CN107558676A - A kind of water-soluble embroidery seamless wall cloth production technology - Google Patents
A kind of water-soluble embroidery seamless wall cloth production technology Download PDFInfo
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- CN107558676A CN107558676A CN201710675496.6A CN201710675496A CN107558676A CN 107558676 A CN107558676 A CN 107558676A CN 201710675496 A CN201710675496 A CN 201710675496A CN 107558676 A CN107558676 A CN 107558676A
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Abstract
The invention discloses a kind of water-soluble embroidery seamless wall cloth production technology, comprise the following steps successively：Choose embroidered cloth fabric, by embroidered cloth fabric and soluble non-woven fabrics it is compound, computerized embroidery is carried out according to pattern, to the embroidered cloth fabric after step C embroidery, carry out water-soluble processing, formed embroidered cloth, carry out waterproof it is mould proof processing, embroidered cloth and wall paper body paper it is compound, in the compound one layer of adhesive layer in the back side of wall paper body paper, adhere to one layer of release liners again on adhesive layer, obtain embroidery wall cloth, to embroidery wall cloth through cutting edge clot, examine, storage.A kind of water-soluble embroidery seamless wall cloth production technology involved in the present invention, can produce surface has the seamless wall cloth of real stereoeffect.
Description
Technical field
The present invention relates to wall paper decorative materials technology, especially a kind of water-soluble embroidery seamless wall cloth production technology.
Background technology
Existing seamless wall cloth is mainly the effect for forming solid in embroidery scrim surfaces by anglicanum, but on the whole
It is on same plane so that stereoeffect is bad.
The content of the invention
It is an object of the invention to provide a kind of water-soluble embroidery seamless wall cloth production technology, the surface of seamless wall cloth can be caused
Form real stereochemical structure pattern.
In order to solve the above technical problems, the object of the present invention is achieved like this：A kind of water-soluble thorn involved in the present invention
Seamless wall cloth production technology is embroidered, is comprised the following steps successively：
Step A, embroidered cloth fabric is chosen；
Step B, it is embroidered cloth fabric and soluble non-woven fabrics is compound；
Step C, to the embroidered cloth fabric after step B processing, computerized embroidery is carried out according to pattern；
Step D, to the embroidered cloth fabric after step C embroidery, water-soluble processing is carried out, forms embroidered cloth；
Step E, the embroidered cloth obtained to step D carries out the mould proof processing of waterproof；
Step F, the embroidered cloth after step D processing and wall paper body paper are compound.
As a further illustration of the above scheme, also include, step G, in the compound one layer of adhesive layer in the back side of wall paper body paper,
Adhere to one layer of release liners again on adhesive layer, obtain embroidery wall cloth；Step H, embroidery wall cloth is examined, storage through cutting edge clot.
As a further illustration of the above scheme, in step B, it is to use water-soluble glue that fabric is compound with soluble non-woven fabrics
Water is bonded or sutured using water-soluble line.
As a further illustration of the above scheme, described soluble non-woven fabrics are using Water-soluble polyvinyl alcohol chopped fiber as original
Material, is equipped with water-soluble adhesive and is made, its preparation technology flow is：First shredding → smart shredding → combing → lapping → the gas of fiber
Stream networking → saturation impregnation → dehumidifier → dry → prolong net bake sizing → pressing → calen-dering process → arrangement it is coiled → rewinding inspection
Test；The saturation impregnation is that fiber is had into the guiding of certain thickness and uniform web in net belt through air lay
Under, after steeping vat, allow web saturated absorption water soluble adhesive；The dehumidifier is by immersed with water-soluble gluing
The web of agent is under the guiding of net belt, after vacuum tank, slot of the unnecessary water soluble adhesive from vacuum tank
Sopped up；Described water soluble adhesive is polyvinyl alcohol water-soluble glue, makes it by 2.2-2.5% polyvinyl alcohol water distribution boiling
Dissolve the composition that stirs.
As a further illustration of the above scheme, in step C, described computerized embroidery, successively as follows：
Step C1, the designed pattern typing computer of embroidery computer printing is carried out according to pattern, computer printing is carried out according to pattern
Programming；
Step C2, computerized emboridering machine is embroidered：The qualified embroidery program entry computerized emboridering machine that will be completed, it is embroidered needing
Embroidered cloth fabric stretch tight on framework, open embroidery machine carry out continuously repeating embroidery.
As a further illustration of the above scheme, in step D, described water-soluble processing refers to after step C processing
Embroidered cloth fabric is in the tank with 90-100 DEG C of water by the way that water-soluble substances is dissolved in water.
