CN107647468A - A kind of method that reconstituted tobacoo is prepared using fennel seeds stalk as raw material - Google Patents
A kind of method that reconstituted tobacoo is prepared using fennel seeds stalk as raw material Download PDFInfo
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- CN107647468A CN107647468A CN201710954218.4A CN201710954218A CN107647468A CN 107647468 A CN107647468 A CN 107647468A CN 201710954218 A CN201710954218 A CN 201710954218A CN 107647468 A CN107647468 A CN 107647468A
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- Prior art keywords
- fennel seeds
- stalk
- reconstituted tobacoo
- raw material
- prepared
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Classifications
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B3/00—Preparing tobacco in the factory
- A24B3/14—Forming reconstituted tobacco products, e.g. wrapper materials, sheets, imitation leaves, rods, cakes; Forms of such products
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B15/00—Chemical features or treatment of tobacco; Tobacco substitutes, e.g. in liquid form
- A24B15/18—Treatment of tobacco products or tobacco substitutes
- A24B15/24—Treatment of tobacco products or tobacco substitutes by extraction; Tobacco extracts
- A24B15/26—Use of organic solvents for extraction
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
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Abstract
The invention discloses a kind of method that reconstituted tobacoo is prepared using fennel seeds stalk as raw material, including：Using being cut into the 4cm fennel seeds stalks of length 2, Steam explosion treatment is carried out after the dedusting that cleans, fennel seeds stalk after explosion carries out removal of impurities except marrow is handled again, uniformly mixed with natural non-cigarette vegetable-fibre slurry and water again, slurry is obtained into after too low dense defibrination process, will go after the removal of impurity and thick fiber to be manufactured paper with pulp into slurry, dry to obtain substrate, tobacco extract is subjected to two-sided spraying on substrate, finally dry, cut, obtain the reconstituted tobacoo finished product of moisture 10% or so.Fennel seeds stalk reconstituted tobacoo has the characteristics of high fragrance, low tar, less harmful prepared by the present invention, and the reconstituted tobacoo of fennel seeds stalk is added in cigarette has flavouring, reduces the effect that miscellaneous gas, fragrance are fine and smooth, it is small to stimulate, good with tobacco this fragrant harmony.
Description
Technical field：
The present invention relates to tobacco sheets by paper making method technical field, more particularly to one kind are thin as raw material preparation tobacco using fennel seeds stalk
The method of piece.
Background technology：
Existing tobacco sheets by paper making method raw materials for production are mainly the waste tobacco stem of cigarette industry, tobacco leaf etc., in current tobacco material
Under the form that day is becoming tight, tobacco material is substituted with fennel seeds stalk part, is advantageous to alleviate the buying pressure of tobacco material, drop
The manufacturing cost of low reconstituted tobacoo, while also increase the source of non-tobacco fiber in tobacco sheets by paper making method raw materials for production.It is small
Byproduct of the fennel stalk as fennel seeds seed, be it is a kind of be easy to regeneration green resource, abundance, stay in grade.Fennel fruit
Aroma compounds are caused containing anethole, fenchone, anisaldehyde etc. in fragrant stalk, there is unique fragrance, the product of thin slice can be lifted
Matter, improve the overall economic benefit of fennel seeds.
In recent years, the development and progress of domestic tobacco sheets by paper making method production and processing technology is very fast, many experts and
Scholar is studied in the application of reconstituted tobacoo non-tobacco class plant, at present to carrying out cigarette class phase by raw material of fennel stem and leaf
Close the PRODUCTION TRAITS of product.Such as：
The patent that Xiong Jinyuan, lucky English are declared jointly（200710052190.1）" fennel stem and leaf and tobacco leaf cigarette of mixing and its preparation
Method " refers to smash fennel stem and leaf to pieces fermentation after with wood pulp slurry is made, on former drying laminate, cut into silk
Mixed with pipe tobacco and be equipped with spices, finished product cigarette.The defects of existing：1. white marrow shape thing present in fennel stem is not removed,
Mouthfeel is pungent after suction, excitant is big, and cigarette class Related product is made, influences whether the harmony that this is fragrant with tobacco, destruction is sucked
Taste；2. make slurry does not formulate slurry technological parameter by way of smashing to pieces and, the quality of slurry is difficult to control, can be direct
The stability of end product thin slice quality is had influence on, after pipe tobacco mixing match, influences to aspirate mouthfeel；3. add phosphorus during fermentation
The additional substances such as acid, citric acid, sodium benzoate, potassium malate, tobacco product is made in extracting combustion, temperature is up to 800-
900OC, additional substance property can change, and influence whether cigarette as suction food safety question.
