, wherein the roller assemblies and the guide plates are arranged on longitudinal supports on the left side and the right side of the goods shelf unit; the roller assembly is shorter than the guide plate and differs from the guide plate by the length of one chain conveyor unit.
The shape of the cross section and the longitudinal section of the turnover box is not particularly limited, and the turnover box can be square or rectangular.
The length of the bottom edges of the front panel and the rear panel of the turnover box along the direction of the guide plates is matched with the distance between the roller assemblies on the two sides of the supporting unit of the turnover box, so that the left side plate and the right side plate of the turnover box can be supported on the roller assemblies and do not exceed the guide plates on the two sides.
The reciprocating push-pull type stacking conveying system also comprises a warehouse-in and warehouse-out system, wherein the warehouse-in and warehouse-out system consists of a stacker, a manual forklift or a lifter, and the turnover box can be forked from the outside and placed on a front chain conveying unit (warehouse-in) or forked from the chain conveying unit (warehouse-out).
The reciprocating push-pull type power and free conveying system also comprises a control module which is used for controlling the start and stop and the forward and reverse rotation of the motor in the driving device.
The reciprocating push-pull type stacking and conveying system also comprises a sensor which is used for detecting whether the turnover box is in place or not. The sensor is disposed on the shelf unit between the first and second cargo positions. The sensor is a photoelectric sensor.
According to the invention, materials needing to enter a storage area are sequentially input into the dense goods shelf through the turnover box supporting unit and the chain type conveying unit. When the container is taken out of the warehouse, the container is sequentially output. The turnover box is placed on line to the chain type conveying unit through the warehouse-in and warehouse-out system, the turnover box is sleeved with the 'L-shaped' sleeve piece and the 'L-shaped' sleeve piece of the previous turnover box, the chain type conveying unit is controlled by the control module, the turnover box moves forwards, the previous turnover box is pushed to advance, and the turnover box is gradually conveyed to the goods shelf unit according to a certain interval distance.
The invention has simple equipment, clear process flow, stability and reliability, adopts less equipment to realize the warehouse entry and warehouse entry of materials, avoids the defects of the prior equipment, is suitable for various dense storage occasions, and is convenient for the overhaul and maintenance of later-stage equipment.
In addition, the warehouse-in and warehouse-out system can be composed of a stacker or a manual forklift, a lifter or equipment with the same function, and the invention takes the stacker or the manual forklift as an example.
Drawings
FIG. 1 is a schematic diagram of a reciprocating push-pull accumulation conveyor system according to the present invention;
FIG. 2 is a front view of the reciprocating push-pull accumulation conveyor system of this invention;
FIG. 3 is a top view of the reciprocating push-pull accumulation conveyor system of this invention;
FIG. 4 is a schematic view of the structure of the transfer case according to the present invention;
FIG. 5 is a front view of FIG. 4;
FIG. 6 is a schematic diagram of a warehouse-in process structure;
fig. 7 is a partial enlarged view of the connection point I of the transfer box in the schematic diagram of the warehouse-in flow structure;
FIG. 8 is a schematic diagram of a system configuration of the present invention during warehouse entry;
FIG. 9 is a schematic diagram of a warehouse-out process according to the present invention;
fig. 10 is a partial enlarged view of the joint II of the turn-around box in the schematic diagram of the ex-warehouse flow.
In the figure, 1-shelf units; 1 a-a support leg; 1 b-a cross brace; 1 c-a longitudinal support; 2-chain conveying units; 2 a-a chain; 2 b-a driving device; 3-a turnover box supporting unit; 3 a-a roller assembly; 3 b-a guide plate; 3 c-a support unit bracket; 4, a turnover box; 4a "-shaped" kit; 4 b- "-a" thin-film "type kit.
Detailed Description
The invention is further described below with reference to the accompanying drawings.
As shown in fig. 1, 2 and 3, the reciprocating push-pull type stacking and delivering system comprises a goods shelf unit 1, a chain type delivering unit 2, a turnover box supporting unit 3 and a turnover box 4.
The shelf unit consists of a supporting leg 1a, a transverse strut 1b and a longitudinal strut 1 c.
