CN107756798B - Heating module of 3D printer and heating method thereof - Google Patents

Heating module of 3D printer and heating method thereof Download PDF

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Publication number
CN107756798B
CN107756798B CN201711265814.8A CN201711265814A CN107756798B CN 107756798 B CN107756798 B CN 107756798B CN 201711265814 A CN201711265814 A CN 201711265814A CN 107756798 B CN107756798 B CN 107756798B
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heating
heated
heated platform
platform
printer
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CN107756798A (en
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杨海
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Shenzhen Soongon Technology Co ltd
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Shenzhen Soongon Technology Co ltd
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Abstract

The invention discloses a heating module of a 3D printer, which comprises a heated platform and a bottom plate positioned below the heated platform, wherein a plurality of groups of heating elements which are connected in parallel and used for heating the heated platform are arranged below the heated platform, and branches where at least two heating elements are arranged are connected in series with a switch module; the heating module further comprises a temperature sensor for detecting the temperature of the heated platform. The invention further discloses a heating method of the 3D printer heating module. The 3D printer is low in energy consumption, and the heating process of the 3D printer is simple.

Description

Heating module of 3D printer and heating method thereof
Technical Field
The invention relates to the technical field of 3D printers, in particular to a heating module of a 3D printer and a heating method thereof.
Background
The 3D printer is a machine of an accumulative manufacturing technique, i.e. a rapid prototyping technique, which is a digital model file-based three-dimensional object manufactured by printing layers of adhesive material using special wax, powdered metal or plastic and other adhesive materials.
The article that 3D printer printed begins on heating platform, and the layer-by-layer stack prints. Among the prior art, the heating platform of 3D printer can stop heating after reaching the settlement temperature, then after the heating platform temperature drops to the settlement temperature, the 3D printer heats the heating platform again to reduce 3D printer energy consumption, but such control mode has increased the heating operation flow of 3D printer, the heating operation flow of 3D printer is loaded down with trivial details promptly.
Disclosure of Invention
The invention mainly aims to provide a heating module of a 3D printer and a heating method thereof, and aims to solve the problem that the heating operation process of the 3D printer is complicated.
In order to achieve the purpose, the invention provides a heating module of a 3D printer, which comprises a heated platform and a bottom plate positioned below the heated platform, wherein a plurality of groups of heating elements which are connected in parallel and used for heating the heated platform are arranged below the heated platform, and branches where at least two heating elements are arranged are connected in series with a switch module; the heating module further comprises a temperature sensor for detecting the temperature of the heated platform.
Preferably, be heated the platform with be equipped with the multilayer zone of heating between the bottom plate, each the zone of heating all is provided with heating element.
Preferably, the heating module of the 3D printer further includes a bottom plate located below the heated platform, and each group of the heating elements is located between the heated platform and the bottom plate.
Preferably, the heating elements are resistance wires or copper foil wires, and the heating elements are uniformly distributed between the bottom plate and the heated platform.
Preferably, the heating element is fixedly arranged on one side of the bottom plate facing the heated platform and/or one side of the heated platform facing the bottom plate.
Preferably, the heated platform is provided with a plurality of heating areas, and each heating area is provided with the heating element and the switch module.
Preferably, the heated platform is a metal plate, the heating element is a coil, and an insulating layer is arranged between the heated platform and the heating element.
In order to achieve the above object, the present invention further provides a heating method for a heating module of a 3D printer, where the heating method for a heating module of a 3D printer includes the following steps:
when a heating instruction is received, the switch modules connected with the heating elements in series are controlled to be closed so as to heat the heated platform;
detecting a temperature value of the heated platform;
when the temperature value of the heated platform reaches a set temperature value, one or more groups of switch modules are controlled to be switched off or switched on, so that the temperature of the heated platform is not less than the set temperature value and not more than a preset temperature value.
Preferably, the step of controlling one or more groups of the switch modules to be opened or closed comprises:
determining distribution information of the heating element between the heated platform and a base plate;
and controlling one or more groups of switch modules to be opened or closed according to the distribution information.
Preferably, the step of controlling one or more groups of the switch modules to be opened or closed according to the distribution information comprises:
disconnecting each group of switch modules and closing one group of switch modules, wherein the heating elements corresponding to the switch modules are uniformly distributed between the bottom plate and the heated platform, or the heating elements corresponding to the switch modules are arranged on a heating layer between the bottom plate and the heated platform;
and switching off each group of switch modules, and sequentially closing the switch modules corresponding to the heating regions, wherein each heating region is provided with a heating element connected with the switch modules in series, and when the switch modules corresponding to the heating regions are closed, the switch modules corresponding to other heating regions are switched off.