As a further illustration of the above scheme, in step E, the mould proof processing of described waterproof be embroidered cloth be immersed in containing
In the solution of waterproofing agent and mould inhibitor, waterproofing agent and mould inhibitor is uniformly adhered in embroidered cloth, waterproof is added in per kilogram water
20-60 grams of 10 grams -30 grams of preparation and mould inhibitor；Heat treatment is dried to the embroidered cloth after the mould proof solution of dipped waterproof again, is
By embroidered cloth after pressure roller extrudes unnecessary slurries, split both ends are articulated on needle plate by machine automatically, and needle plate both ends are random
Tool operation connection split enters baking oven, and baking oven is maintained at 160 DEG C according to fabric difference oven temperature and arrived by electrical heating blower fan air blast
220 DEG C, by continuous constant temperature oven, after electrostatic is removed in supercooling, obtain the embroidery with waterproof antimildew function well-pressed, attractive in appearance
Cloth.
As a further illustration of the above scheme, in step F, described embroidered cloth and wall paper body paper are compound, are to first have to handle
EVA glued membranes are compound with wallpaper base stock by hot pressing, then that the wallpaper of stereotyped embroidered cloth and surface recombination EVA adhesive film is former
Paper is compound；Selected EVA adhesive film be thickness between 0.01-0.1mm, and fusing point is more than 70 DEG C.
As a further illustration of the above scheme, described embroidered cloth with surface recombination the answering of the wallpaper base stock of EVA glued membranes
Conjunction is that the fitting of the back side of the surface with glue of wallpaper base stock and embroidered cloth is placed in parallel into alignment selvedge and trimming, is heated using hot press multiple
Close, hot pressing temperature is in the range of 90-110 DEG C, and hot pressing time heats compound tense between the 30-50 seconds, and the embroidery of embroidered cloth just faces
On, heating platen is to the heating of embroidery front, and the breadth of hot press heating breadth is 2.5-3.5 rice, and the length heated every time is 1 meter and arrived
Between 1.5 meters, segmented heat pressure adhesive, whole process embroidered cloth and wallpaper base stock are used to embroidered cloth and wallpaper base stock by hot press
Continuous compound centre not severing.
For the further explanation of such scheme, the embroidered cloth fabric described in step A is bafta, linen, wool fabric,
One of silk fabric, nylon fabric, polypropylene fabric, dacron, leather, Flocked fabric or non-woven fabrics.
The beneficial effects of the invention are as follows：A kind of water-soluble embroidery seamless wall cloth production technology involved in the present invention, Neng Gousheng
Output tables face has the seamless wall cloth of real stereoeffect.
Brief description of the drawings
Fig. 1 is production technological process of the present invention；
Fig. 2 is saturation impregnation and dehumidifier process schematic representation.
Mark is described as follows in figure：1- webs；2- net belts；3- steeping vats；4- adhesives；5- track rollers；6- is true
Dead slot；7- slots.
Embodiment
The present invention is further described with specific embodiment below in conjunction with the accompanying drawings.
Embodiment
A kind of water-soluble embroidery seamless wall cloth production technology involved by the present embodiment, is comprised the following steps successively：
Step A, embroidered cloth fabric is chosen；Embroidered cloth fabric is bafta, linen, wool fabric, silk fabric, nylon fabric, third
One of synthetic fibre fabric, dacron, leather, Flocked fabric or non-woven fabrics, choose dacron in the present embodiment.
Step B, it is fabric is compound with soluble non-woven fabrics；It is using water solubility that embroidered cloth fabric is compound with soluble non-woven fabrics
Glue is bonded or sutured using water-soluble line, the present embodiment be from be water soluble glue carry out it is compound.Embroidered cloth base
Uniformly sprinkling water soluble glue, then lead to roll and rust cloth fabric and soluble non-woven fabrics are bonded between cloth and soluble non-woven fabrics
Together.
Soluble non-woven fabrics are equipped with water soluble adhesive and are made using Water-soluble polyvinyl alcohol chopped fiber as raw material, selected
By the use of be water-soluble polyvinyl alcohol fibers as raw material, fineness is 1.56dtex or 1.67dtex, fibre length 38mm, this reality
It is 1.56dtex to apply the fibre fineness selected by example.Water soluble adhesive is polyvinyl alcohol water-soluble glue, by the poly- of 2.2-2.5%
Vinyl alcohol water distribution boiling makes its dissolving stir compositions, is 2.4% polyvinyl alcohol selected by the present embodiment.