The turnover box supporting unit 3 is arranged on the shelf unit along the longitudinal supporting direction of the shelf unit 1; the turnover box 4 is placed on the turnover box supporting unit 3; the chain type conveying unit 2 is arranged in the middle of the front end of the goods shelf unit 1 and consists of a driving device 2b and a left chain 2a and a right chain 2 a; the driving device 2b is positioned at the upper end of the transverse strut 1b of the goods shelf unit 1; the turnover box supporting unit 3 consists of a roller assembly 3a and a guide plate 3b which are arranged on the left and right longitudinal supports 1c of the goods shelf unit 1; the front and rear panels of the turnover box 4 along the direction of the guide plate 3b of the turnover box supporting unit 3 are respectively provided with an 'n' -shaped sleeve 4a and a 'n' -shaped sleeve 4b, and the front and rear sleeve can be sleeved with corresponding fulcrums of the adjacent turnover boxes, can be used for front and rear push-pull, can enable the turnover boxes to roll on the roller assemblies, and can keep good posture running along the guide plate.
The reciprocating push-pull type stacking conveying system also comprises a warehouse-in and warehouse-out system, wherein the warehouse-in and warehouse-out system consists of a stacker, a manual forklift or a lifter, and the turnover box 4 can be forked from the outside and placed on the chain conveying unit for 2 (warehouse-in) or forked from the chain conveying unit for 2 (warehouse-out).
The turnover box supporting unit 3 consists of roller assemblies 3a and guide plates 3b which are arranged on the left side and the right side of the shelf unit and are respectively arranged on a longitudinal support; the roller assembly 3a is shorter than the guide plate 3b by a length of one chain conveyor unit. The turn-around box 4 can roll on the roller assembly 3a and keep a good posture running along the guide plate 3 b.
The control module (not shown) controls the start and stop and the forward and reverse rotation of the motor in the driving device 2b, and the sensor detects whether the turnover box 4 is in place or not.
As shown in fig. 6-10, the working process of the reciprocating push-pull type power and free conveying system of the invention is as follows: when the container 4 is put in storage, the prepared container 4 is put on the chain type conveying unit 2 through the operation of a stacker or a manual forklift, the control module controls the driving device 2b to rotate forward to drive the chain to rotate forward, the container 4 arranged on the chain also moves forward, the container is stopped after moving to the next station (a signal is detected by a photoelectric sensor), the stacker or the manual forklift forks the next container 4 again and then places the container on the chain of the chain type conveying unit 2, and meanwhile the 'type sleeve 4a of the container is just sleeved in the' type sleeve 4b of the previous container. The control module controls the driving device 2b to drive the chain to run, the turnover box 4 arranged on the chain pushes the previous turnover box through the 'I' -shaped suite, and the turnover box is moved forward under the action of the roller component 3a and the guide plate 3b of the turnover box supporting unit 3 until the turnover box stops after reaching the next station. And sequentially circulating until the layer of shelves is fully paved.
When the chain is delivered out of the warehouse, the control module controls the driving device 2b to reversely rotate to drive the chain to reversely rotate, the turnover boxes 4 arranged on the chain also reversely move towards the delivery direction, and the plurality of turnover boxes 4 at the back also move along with the reverse direction through mutual sleeving of the L-shaped sleeve 4a and the L-shaped sleeve 4 b. After moving to the unloading station (the photoelectric sensor detects the signal), the stacker or the manual forklift removes the turnover box 4 from the chain of the chain conveyor unit 2. The control module controls the driving device 2b to reversely rotate to drive the chain to reversely run, the turnover box 4 also moves a plurality of turnover boxes at the back by a station through the mutual sleeving of the ' sleeve piece 4a and the ' pug ' sleeve piece 4b, and the turnover box 4 is taken off from the chain of the chain type conveying unit 2 by a stacker or a manual forklift. And the circulation is carried out in turn until the layer of turnover boxes 4 are all taken out.