According to the heating module of the 3D printer and the heating method thereof, provided by the invention, a plurality of groups of heating elements which are connected in series and used for heating the heated platform are arranged below the heated platform of the heating module, and at least two branches where the heating elements are arranged are connected in series with the switch module, so that when the temperature of the heated platform of the 3D printer reaches a set temperature, only one group of switch modules can be closed and other switch modules can be opened, the output heating power is reduced, the temperature of the heated platform is maintained at the set temperature, the problem that the 3D printer repeatedly closes a switch circuit of the heating elements to maintain the temperature of the heated platform in the prior art is solved, the energy consumption of the 3D printer is reduced, and the heating process of the 3D printer is simplified.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the structures shown in the drawings without creative efforts.
FIG. 1 is a schematic structural diagram of a heating module of a 3D printer according to a first embodiment of the invention;
FIG. 2 is a schematic structural diagram of a heating module of a 3D printer according to a second embodiment of the invention;
FIG. 3 is a cross-sectional view of the heating module of the 3D printer according to the present invention;
FIG. 4 is a schematic structural view of the card slot of FIG. 2;
FIG. 5 is another cross-sectional view of the heating module of the 3D printer according to the present invention;
FIG. 6 is a schematic structural diagram of a heating module of a 3D printer according to a third embodiment of the invention;
FIG. 7 is a schematic flow chart illustrating a heating module of a 3D printer according to a first embodiment of the present invention;
fig. 8 is a schematic flow chart of a heating module of a 3D printer according to a second embodiment of the invention.
The implementation, functional features and advantages of the objects of the present invention will be further explained with reference to the accompanying drawings.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It should be noted that all the directional indicators (such as up, down, left, right, front, and rear … …) in the embodiment of the present invention are only used to explain the relative position relationship between the components, the movement situation, etc. in a specific posture (as shown in the drawing), and if the specific posture is changed, the directional indicator is changed accordingly.
In addition, technical solutions between various embodiments may be combined with each other, but must be realized by a person skilled in the art, and when the technical solutions are contradictory or cannot be realized, such a combination should not be considered to exist, and is not within the protection scope of the present invention.
Referring to fig. 1, fig. 1 is a schematic structural diagram of a heating module of a 3D printer according to a first embodiment of the present invention.
The invention provides a heating module of a 3D printer, which comprises a heated platform 10, wherein a plurality of groups of heating elements 30 which are connected in parallel and used for heating the heated platform are arranged below the heated platform 10, and branches where at least two heating elements 30 are arranged are connected in series with a switch module (not identified); the heating module further includes a temperature sensor (not identified) for detecting the temperature of the heated platform. The heated platform 10 may be a metal plate or a non-metal heat conducting plate, specifically, the metal plate may be an aluminum plate or a copper plate, and the non-metal heat conducting plate may be a ceramic heat conducting plate; the heating element 30 may be a coil, specifically, the heating element 30 may be a resistance wire or a copper foil wire, it should be noted that, the heated platform 10 is a metal plate, and the heating element 30 is a coil, and an insulating layer needs to be arranged between the heating element 30 and the heated platform; the switch module can be a conventional switch circuit or a relay; heating element 30 can bond in the below of the platform 10 of being heated (the below that the below of the platform of being heated indicates is in the below of the platform working face of being heated), and heating element 30 can also have certain distance with the platform 10 of being heated (heating element can set up in the support, and the support is connected with the non-working face of the platform of being heated), and this distance can suitable numerical value wantonly, and the distance only need make heating element 30 heat the platform 10 of being heated can.
In the invention, when the heating module receives a heating instruction, the 3D printer controls the switch modules of each group to be closed, so that the heating elements 30 of each group heat the heated platform 10, and when the temperature sensor detects that the temperature of the heated platform 10 reaches a set temperature, the 3D printer controls the switch modules of one group to be closed and controls the switch modules of other groups to be opened, so that the temperature of the heated platform 10 is maintained at the set temperature. Because of the 3D printer is provided with multiunit heating element, and heating element can the separate control to make the 3D printer can open a set of heating element and reduce the heating power of output, thereby make the platform of being heated can maintain preset temperature.
Referring to fig. 2, fig. 2 is a schematic structural diagram of a heating module of a printer according to a second embodiment of the present invention.
