CN107139780A - A kind of conductor rail and its manufacture method - Google Patents
A kind of conductor rail and its manufacture method Download PDFInfo
- Publication number
- CN107139780A CN107139780A CN201710405741.1A CN201710405741A CN107139780A CN 107139780 A CN107139780 A CN 107139780A CN 201710405741 A CN201710405741 A CN 201710405741A CN 107139780 A CN107139780 A CN 107139780A
- Authority
- CN
- China
- Prior art keywords
- matrix
- fluid layer
- award
- conductor rail
- trench structure
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000004020 conductor Substances 0.000 title claims abstract description 22
- 238000000034 method Methods 0.000 title claims abstract description 22
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 14
- 239000012530 fluid Substances 0.000 claims abstract description 57
- 239000011159 matrix material Substances 0.000 claims abstract description 57
- 239000000463 material Substances 0.000 claims abstract description 15
- 238000005452 bending Methods 0.000 claims abstract description 7
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 14
- 238000003490 calendering Methods 0.000 claims description 14
- 239000004411 aluminium Substances 0.000 claims description 13
- 229910000838 Al alloy Inorganic materials 0.000 claims description 6
- 239000000203 mixture Substances 0.000 claims description 6
- 239000010935 stainless steel Substances 0.000 claims description 5
- 229910001220 stainless steel Inorganic materials 0.000 claims description 5
- 230000006835 compression Effects 0.000 claims description 3
- 238000007906 compression Methods 0.000 claims description 3
- 238000001125 extrusion Methods 0.000 claims description 3
- 229910052782 aluminium Inorganic materials 0.000 description 12
- 229910000831 Steel Inorganic materials 0.000 description 10
- 239000010959 steel Substances 0.000 description 10
- 238000005299 abrasion Methods 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- 238000002679 ablation Methods 0.000 description 1
- 239000003082 abrasive agent Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 210000002421 cell wall Anatomy 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000006056 electrooxidation reaction Methods 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 238000005065 mining Methods 0.000 description 1
- 238000005554 pickling Methods 0.000 description 1
- 238000003908 quality control method Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60M—POWER SUPPLY LINES, AND DEVICES ALONG RAILS, FOR ELECTRICALLY- PROPELLED VEHICLES
- B60M1/00—Power supply lines for contact with collector on vehicle
- B60M1/30—Power rails
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Forging (AREA)
Abstract
The present invention relates to a kind of conductor rail and its manufacture method, it at least includes matrix and is connected with the matrix and harder than the material of the matrix awards fluid layer, the fluid layer of awarding curves inwardly the trench structure to be formed for a kind of band by both sides, and angle after bending is less than 90 °；At least part matrix is stretched into trench structure groove, matrix or/and awards fluid layer by plastic deformation, is realized matrix and is awarded fluid layer and be brought into close contact.
Description
Technical field
The present invention relates to a kind of conductor rail and its manufacture method.
Background technology
Steel-aluminium composite conducting rail is typically to be composited by bimetallic material, i.e. aluminium section bar body and abrasion resistant coating.Steel aluminium
Composite conducting rail has diversified forms release at present, wherein as I-shaped rail and C-shaped-track have been widely used in subway, the rail such as single track
Road traffic electric power system, mining, metallurgy, harbour, main facilities, the mobile electric power system of equipment used in recreation ground also have compared with
Many application cases.
Chinese patent ZL998118370, ZL2007100492487 and ZL2007101455907 disclose a kind of conduction
Rail and its manufacture method, the brush face that it is connected by a matrix and one with the matrix and is made up of a kind of more resistant material
Composition, is provided with the lath or convex stretched along the length direction in brush face on the part formed towards matrix side in brush face
Rise, wherein each lath or the raised long and narrow side in a longitudinal direction with brush face part are collectively forming a recess, by the material of matrix
Material filling.The two difference is in the pattern difference in complex method difference and brush face section bar.