Such as：The patent that Xiong Jinyuan is declared（02138713.3）" health-care fennel cigarettes manufacture method " is similarly present in technique
The defects of and cigarette as inhale foodsafety the problem of.
The living standard of people constantly improves at present, and the cry of " Smoking is harmful to your health " is surging and " prohibits public place
The implementation of cigarette " system, cigarette consumption person propose higher requirement to health, security, feature of cigarette etc..For life
Produce low tar, less harmful, the important side that the cigarette of the functional property of safety has turned into China or even world's cigarette industry develops
To imperative.
The content of the invention：
The purpose of the present invention provides one kind and prepares reconstituted tobacoo using fennel seeds stalk as raw material exactly in order to solve existing issue
Method, there is the characteristics of high fragrance, low tar, less harmful using the reconstituted tobacoo for preparing of the present invention, and by fennel seeds stalk
Reconstituted tobacoo be added in cigarette there is flavouring, reduce that miscellaneous gas, fragrance are fine and smooth, it is small to stimulate, this fragrant harmony is good with tobacco
Effect, and cigarette product security is improved, ensure cigarette sucks taste.
The technology solution of the present invention is as follows：
A kind of method that reconstituted tobacoo is prepared using fennel seeds stalk as raw material, it comprises the following steps：
（1）Stock, fennel seeds stalk is chosen, and stalk is cut into 2 ~ 4cm length, and the dedusting that cleans；
（2）Steam blasting, by step（1）In fennel seeds stalk carry out Steam explosion treatment, steam blasting pressure is 1.0-
2.5Mpa, blasting time 15-40min, temperature control is in 170-220oC；
（3）Removal of impurities, by step（2）In fennel seeds stalk carry out again removal of impurities except marrow handle；
（4）Slurrying, by step（3）In the natural non-cigarette vegetable-fibre slurry of fennel seeds stalk addition, then by adding clear water
Mixing is stirred, and the mixing pulp-water that concentration is 3%-3.2% is obtained after mixing, then passes through the mixing pulp-water of normal temperature state
Slurry is made into low dense fiberizer processing；
（5）Substrate processed, it will go after the removal of impurity and thick fiber to be manufactured paper with pulp into slurry, dry to obtain substrate；
（6）Spraying, carries out two-sided spraying, it is 9%- that moisture is dried to after spraying using tobacco extract on substrate
11%, then carry out cutting finished product.
Preferably, the step（4）In natural non-cigarette vegetable-fibre slurry be jute pulp, and the amount added is accounted for and always fed intake
The 15-25% of amount.
Preferably, the step（6）In tobacco extract use cigarette powder as raw material, add 6-8 times of weight second
Alcohol solution, the mass concentration of ethanol water is 60-80%, in 50-80o1-3h is extracted under C environment temperature, makes its concentration
Tobacco extract is obtained after being 25-45% to solid content.
Preferably, the step（2）In steam blasting realized by steam generator combination steam-explosion jar.
Preferably, the step（1）In dedusting removal of impurities by the way that fennel seeds stalk is put into material washing machine to realize, pass through
Fennel seeds stalk after material washing machine cleaning is put into inclined helix dehydrator and is dehydrated.
Preferably, the Water Sproading after the inclined helix dehydrator dehydration is delivered to steam generator.