The preparation technology flow of the soluble non-woven fabrics is：Fiber just shredding → smart shredding → combing → lapping → air-flow into
Net → saturation impregnation → dehumidifier → dry → prolong net bake sizing → pressing → calen-dering process → arrangement it is coiled → rewinding examines.
Saturation impregnation is that fiber is had into certain thickness and uniform web drawing in net belt through air lay
Lead down, after steeping vat, allow web saturated absorption water soluble adhesive；Dehumidifier is by immersed with water soluble adhesive
Web under the guiding of net belt, after vacuum tank, slot quilt of the unnecessary water soluble adhesive from vacuum tank
Sop up.
Plate and on the one hand calen-dering process can cause product surface（It can be single or double）It is smooth, on the other hand may be used
Make it that non-woven fabrics is closely knit, improves intensity, volume is reduced, is readily transported.The present invention uses one side calen-dering process.
Step C, to the embroidered cloth fabric after step B processing, computerized embroidery is carried out according to pattern, successively by following step
Suddenly：
Step C1, the designed pattern typing computer of embroidery computer printing is carried out according to pattern, computer printing is carried out according to pattern
Programming.For more complicated pattern, pattern is first carried out hand embroidering, the hand-embroidered pattern embroidered then is passed through scanning again
Instrument typing computer, then hand-embroidered pattern is made base map and programmed with reference to the making sheet of hand-embroidered base map, examination embroidery is carried out after the completion of plate-making, correcting, is led to
Correcting, which is embroidered, after examination several times finally decides qualified embroidery program；
Step C2, computerized emboridering machine is embroidered：The qualified embroidery program entry computerized emboridering machine that will be completed, it is embroidered needing
Stretched tight by the embroidered cloth fabric with soluble non-woven fabrics after compound on framework, open embroidery machine carry out continuously repeating embroidery, directly
To the whole embroidered completion of cloth.It is used in the present invention embroidery fabric be breadth between 2.7 meters to 3.2 meters, length arrives at 40 meters
Whole yardage roll between 200 meters.
Step D, to the embroidered cloth fabric after step C embroidery, water-soluble processing is carried out, forms embroidered cloth.Water solubility processing
Refer to by the embroidered cloth fabric after step C processing in the tank with 90-100 DEG C of water by and 3-5min being handled, water-soluble
Material is dissolved in water, and forming surface has the embroidered cloth of stereoeffect.
Step E, the embroidered cloth obtained to step D carries out the mould proof processing of waterproof；The mould proof processing of waterproof is that embroidered cloth is immersed in contain
In the solution for having waterproofing agent and mould inhibitor, waterproofing agent and mould inhibitor is uniformly adhered in embroidered cloth, added in per kilogram water anti-
20-60 grams of 10 grams -30 grams of water formulation and mould inhibitor；Heat treatment is dried to the embroidered cloth after the mould proof solution of dipped waterproof again,
That split both ends are articulated on needle plate by machine automatically by embroidered cloth after pressure roller extrudes unnecessary slurries, needle plate both ends with
Mechanical movement connection split enters baking oven, and baking oven is maintained at 160 DEG C by electrical heating blower fan air blast according to fabric difference oven temperature
To 220 DEG C, by continuous constant temperature oven, after electrostatic is removed in supercooling, obtain well-pressed, attractive in appearance there is waterproof antimildew function
Embroidered cloth.
Step F, the embroidered cloth after step D processing and wall paper body paper are compound.It is to first have to an EVA glued membrane to pass through hot pressing and wall
Paper body paper is compound, then that the wallpaper base stock of stereotyped embroidered cloth and surface recombination EVA adhesive film is compound；Selected EVA glue
Film be thickness between 0.01-0.1mm, and fusing point is more than 70 DEG C.
Embroidered cloth and surface recombination the compound of the wallpaper base stock of EVA glued membranes are by the surface with glue and embroidered cloth of wallpaper base stock
Back side fitting is placed in parallel alignment selvedge and trimming, compound using hot press heating, and hot pressing temperature is in the range of 90-110 DEG C, heat
The time is pressed to heat compound tense between the 30-50 seconds, the embroidery of embroidered cloth is face-up, and heating platen is to the heating of embroidery front, hot press
The breadth of heating breadth is 2.5-3.5 rice, between the length heated every time is 1 meter to 1.5 meters, by hot press to embroidered cloth and wall
Paper body paper uses segmented heat pressure adhesive, whole process embroidered cloth and wallpaper base stock continuously compound centre not severing.
Step G, in the compound one layer of adhesive layer in the back side of wall paper body paper, one layer of release liners is adhered to again on adhesive layer, are obtained
Embroidery wall cloth；
Step H, embroidery wall cloth is examined, storage through cutting edge clot.