French Patent (FRP) FR2286680A1 discloses a kind of conductor rail and its manufacture method, and this conductor rail is by an aluminium
Matrix and one are connected with aluminum substrate and by a kind of more resistant stainless steel band（Brush face）Composition, steel band upper surface passes through roll-in
Obtain and smooth award flow table face.Stainless steel band has the deformation on along its length and is pressed into aluminum substrate, and its edge inserts aluminium base
Locked by concora crush roller or crease roller in groove on body, the deformation on length direction is continuous V-shaped groove.
The brush face section bar production of wherein first, second and third kind embodiment has diversified forms：Extruding；Rolling-drawing
Pull out or milling process, these technical process are cumbersome, quality control difficulty is larger, and production cost is higher, rectified in addition in view of required
Directly, the intermediate processing steps such as pickling, cost is very high on the whole and complexity for the manufacture method of brush face section bar.
4th kind of embodiment its combination process only has to be deformed at two：1st, there is steel band waist continuous V-shaped groove to deform and press
Enter aluminium section bar；2nd, steel band edge is inserted in the groove of aluminium section bar, and aluminium section bar cell wall pins steel band by concora crush roller or corrugation roll press
Edge.The important faying face of this complex method is plane or almost plane, therefore its bond strength is not high, under arms process
In steel band stress skewness is caused due to temperature change and abrasion, ablation, the possibility that steel aluminium is disengaged is larger；Add compound
During work, because the extension speed of top and waist steel band is difficult to control to, steel band can not be compound with matrix material well, because
Steam, dust in this Service Environment etc. will enter the two faying face, cause the generation of electrochemical corrosion.
The content of the invention
It is an object of the invention to provide a kind of conductor rail, in the case where meeting bond strength, its faying face is in various works
Laminating can be met under condition closely, and with more simplified production technology and lower cost.
To achieve the above object, the technical scheme is that：A kind of conductor rail, it at least includes matrix（100）With with
The matrix（100）It is connected and than the matrix（100）Material it is harder award fluid layer（200）, it is described to award fluid layer（200）For a kind of band
Material curves inwardly the trench structure to be formed, angle after bending by both sides（θ）Less than 90 °；At least part matrix（100）Stretch into
In trench structure groove, matrix（100）Or/and award fluid layer（200）By plastic deformation, matrix is realized（100）With award fluid layer（200）
It is brought into close contact.
Preferentially, matrix（100）The part both sides stretched into trench structure groove are convex, middle concave.
Preferentially, fluid layer is awarded（200）Middle bent so that the part that matrix is stretched into trench structure groove is with awarding fluid layer
（200）Gap is relatively small in the middle part of the space of inner side composition, and both sides gap is relatively large.
Preferentially, fluid layer is awarded（200）Both sides curve inwardly part have rough surface.
Preferentially, matrix（100）At least there are two press strips（101）, trench structure is fitted tightly over by plastic deformation
Both sides（201）Outside.
Preferentially, matrix（100）With with awarding fluid layer（200）Corresponding assembling groove（102）, award fluid layer（200）It is embedded
Wherein, assembling groove（102）Inner surface award fluid layer by deforming assembling process at least one times with corresponding（200）Surface be affixed
Close.
Preferentially, matrix（100）For aluminium and aluminum alloy extrusion section bar, fluid layer is awarded（200）For stainless steel band bending groove profile knot
Structure.
The production method of the conductor rail, it comprises the following steps：
First, fluid layer is awarded（200）Its assembling groove set is embedded as by its trench structure（102）It is interior；
Secondly, matrix（100）With award fluid layer（200）Pass through the first calendaring tool（300）, the second calendaring tool（400）By with such as
Under type is pressed against each other, i.e. the first calendaring tool（300）It is pressed towards and awards fluid layer（200）Award stream interface（β）, while the second flattener
Tool（400）By matrix（200）Pressed to from its back and award fluid layer（200）So that matrix（100）Or/and award fluid layer（200）Mould
Property deformation；At the same time, the 3rd calendaring tool（500）By matrix（100）Material（103）From outside lateral compression, make described
The side wall of material（γ）Perpendicular to award stream interface（β）, and make the assembling groove（102）Inwall be extruded at least in part
To awarding fluid layer（200）The inner and outer surfaces of trench structure, make the inwall and the inner and outer surfaces bonded to each other.