The beneficial effects of the present invention are：
1st, handled using steam explosion method, preferably dissociate fiber, avoid the harm that chemicals is added in pulping process,
Improve the yield of slurry；
2nd, containing nutrition compositions such as abundant fenchone, anethole and anisaldehydes in fennel seeds stalk, without tar and nicotine
Etc. harmful components, there is certain medical value, the fennel seeds thin slice of making substitutes traditional reconstituted tobacoo, can reduce in tobacco
The Harmful ingredient contents such as tar, nicotine, it is preferable reconstituted tobacoo substitute；
3rd, there is the characteristics of high fragrance, low tar, less harmful using the reconstituted tobacoo for preparing of the present invention, and by fennel seeds stalk
Reconstituted tobacoo, which is added in cigarette, has flavouring, reduces the work that miscellaneous gas, fragrance are fine and smooth, stimulation is small and this fragrant harmony of tobacco is good
With, and cigarette product security is improved, ensure cigarette sucks taste；
4th, by water circulation use, energy-conserving and environment-protective in production process.
Embodiment：
A kind of embodiment one, fennel seeds stalk reconstituted tobacoo manufacture craft, comprises the following steps：
(1) it is raw material to take smashed tobacco powder, adds the ethanol water of 6 times of smashed tobacco powder weight, the mass concentration of ethanol water
For 60%, and in 50o1h is extracted under C, it is 25% to be concentrated into solid content, and tobacco extract is made；
(2) 85Kg fennel seeds stalk is taken, is cut into the segment of 2cm length, is carried out after the dedusting that cleans at steam blasting
Reason, steam blasting pressure is 1.0Mpa, and blasting time 15min, temperature control is 170oC, by the fennel seeds stalk after explosion
Removal of impurities is carried out again except marrow is handled；
(3) 15Kg jute pulp is added in 85Kg fennel seeds stalk bursting charge, clear water is added and is uniformly mixed to prepare mixing slurry
Water, mixing slurry water concentration is controlled in 3%-3.2%, then the mixing pulp-water of normal temperature state is handled by low dense fiberizer and is made
Into slurry, the beating degree for controlling into slurry is 45oSR；
(4) it will go after the removal of impurity and thick fiber to be manufactured paper with pulp into slurry, dry to obtain substrate；
(5) tobacco extract is subjected to two-sided spraying on substrate, it is 9%-11% that moisture is dried to after spraying, then is carried out
Cut finished product.
A kind of embodiment two, fennel seeds stalk reconstituted tobacoo manufacture craft, comprises the following steps：
(1) it is raw material to take smashed tobacco powder, adds the ethanol water of 6 times of smashed tobacco powder weight, the mass concentration of ethanol water
For 60%, and in 80o2h is extracted under C, it is 35% to be concentrated into solid content, and tobacco extract is made；
(2) 80Kg fennel seeds stalk is taken, is cut into the segment of 3cm length, to fennel seeds stalk after the dedusting that cleans
Steam explosion treatment is carried out, steam blasting pressure is 2.0Mpa, and blasting time 25min, temperature control is 200oC, by explosion
Fennel seeds stalk afterwards carries out removal of impurities except marrow is handled again；
(3) 20Kg jute pulp is added in 80Kg fennel seeds stalk bursting charge, clear water is added and is uniformly mixed to prepare mixing slurry
Water, mixing slurry water concentration is controlled in 3%-3.2%, then the mixing pulp-water of normal temperature state is handled by low dense fiberizer and is made
Into slurry, the beating degree for controlling into slurry is 35oSR；
(4) it will go after the removal of impurity and thick fiber to be manufactured paper with pulp into slurry, dry to obtain substrate；
(5) tobacco extract is subjected to two-sided spraying on substrate, it is 9%-11% that moisture is dried to after spraying, then is carried out
Cut finished product.