The heating module of the 3D printer further includes a bottom plate 20, the heating element 30 is located between the bottom plate 20 and the heated platform 30, and the bottom plate 20 may be a heat insulating material to reduce heat exchange between the heating element 30 and the outside. Further, referring to fig. 3 and 4; bottom plate 20 is provided with a plurality of draw-in grooves 21, on draw-in groove 11 all with setting up and bottom plate 20, bottom plate 20 with be heated platform 10 and place parallel relatively, and be heated the distance between platform 10 and the bottom plate 20 and for predetermineeing the distance, predetermine the distance and have heating element 30 decision, the space that is heated platform 10 promptly, bottom plate 20 and predetermine the distance and constitute can hold heating element 30, the area of the area bottom plate 20 of being heated platform 10 equals. The clamping grooves 21 are uniformly distributed on one side, facing the heated platform, of the bottom plate 20 in an arch mode, the heating elements 30 (the heating elements 30 are resistance wires or copper foil wires) are contained in the clamping grooves 21, each clamping groove 21 is contained in one heating element 30, the number of the clamping grooves 21 can be 2 or 3, more than 2 groups of heating elements can be contained in the clamping grooves 21, the invention is not limited to this, of course, the clamping grooves 21 can also be uniformly distributed on the bottom plate 10 in a mode, and the clamping grooves 21 can also be uniformly distributed on one side, facing the bottom plate 20, of the heated platform 10. It should be noted that the heating element 30 may be uniformly fixed (e.g., adhered) on the side of the bottom plate 20 facing the heated platform 10 or the side of the heated platform 10 facing the bottom plate 20 in other manners, and of course, the heating element 30 may be disposed on both the side of the bottom plate 20 facing the heated platform 10 and the side of the heated platform 10 facing the bottom plate 20, and it should be understood that any manner of uniformly disposing the heating element 30 between the bottom plate 20 and the heated platform 10 is within the scope of the present invention.
Further, referring to fig. 5, the bottom plate 20 is provided with a plurality of fixing regions 22, each region 22 is disposed below a heating region of the heated platform 10, each region 22 is provided with a clamping groove 21, the clamping groove 21 accommodates a heating element, and the number of the heating regions may be 2 or 3. In the invention, the heating element is not limited to be fixed by the clamping groove, and the heating element can also be fixed by the locking fastener, and the invention is not limited herein. When the heated platform 10 reaches the set temperature, the switch modules corresponding to the heating regions may be turned on in turn to maintain the set temperature of the heated platform.
Referring to fig. 6, fig. 6 is a schematic structural diagram of a third embodiment of the heating module of the 3D printer according to the present invention, a plurality of heating layers 40 are disposed between the heated platform 10 and the bottom plate 20, each heating layer 40 is provided with a heating element (not identified), each heating layer 40 may be provided with a plurality of groups of heating elements, the number of the heating layers 40 may be 2 or 3, the heating layers 40 may be heat-conducting plates, each heat-conducting plate is provided with a fastener for fixing the heating elements, the fastener may also be provided on the bottom plate 20 (not identified), and of course, a branch where the heating element of each heating layer 40 is located is connected in series with a switch module. When the heated platform 10 reaches the set temperature, the switch module corresponding to the heating layer can be controlled to be closed, so as to reduce the output heating power of the heating module, thereby maintaining the set temperature of the heated platform. It should be noted that the heating layer at the lowest layer of the heated platform 10 can be used as the bottom plate of the bottom plate 20.
Based on the hardware architecture, the embodiment of the heating method of the heating module of the 3D printer is provided.
Referring to fig. 7, fig. 7 is a first embodiment of a heating method of a heating module of a 3D printer according to the present invention, where the heating method of the heating module of the 3D printer includes the following steps:
step S100, when a heating instruction is received, controlling switch modules of each group of heating elements connected in series to be closed so as to heat the heated platform;
in the present invention, the execution subject is a 3D printer. When the three-dimensional model needs to be printed, an operator can operate through a control panel of the 3D printer, and when the 3D printer receives a heating instruction, the 3D printer closes the switch modules of the branches where the heating elements are located, so that the branches are closed, and the heating elements work to heat the heated platform.
Step S200, detecting the temperature value of the heated platform;
the heated platform is connected with a temperature sensor, and the temperature sensor is in signal connection with the control center. The temperature sensor can detect the temperature value of the heated platform in real time, convert the detected temperature value into an electric signal and transmit the electric signal to a control center (the control center can be a single chip microcomputer) of the 3D printer. An operator can set a temperature value of the heated platform, the set temperature value is stored in the control center, the control center restores the electric signal into a specific temperature value after receiving the electric signal, and the temperature value is compared with the set temperature value.
Step S300, when the temperature value of the heated platform reaches a set temperature value, controlling one or more groups of switch modules to be switched off or switched on so as to enable the temperature of the heated platform to be not less than the set temperature value and not more than a preset temperature value;
the temperature value received by the control center of the 3D printer is larger than the set temperature value, the control center randomly controls a group of switch modules to be closed and other switch modules to be disconnected, and of course, the control center can also preferentially select the switch module of the heating element with the minimum power to be closed; because the control center only opens a set of switch module and closes, make the platform that is heated receive the reduction of heat, thereby make the temperature rise speed of the platform that is heated reduce, then, along with the platform that is heated carries out the heat exchange with the external world, make the platform that is heated maintain at the settlement temperature, of course, the control center can not be totally with the temperature of the platform that is heated maintain at the settlement temperature value, so need set for a preset temperature value, this preset temperature value is a little greater than the settlement temperature value, for example the settlement temperature is 60 ℃, the preset temperature can be 63 ℃, only need to be heated the platform the temperature maintain between 60 ℃ -62 ℃, the preset temperature value can be according to the settlement temperature appropriate adjustment.