The foregoing description has been given for the preferred embodiment of the present invention, but those skilled in the art can make various modifications and variations on the above-described embodiment without departing from the scope of the invention. It is to be understood by persons skilled in the art that the above detailed description is provided for the purpose of illustrating the invention and is not intended to limit the invention. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the scope of the present invention.
According to the invention, materials needing to enter a storage area are sequentially input into the dense goods shelf through the turnover box supporting unit and the chain type conveying unit. When the container is taken out of the warehouse, the container is sequentially output. The turnover box is placed on line to the chain type conveying unit through the warehouse-in and warehouse-out system, the control module controls the chain type conveying unit to move, and the turnover box pushes the previous turnover box to move forwards through the L-shaped supporting point, so that the turnover box is gradually conveyed to the goods shelf unit according to a certain interval distance.
Claims (8)
1. A reciprocating push-pull type stacking conveying system comprises a goods shelf unit (1), a chain conveying unit (2), a turnover box supporting unit (3) and a turnover box (4); the motor driving device also comprises a control module for controlling the start and stop and the forward and reverse rotation of the motor in the driving device; it is characterized in that
The chain type conveying unit (2) is arranged in the middle of the front end of the goods shelf unit (1) and consists of a driving device (2 b) and a left chain and a right chain (2 a); the driving device is positioned at the upper end of the cross brace of the goods shelf unit (1);
the goods shelf unit (1) consists of supporting legs (1 a), transverse struts (1 b) and longitudinal struts (1 c);
the turnover box supporting unit (3) is arranged on the goods shelf unit along the longitudinal supporting direction of the goods shelf unit;
the turnover box (4) is placed on the turnover box supporting unit (3);
the turnover box (4) is respectively provided with an 'I' -shaped sleeve (4 a) and a 'beta' -shaped sleeve (4 b), and the 'I' -shaped sleeve (4 a) and the 'I' -shaped sleeve (4 b) on the turnover box (4) can be sleeved with each other;
the 'L' -shaped sleeve piece (4 a) and the 'L' -shaped sleeve piece (4 b) on the turnover box (4) are arranged on the front panel and the rear panel along the direction of the guide plate (3 b) of the turnover box supporting unit (3);
when the container is put into storage, the container (4) is sequentially output, the container (4) is placed on line to the chain type conveying unit (2) through the out-in-storage system, the container (4) is sleeved with the 'L' -shaped sleeve piece (4 a) and the 'S' -shaped sleeve piece (4 b) of the previous container, the chain type conveying unit (2) is controlled by the modules, the container (4) moves forwards, the previous container (4) is pushed to advance, and the container (4) is gradually conveyed to the goods frame unit (1) according to a certain interval distance.
2. The reciprocating push-pull type stacking and delivering system according to claim 1, wherein two end points of each cross brace (1 b) of the goods shelf unit (1) are respectively provided with a supporting leg (1 a) for fixing and supporting the cross brace (1 b) and the longitudinal brace (1 c); the number of cross braces (1 b) is determined according to the length of the conveying system.
3. The reciprocating push-pull type stacking and delivering system according to claim 1, wherein the turnover box supporting unit (3) is fixedly arranged on the inner side of a longitudinal support (1 c) of the goods shelf unit (1), and the turnover box supporting unit (3) consists of a supporting unit bracket (3 c), and roller assemblies (3 a) and guide plates (3 b) which are arranged on the left and right longitudinal supports on the supporting unit bracket (3 c) respectively.
4. A reciprocating push-pull type accumulation conveyor system as in claim 3 characterized in that the support unit brackets (3 c) are mounted on the legs (1 a) on the left and right sides of the shelf unit (1).
5. A reciprocating push-pull accumulation conveyor system according to claim 3, characterized in that the roller assembly is shorter than the guide plate (3 b) and differs from the guide plate (3 b) by the length of one chain conveyor unit (2).
6. The reciprocating push-pull accumulation conveyor system according to claim 1 further comprising a sensor disposed on the shelf unit between the first and second cargo locations, the sensor being a photoelectric sensor.