The beneficial effects of the invention are as follows：
1st, the herein described difficulty of processing for awarding fluid layer is small, and technique is simpler, and production cost is relatively low；
2nd, the both sides for awarding fluid layer curve inwardly part with rough surface, can prevent from being combined between rear steel aluminium because of different heat
Play caused by swollen coefficient.
3rd, herein described conductor rail combination process awards fluid layer by the large deformation locking of matrix, and bond strength is high, can be true
Guarantor is brought into close contact therebetween, and reduction contact resistance is small, and effectively can prevent corrosive medium from entering.
Brief description of the drawings
Accompanying drawing describes the present invention in detail, wherein：
Fig. 1 shows that three kinds of differences award fluid layer cross-sectional view, wherein I awards fluid layer for planar base surface, and II to award fluid layer both sides convex, middle
Recessed, III, which awards fluid layer both sides, curves inwardly part with rough surface；
Fig. 2 shows the matrix cross sections figure before deformation assembling；
Fig. 3 shows matrix by calendaring tool and awards fluid layer progress plastic deformation assembling；
Fig. 4 shows the cross-sectional view of the conductor rail of the present invention after plastic deformation assembling；
Fig. 5 shows the plastic deformation mode of second of embodiment；
Fig. 6 shows the conductor rail of second of embodiment.
Embodiment
Fig. 1, Fig. 2 show two parts of conductor rail in the first embodiment of the invention, and it includes the base of C-shaped
Body（100）With with the matrix（100）It is connected and by than the matrix（100）Material it is hard high-abrasive material composition award fluid layer
（200）, it is described to award fluid layer（200）Curved inwardly for a kind of band by both sides the trench structure to be formed, angle after bending（θ）
Less than 90 °；At least part matrix（100）Stretch into trench structure groove, matrix（100）Or/and award fluid layer（200）Become by plasticity
Shape, realizes matrix（100）With award fluid layer（200）It is brought into close contact.Matrix（100）For aluminium and aluminum alloy extrusion section bar, fluid layer is awarded
（200）For stainless steel band bending trench structure.
As shown in Figure 3, Figure 4, the deformation assembling of the conductor rail comprises the following steps：
First, fluid layer is awarded（200）Its assembling groove set is embedded as by its trench structure（102）It is interior；
Secondly, matrix（100）With award fluid layer（200）Pass through the first calendaring tool（300）, the second calendaring tool（400）By with such as
Under type is pressed against each other, i.e. the first calendaring tool（300）It is pressed towards and awards fluid layer（200）Award stream interface（β）, while the second flattener
Tool（400）By matrix（200）Pressed to from its back and award fluid layer（200）So that matrix（100）Or award fluid layer（200）Generation plasticity
Deformation；At the same time, the 3rd calendaring tool（500）By matrix（100）Material（103）From outside lateral compression, make the material
The side wall of material（γ）Perpendicular to award stream interface（β）, and make the assembling groove（102）Inwall be extruded at least in part
Award fluid layer（200）The inner and outer surfaces of trench structure, make the inwall and the inner and outer surfaces bonded to each other.
Award fluid layer（200）Inner edge surface after assembling process with matrix（100）Corresponding surface is brought into close contact.
As shown in Figure 5, Figure 6, also there is second embodiment in the present invention, wherein with the first embodiment identical part
Repeat no more, the difference of the present embodiment is matrix（200）Using I-shaped structure.Calendaring tool（300,400,500）
The outline of the basic envelope power rail in pass space of composition, its manufacture method is identical with the first embodiment.