Preferred embodiment of the invention described in detail above.It should be appreciated that one of ordinary skill in the art without
Creative work can is needed to make many modifications and variations according to the design of the present invention.Therefore, all technologies in the art
Personnel are available by logical analysis, reasoning, or a limited experiment on the basis of existing technology under this invention's idea
Technical scheme, all should be in the protection domain being defined in the patent claims.
Claims (10)
1. a kind of water-soluble embroidery seamless wall cloth production technology, it is characterised in that comprise the following steps successively：
Step A, embroidered cloth fabric is chosen；
Step B, it is embroidered cloth fabric and soluble non-woven fabrics is compound；
Step C, to the embroidered cloth fabric after step B processing, computerized embroidery is carried out according to pattern；
Step D, to the embroidered cloth fabric after step C embroidery, water-soluble processing is carried out, forms embroidered cloth；
Step E, the embroidered cloth obtained to step D carries out the mould proof processing of waterproof；
Step F, the embroidered cloth after step D processing and wall paper body paper are compound.
2. water-soluble embroidery seamless wall cloth production technology as claimed in claim 1, it is characterised in that also include,
Step G, in the compound one layer of adhesive layer in the back side of wall paper body paper, one layer of release liners is adhered to again on adhesive layer, are embroidered
Wall paper；
Step H, embroidery wall cloth is examined, storage through cutting edge clot.
3. water-soluble embroidery seamless wall cloth production technology as claimed in claim 1, it is characterised in that in step B, embroidered cloth fabric with
Compound soluble non-woven fabrics are to be bonded using water soluble glue or sutured using water-soluble line.
4. the water-soluble embroidery seamless wall cloth production work as described in claim 1 or 3, it is characterised in that described water-soluble nonwoven
Cloth is equipped with water-soluble adhesive and is made, its preparation technology flow is using Water-soluble polyvinyl alcohol chopped fiber as raw material：At the beginning of fiber
Shredding → smart shredding → combing → lapping → air lay → saturation impregnation → dehumidifier → is dried → prolonged net and bakes sizing → pressing
→ calen-dering process → arrangement is coiled → and rewinding examines；The saturation impregnation be by fiber through air lay have certain thickness and
Uniform web is under the guiding of net belt, after steeping vat, allows web saturated absorption water soluble adhesive；Institute
State dehumidifier be by immersed with water soluble adhesive web under the guiding of net belt, it is unnecessary after vacuum tank
Water soluble adhesive sopped up from the slot of vacuum tank；Described water soluble adhesive is polyvinyl alcohol water-soluble glue, by
2.2-2.5% polyvinyl alcohol water distribution boiling makes it dissolve the composition that stirs.
5. water-soluble embroidery seamless wall cloth production technology as claimed in claim 1, it is characterised in that in step C, described computer
Embroidery, successively as follows：
Step C1, the designed pattern typing computer of embroidery computer printing is carried out according to pattern, computer printing is carried out according to pattern
Programming；
Step C2, computerized emboridering machine is embroidered：The qualified embroidery program entry computerized emboridering machine that will be completed, it is embroidered needing
Embroidered cloth fabric stretch tight on framework, open embroidery machine carry out continuously repeating embroidery.
6. water-soluble embroidery seamless wall cloth production technology as claimed in claim 1, it is characterised in that in step D, described is water-soluble
Property processing refer to by step C processing after embroidered cloth fabric in the tank with 90-100 DEG C of water by the way that water-soluble substances is molten
In Xie Shui.
7. water-soluble embroidery seamless wall cloth production technology as claimed in claim 1, it is characterised in that in step E, described waterproof
Mould proof processing is that embroidered cloth is immersed in the solution containing waterproofing agent and mould inhibitor, waterproofing agent and mould inhibitor is uniformly adhered to
In embroidered cloth, 20-60 grams of 10 grams -30 grams of water repellent preparation and mould inhibitor are added in per kilogram water；Again to the mould proof solution of dipped waterproof after
Embroidered cloth heat treatment is dried, be that machine is automatically by split both ends by embroidered cloth after pressure roller extrudes unnecessary slurries
It is articulated on needle plate, needle plate both ends enter baking oven with mechanical movement connection split, and baking oven is by electrical heating blower fan air blast, according to fabric
Different oven temperatures are maintained at 160 DEG C to 220 DEG C, by continuous constant temperature oven, after electrostatic is removed in supercooling, obtain it is well-pressed,
Embroidered cloth with waterproof antimildew function attractive in appearance.