A kind of embodiment three, fennel seeds stalk reconstituted tobacoo manufacture craft, comprises the following steps：
(1) it is raw material to take smashed tobacco powder, adds the ethanol water of 8 times of smashed tobacco powder weight, the mass concentration of ethanol water
For 80%, and in 80o3h is extracted under C, it is 45% to be concentrated into solid content, and tobacco extract is made；
(2) 75Kg fennel seeds stalk is taken, is cut into the segment of 4cm length, to fennel seeds stalk after the dedusting that cleans
Steam explosion treatment is carried out, steam blasting pressure is 2.5Mpa, and blasting time 40min, temperature control is 220oC, by explosion
Fennel seeds stalk afterwards carries out removal of impurities except marrow is handled again；
(3) 25Kg jute pulps are added in 75Kg fennel seeds stalk bursting charge, clear water is added and is uniformly mixed to prepare mixing slurry
Water, mixing slurry water concentration is controlled in 3%-3.2%, then the mixing pulp-water of normal temperature state is handled by low dense fiberizer and is made
Into slurry, the beating degree for controlling into slurry is 25oSR；
(4) it will go after the removal of impurity and thick fiber to be manufactured paper with pulp into slurry, dry to obtain substrate；
(5) tobacco extract is subjected to two-sided spraying on substrate, finally dries, cuts, moisture is dried to after spraying
For 9%-11%, then carry out cutting finished product.
Steam blasting in the present invention is realized by steam generator combination steam-explosion jar；Dedusting removal of impurities is by by fennel seeds
Stalk is put into material washing machine to realize, the fennel seeds stalk after material washing machine cleans is put into inclined helix dehydrator and is dehydrated；Institute
State the Water Sproading after inclined helix dehydrator dehydration and be delivered to steam generator, Water Sproading is utilized, for steam blasting.
Absorbability of the present invention based on the fragile characteristic of fennel stalk fibre and spraying extract, therefore use low dense defibrination
Processing mode, beating consistency is below 5%.
Defibrination is carried out according to high concentration state, friction and Extrusion power during defibrination between slurry fluidity difference increase fiber,
Fiber wire-dividing broom purification positive effect, cut staple effect is weak, and the substrate tightness manufactured paper with pulp is big, influences the absorption of extract；According to
Low concentration state carries out defibrination, and because water plays a part of lubrication during defibrination, the friction and Extrusion power between fiber reduces, and plays fibre
Dimension cut-out and the economic benefits and social benefits fruit of wire-dividing broom purification, finished appearance and extract absorbability are attained by product requirement standard；Slurry simultaneously
The setting of concentration needs to consider the factor of head box concentration, and its main function is neat and well spaced slurry, so the setting of slurry concentration
Value can not be too big with head box concentration difference, and low dense refining concentration control is the most suitable in 3%-3.2%.
Example of the present invention and embodiment can be made only for explanation, those skilled in the art according to product requirement
Go out modification or change, such as：Tobacco extract can be deployed into coating fluid according to being formulated and adding essence and flavoring agent, be then coated with
Onto chip base.Protection scope of the present invention is not limited to the technical scheme described in above-mentioned embodiment, and should be with claims institute
The substantive content stated is defined, and the change of any possible technological parameter is equal without departing from the substantive content of the claims in the present invention
Belong to the scope that the present invention is protected.
Claims (6)
- A kind of 1. method that reconstituted tobacoo is prepared using fennel seeds stalk as raw material, it is characterised in that comprise the following steps：（1）Stock, fennel seeds stalk is chosen, and stalk is cut into 2 ~ 4cm length, and the dedusting that cleans；（2）Steam blasting, by step（1）In fennel seeds stalk carry out Steam explosion treatment, steam blasting pressure is 1.0- 2.5Mpa, blasting time 15-40min, temperature control is in 170-220oC；（3）Removal of impurities, by step（2）In fennel seeds stalk carry out again removal of impurities except marrow handle；（4）Slurrying, by step（3）In the natural non-cigarette vegetable-fibre slurry of fennel seeds stalk addition, then by adding clear water Mixing is stirred, and the mixing pulp-water that concentration is 3%-3.2% is obtained after mixing, by the mixing pulp-water of normal temperature state by low dense Slurry is made into fiberizer processing；（5）Substrate processed, it will go after the removal of impurity and thick fiber to be manufactured paper with pulp into slurry, dry to obtain substrate；（6）Spraying, carries out two-sided spraying, it is 9%- that moisture is dried to after spraying using tobacco extract on substrate 11%, then carry out cutting finished product.