It should be noted that, because the heated platform exchanges heat with the outside, when the temperature of the external environment is low, only one set of heating elements is turned on to heat the heated platform, which is not enough to maintain the temperature of the heated platform, at this time, two or more sets of heating elements are turned on to maintain the temperature of the heated platform, and in addition, when the set temperature value of the heated platform is higher, only one set of heating elements is turned on, which may not be enough to maintain the temperature of the heated platform; for the situation, the control center can calculate the temperature value received in real time (after the heated platform reaches the set temperature value, the heated platform does not finish working), if the current received temperature value is smaller than the last received temperature value and the difference value is smaller than the preset temperature value, the control center considers the temperature drop block of the heated platform, and at the moment, the control center controls the switch modules to be closed again, so that the heating power of the heated platform is improved.
In the technical scheme provided by this embodiment, when the 3D printer receives a heating instruction, the heating elements connected in series with each group of heating elements are controlled to be closed to rapidly heat the heated platform, and after the temperature of the heated platform reaches a set temperature value, the 3D printer controls one or more groups of switch modules to be closed or opened, so as to maintain the temperature of the heated platform between the set temperature and a preset temperature; because of the 3D printer is provided with multiunit heating element to make 3D printer can control heating power in order to maintain the temperature of the platform that is heated, when practicing thrift the energy consumption, simplified the heating flow of 3D printer, improved user's experience.
Referring to fig. 8, fig. 8 is a second embodiment of the heating method of the heating module of the 3D printer according to the present invention, and based on the above embodiment, the step S300 includes:
step S310, determining distribution information of the heating elements between the heated platform and the bottom plate;
step S320, controlling one or more groups of switch modules to be opened or closed according to the distribution information;
and the control center of the 3D printer controls one or more groups of switch modules to be opened or closed and is related to the distribution information of the heating elements. When the heating elements are uniformly distributed between the bottom plate and the heated platform, the control center can uniformly heat the heated platform only by controlling the switch modules of one group of heating elements to be turned on, so that the temperature of the heated platform is maintained; when the heating elements are distributed in the heating layer, the heating layer may contain a plurality of groups of heating elements, and the plurality of groups of heating elements may contain a plurality of groups of switch modules, at this time, the control center controls the switch modules corresponding to the heating layer to be switched on, and controls other switch modules to be switched off; when the heated platform is divided into a plurality of heating regions, the control center controls each group of switch modules to be disconnected, and controls the switch modules corresponding to each heating region to be sequentially closed, it should be noted that the heating regions are all provided with heating elements connected with the switch modules in series, and when the switch modules corresponding to the heating regions are closed, the switch modules corresponding to other heating regions are disconnected, that is, the control center sequentially starts the heating elements corresponding to the heating regions to heat the heated platform in turn, so that the heating platform is uniformly heated, of course, the heating duration of each heating region can be set to be a proper value, such as 1s-5 s.
In the technical scheme that this embodiment provided, the 3D printer adopts different modes to control heating element to the platform heating of being heated according to heating element in the distribution information between platform and the bottom plate of being heated for the 3D printer can be more intelligent maintain the temperature value of the platform of being heated, has improved user's experience.
The above-mentioned serial numbers of the embodiments of the present invention are merely for description and do not represent the merits of the embodiments.
It should be noted that, in this document, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other like elements in a process, method, article, or apparatus that comprises the element.
Through the above description of the embodiments, those skilled in the art will clearly understand that the method of the above embodiments can be implemented by software plus a necessary general hardware platform, and certainly can also be implemented by hardware, but in many cases, the former is a better implementation manner. Based on such understanding, the technical solution of the present invention may be embodied in the form of a software product, which is stored in a storage medium (e.g., ROM/RAM, magnetic disk, optical disk) as described above and includes instructions for enabling a terminal device (e.g., a mobile phone, a computer, a server, an air conditioner, or a network device) to execute the method according to the embodiments of the present invention.
The above description is only a preferred embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes, which are made by using the contents of the present specification and the accompanying drawings, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.