8. water-soluble embroidery seamless wall cloth production technology as claimed in claim 1, it is characterised in that in step F, described embroidered cloth
It is compound with wall paper body paper, be that to first have to an EVA glued membrane compound with wallpaper base stock by hot pressing, then stereotyped embroidered cloth and
The wallpaper base stock of surface recombination EVA adhesive film is compound；Selected EVA adhesive film be thickness between 0.01-0.1mm, and fusing point
More than 70 DEG C.
9. water-soluble embroidery seamless wall cloth production technology as claimed in claim 8, it is characterised in that described embroidered cloth is answered with surface
It is that the fitting of the back side of the surface with glue of wallpaper base stock and embroidered cloth is placed in parallel into alignment to have closed the compound of the wallpaper base stock of EVA glued membranes
Selvedge and trimming, using hot press heat it is compound, hot pressing temperature in the range of 90-110 DEG C, hot pressing time between the 30-50 seconds,
Compound tense is heated, the embroidery of embroidered cloth is face-up, and for heating platen to the heating of embroidery front, the breadth of hot press heating breadth is 2.5-
3.5 meters, between the length heated every time is 1 meter to 1.5 meters, segmented hot pressing is used to embroidered cloth and wallpaper base stock by hot press
Bonding, whole process embroidered cloth and wallpaper base stock continuously compound centre not severing.
10. water-soluble embroidery seamless wall cloth production technology as claimed in claim 1, it is characterised in that the embroidered cloth described in step A
Fabric is bafta, linen, wool fabric, silk fabric, nylon fabric, polypropylene fabric, dacron, leather, Flocked fabric
Or one of non-woven fabrics.
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| CN201710675496.6A CN107558676A (en) | 2017-08-09 | 2017-08-09 | A kind of water-soluble embroidery seamless wall cloth production technology |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108677405A (en) * | 2018-04-24 | 2018-10-19 | 江苏惟妙纺织科技有限公司 | A kind of anti-shrinkage lace of the base fabric containing highly-water-soluble |
| CN111235782A (en) * | 2020-02-26 | 2020-06-05 | 广东溢达纺织有限公司 | Three-dimensional embroidery method and three-dimensional embroidery product |
| CN111764050A (en) * | 2020-06-19 | 2020-10-13 | 北京卫星制造厂有限公司 | Insulation board production line |
| CN113089187A (en) * | 2021-02-21 | 2021-07-09 | 金大付 | Medical long fiber non-woven fabric preparation device and method |
| CN115044312A (en) * | 2022-07-08 | 2022-09-13 | 浙江雅琪诺装饰材料有限公司 | EVA (ethylene-vinyl acetate) laminating self-adhesive seamless wall cloth and preparation method thereof |
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| CN103382759A (en) * | 2013-06-25 | 2013-11-06 | 海盐联翔刺绣工艺品有限公司 | Seamless embroidery wall cloth and manufacturing method thereof |
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| JP2005171446A (en) * | 2003-12-15 | 2005-06-30 | Toppan Printing Co Ltd | Wall paper blocking volatile harmful substance |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108677405A (en) * | 2018-04-24 | 2018-10-19 | 江苏惟妙纺织科技有限公司 | A kind of anti-shrinkage lace of the base fabric containing highly-water-soluble |
| CN111235782A (en) * | 2020-02-26 | 2020-06-05 | 广东溢达纺织有限公司 | Three-dimensional embroidery method and three-dimensional embroidery product |
| CN111235782B (en) * | 2020-02-26 | 2021-03-26 | 广东溢达纺织有限公司 | Three-dimensional embroidery method and three-dimensional embroidery product |
| CN111764050A (en) * | 2020-06-19 | 2020-10-13 | 北京卫星制造厂有限公司 | Insulation board production line |
| CN113089187A (en) * | 2021-02-21 | 2021-07-09 | 金大付 | Medical long fiber non-woven fabric preparation device and method |
| CN115044312A (en) * | 2022-07-08 | 2022-09-13 | 浙江雅琪诺装饰材料有限公司 | EVA (ethylene-vinyl acetate) laminating self-adhesive seamless wall cloth and preparation method thereof |
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Address after: 314000 No. 5 Yixing Road, Wuyuan Street Industrial New Area, Haiyan County, Jiaxing City, Zhejiang Province Applicant after: Zhejiang Lianxiang Smart Home Co., Ltd. Address before: 314000 No. 5 Yixing Road, Wuyuan Industrial New Area, Haiyan County, Jiaxing City, Zhejiang Province Applicant before: Zhejiang Lian Xiang home decoration Limited by Share Ltd |
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Application publication date: 20180109 |
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