7. The reciprocating push-pull accumulation conveyor system according to claim 1 further comprising an in-out and in-in system; the warehouse-in and warehouse-out system consists of a stacker, a manual forklift or a lifter, and the turnover box (4) can be forked from the outside and placed on the front chain type conveying unit (2) for warehouse-in or forked from the chain type conveying unit (2) for warehouse-out.
8. The reciprocating push-pull type stacking and conveying system according to claim 1, wherein the lengths of the bottom edges of the front and rear panels of the turnover box (4) along the direction of the guide plate (3 b) are adapted to the distance between the roller assemblies (3 a) on the two sides of the turnover box supporting unit (3), so that the left and right side plates of the turnover box (4) can be supported on the roller assemblies (3 a) and do not exceed the guide plates (3 b) on the two sides.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711185037.6A CN107792592B (en) | 2017-11-23 | 2017-11-23 | Reciprocating push-pull type accumulation conveying system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711185037.6A CN107792592B (en) | 2017-11-23 | 2017-11-23 | Reciprocating push-pull type accumulation conveying system |
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| Publication Number | Publication Date |
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| CN107792592A CN107792592A (en) | 2018-03-13 |
| CN107792592B true CN107792592B (en) | 2024-03-01 |
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| CN201711185037.6A Active CN107792592B (en) | 2017-11-23 | 2017-11-23 | Reciprocating push-pull type accumulation conveying system |
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| CN114988001B (en) * | 2022-06-29 | 2024-04-02 | 佛山市砚青智能装备有限公司 | Mold bin system and method for accessing mold by secondary positioning |
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| JP2000355407A (en) * | 1999-06-16 | 2000-12-26 | Seibu Electric & Mach Co Ltd | Turning rack |
| CN101811623A (en) * | 2010-04-07 | 2010-08-25 | 友达光电股份有限公司 | Conveying device |
| CN201901409U (en) * | 2010-11-29 | 2011-07-20 | 杨旸 | Roller type equal-height hydraulic stepping conveyor |
| CN103241480A (en) * | 2013-05-24 | 2013-08-14 | 山东交通学院 | Novel automotive logistics drop and pull transport loading tool and implementation method |
| CN203865367U (en) * | 2014-05-08 | 2014-10-08 | 泗阳化纤产业集群有限公司 | Wire drum transfer box |
| CN106494828A (en) * | 2016-12-26 | 2017-03-15 | 昆明昆船物流信息产业有限公司 | The goods induction system of low temperature resistant high stability under a kind of intensive storage condition |
| CN206544772U (en) * | 2017-03-14 | 2017-10-10 | 湖南长城计算机系统有限公司 | A kind of hopper eedle threader |
| CN207645131U (en) * | 2017-11-23 | 2018-07-24 | 昆明昆船物流信息产业有限公司 | A kind of reciprocating sliding formula accumulates induction system |
-
2017
- 2017-11-23 CN CN201711185037.6A patent/CN107792592B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000355407A (en) * | 1999-06-16 | 2000-12-26 | Seibu Electric & Mach Co Ltd | Turning rack |
| CN101811623A (en) * | 2010-04-07 | 2010-08-25 | 友达光电股份有限公司 | Conveying device |
| CN201901409U (en) * | 2010-11-29 | 2011-07-20 | 杨旸 | Roller type equal-height hydraulic stepping conveyor |
| CN103241480A (en) * | 2013-05-24 | 2013-08-14 | 山东交通学院 | Novel automotive logistics drop and pull transport loading tool and implementation method |
| CN203865367U (en) * | 2014-05-08 | 2014-10-08 | 泗阳化纤产业集群有限公司 | Wire drum transfer box |
| CN106494828A (en) * | 2016-12-26 | 2017-03-15 | 昆明昆船物流信息产业有限公司 | The goods induction system of low temperature resistant high stability under a kind of intensive storage condition |
| CN206544772U (en) * | 2017-03-14 | 2017-10-10 | 湖南长城计算机系统有限公司 | A kind of hopper eedle threader |
| CN207645131U (en) * | 2017-11-23 | 2018-07-24 | 昆明昆船物流信息产业有限公司 | A kind of reciprocating sliding formula accumulates induction system |
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| CN107792592A (en) | 2018-03-13 |
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