- 2. the method according to claim 1 that reconstituted tobacoo is prepared using fennel seeds stalk as raw material, it is characterised in that：It is described Step（4）In natural non-cigarette vegetable-fibre slurry be jute pulp, and the amount added accounts for the 15-25% of total amount of feeding.
- 3. the method according to claim 1 that reconstituted tobacoo is prepared using fennel seeds stalk as raw material, it is characterised in that：It is described Step（6）In tobacco extract use smashed tobacco powder as raw material, add 6-8 times of smashed tobacco powder weight ethanol water, second The mass concentration of alcohol solution is 60-80%, in 50-80o1-3h is extracted under C environment temperature, it is concentrated into solid content To obtain tobacco extract after 25-45%.
- 4. the method according to claim 1 that reconstituted tobacoo is prepared using fennel seeds stalk as raw material, it is characterised in that：It is described Step（2）In steam blasting realized by steam generator combination steam-explosion jar.
- 5. the method according to claim 4 that reconstituted tobacoo is prepared using fennel seeds stalk as raw material, it is characterised in that：It is described Step（1）In dedusting clean by the way that fennel seeds stalk is put into material washing machine to realize, the fennel seeds after material washing machine cleans Stalk is put into inclined helix dehydrator and is dehydrated.
- 6. the method according to claim 5 that reconstituted tobacoo is prepared using fennel seeds stalk as raw material, it is characterised in that：It is described Water Sproading after inclined helix dehydrator dehydration is delivered to steam generator.
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| CN201710954218.4A CN107647468A (en) | 2017-10-13 | 2017-10-13 | A kind of method that reconstituted tobacoo is prepared using fennel seeds stalk as raw material |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108477663A (en) * | 2018-04-16 | 2018-09-04 | 南京林业大学 | Substitute the production method of reconstituted tobacoo |
| CN109349677A (en) * | 2018-12-05 | 2019-02-19 | 云南巴菰生物科技有限公司 | A kind of ultra micro tobacco powder reconstituted tobacco and preparation method thereof |
| CN109567254A (en) * | 2018-12-20 | 2019-04-05 | 陕西科技大学 | A kind of preparation method of reconstituted tobacoo and preparation method and its substrate, coating fluid |
| CN112155246A (en) * | 2020-10-16 | 2021-01-01 | 湖南菲纳尔吸品科技有限公司 | Manufacturing method of fennel smoking product for replacing traditional cigarette |
| CN113876017A (en) * | 2021-10-15 | 2022-01-04 | 江苏鑫源烟草薄片有限公司 | Method for preparing recombined tobacco shreds |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108477663A (en) * | 2018-04-16 | 2018-09-04 | 南京林业大学 | Substitute the production method of reconstituted tobacoo |
| CN109349677A (en) * | 2018-12-05 | 2019-02-19 | 云南巴菰生物科技有限公司 | A kind of ultra micro tobacco powder reconstituted tobacco and preparation method thereof |
| CN109349677B (en) * | 2018-12-05 | 2021-03-26 | 云南巴菰生物科技有限公司 | Ultramicro tobacco powder reconstituted tobacco and preparation method thereof |
| CN109567254A (en) * | 2018-12-20 | 2019-04-05 | 陕西科技大学 | A kind of preparation method of reconstituted tobacoo and preparation method and its substrate, coating fluid |
| CN109567254B (en) * | 2018-12-20 | 2021-07-30 | 陕西科技大学 | Tobacco sheet, preparation method thereof, substrate of tobacco sheet and preparation method of coating liquid |
| CN112155246A (en) * | 2020-10-16 | 2021-01-01 | 湖南菲纳尔吸品科技有限公司 | Manufacturing method of fennel smoking product for replacing traditional cigarette |
| CN113876017A (en) * | 2021-10-15 | 2022-01-04 | 江苏鑫源烟草薄片有限公司 | Method for preparing recombined tobacco shreds |
| CN113876017B (en) * | 2021-10-15 | 2023-09-05 | 江苏鑫源烟草薄片有限公司 | Method for preparing recombinant tobacco shreds |
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