Claims (8)

1. The heating module of the 3D printer is characterized by comprising a heated platform and a bottom plate positioned below the heated platform, wherein a plurality of groups of heating elements which are connected in parallel and used for heating the heated platform are arranged below the heated platform, and branches where at least two heating elements are arranged are connected in series with a switch module; the heating module further comprises a temperature sensor for detecting the temperature of the heated platform; the heating module of 3D printer still includes the singlechip, the singlechip with temperature sensor and switch module connects, wherein, the singlechip carries out following step:
when a heating instruction is received, the switch modules connected with the heating elements in series are controlled to be closed so as to heat the heated platform;
detecting a temperature value of the heated platform;
when the temperature value of the heated platform reaches a set temperature value, determining distribution information of the heating element between the heated platform and the bottom plate;
when the distribution information is that the heated platform comprises a plurality of heating areas, the switch modules corresponding to the heating areas are disconnected, and the switch modules are sequentially closed, wherein each heating area is provided with a heating element connected with the switch modules in series, and when the switch modules corresponding to the heating areas are closed, the switch modules corresponding to other heating areas are disconnected, so that the heating elements corresponding to the heating areas heat the heated platform in turn, the temperature of the heated platform is not less than the set temperature value and not more than the preset temperature value, and the heated platform is heated uniformly.
2. The heating module of the 3D printer of claim 1, wherein the heating module of the 3D printer further comprises a base plate located below the heated platform, each set of the heating elements being located between the heated platform and the base plate.
3. The heating module of the 3D printer of claim 2, wherein a plurality of heating layers are disposed between the heated platform and the base plate, each heating layer being provided with the heating element.
4. The heating module of the 3D printer of claim 2, wherein the heating elements are resistance wires or copper foil wires, and the heating elements are uniformly distributed between the base plate and the heated platform.
5. The heating module of the 3D printer according to claim 4, wherein the heating element is fixedly arranged on a side of the bottom plate facing the heated platform and/or a side of the heated platform facing the bottom plate.
6. The heating module of the 3D printer according to claim 2, wherein the heated platform has a plurality of heating zones, the heating element is disposed between each heating zone and the bottom plate, and a branch where the heating element is disposed is connected in series with a switch module.
7. The heating module of the 3D printer of any one of claims 1-6, wherein the heated platen is a metal plate, the heating element is a coil, and an insulating layer is disposed between the heated platen and the heating element.
8. The heating method of the 3D printer heating module is characterized by comprising the following steps of:
when a heating instruction is received, the switch modules connected with the heating elements in series are controlled to be closed so as to heat the heated platform;
detecting a temperature value of the heated platform;
when the temperature value of the heated platform reaches a set temperature value, determining distribution information of the heating element between the heated platform and the bottom plate;
when the distribution information is that the heated platform comprises a plurality of heating areas, the switch modules corresponding to the heating areas are disconnected, and the switch modules are sequentially closed, wherein each heating area is provided with a heating element connected with the switch modules in series, and when the switch modules corresponding to the heating areas are closed, the switch modules corresponding to other heating areas are disconnected, so that the heating elements corresponding to the heating areas heat the heated platform in turn, the temperature of the heated platform is not less than the set temperature value and not more than the preset temperature value, and the heated platform is heated uniformly.
CN201711265814.8A 2017-12-04 2017-12-04 Heating module of 3D printer and heating method thereof Active CN107756798B (en)

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US11396063B2 (en) 2020-03-23 2022-07-26 Rosemount Aerospace Inc. Systems and methods for in process heating for direct energy deposition applications

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CN105058788A (en) * 2015-07-28 2015-11-18 南京师范大学 Distributed type heating device applied to 3D printing and control method
CN205033605U (en) * 2015-09-25 2016-02-17 苏州文武三维科技有限公司 3D is heating device for printer based on PTC ceramic heater piece
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CN107344418A (en) * 2017-08-24 2017-11-14 浙江万里扬股份有限公司 3D printer hott bed, 3D printer and method for heating and controlling

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