All features disclosed in this specification, or disclosed all methods or during the step of, except mutually exclusive
Feature and/or step beyond, can combine in any way.
This specification（Including any accessory claim, summary and accompanying drawing）Disclosed in any feature, except non-specifically is chatted
State, can alternative features equivalent by other or with similar purpose replaced.I.e., unless specifically stated otherwise, each feature
It is an example in a series of equivalent or similar characteristics.
The invention is not limited in foregoing embodiment.The present invention, which is expanded to, any in this manual to be disclosed
New feature or any new combination, and disclose any new method or process the step of or any new combination.
Claims (8)
1. a kind of conductor rail, it at least includes matrix（100）With with the matrix（100）It is connected and than the matrix（100）Material
Harder awards fluid layer（200）, it is characterised in that it is described to award fluid layer（200）A kind of band curves inwardly to be formed by both sides
Trench structure, angle after bending（θ）Less than 90 °；At least part matrix（100）Stretch into trench structure groove, matrix（100）
Or/and award fluid layer（200）By plastic deformation, matrix is realized（100）With award fluid layer（200）It is brought into close contact.
2. conductor rail according to claim 1, it is characterised in that matrix（100）The part two stretched into trench structure groove
Side is convex, middle concave.
3. conductor rail according to claim 1, it is characterised in that award fluid layer（200）Middle bent so that matrix stretches into groove
Part in type structure grooves is with awarding fluid layer（200）Gap is relatively small in the middle part of the space of inner side composition, and both sides gap is relatively large.
4. conductor rail according to claim 1, it is characterised in that award fluid layer（200）Both sides curve inwardly part have
Rough surface.
5. conductor rail according to claim 1, it is characterised in that matrix（100）At least there are two press strips（101）, warp
Cross plastic deformation and be fitted tightly over trench structure both sides（201）Outside.
6. conductor rail according to claim 1, it is characterised in that matrix（100）With with awarding fluid layer（200）Corresponding dress
With groove（102）, award fluid layer（200）It is embedded, assembling groove（102）Inner surface by deforming assembling process at least one times
Fluid layer is awarded with corresponding（200）Surface fit.
7. conductor rail according to claim 1, it is characterised in that matrix（100）For aluminium and aluminum alloy extrusion section bar, stream is awarded
Layer（200）For stainless steel band bending trench structure.
8. a kind of method of conductor rail described in manufacturing claims 1, it is characterised in that it comprises the following steps：
First, fluid layer is awarded（200）Its assembling groove set is embedded as by its trench structure（102）It is interior；
Secondly, matrix（100）With award fluid layer（200）Pass through the first calendaring tool（300）, the second calendaring tool（400）By with such as
Under type is pressed against each other, i.e. the first calendaring tool（300）It is pressed towards and awards fluid layer（200）Award stream interface（β）, while the second flattener
Tool（400）By matrix（200）Pressed to from its back and award fluid layer（200）So that matrix（100）Or/and award fluid layer（200）Mould
Property deformation；At the same time, the 3rd calendaring tool（500）By matrix（100）Material（103）From outside lateral compression, make described
The side wall of material（γ）Perpendicular to award stream interface（β）, and make the assembling groove（102）Inwall be extruded at least in part
To awarding fluid layer（200）The inner and outer surfaces of trench structure, make the inwall and the inner and outer surfaces bonded to each other.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710405741.1A CN107139780A (en) | 2017-06-02 | 2017-06-02 | A kind of conductor rail and its manufacture method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710405741.1A CN107139780A (en) | 2017-06-02 | 2017-06-02 | A kind of conductor rail and its manufacture method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107139780A true CN107139780A (en) | 2017-09-08 |
Family
ID=59780677
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710405741.1A Pending CN107139780A (en) | 2017-06-02 | 2017-06-02 | A kind of conductor rail and its manufacture method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107139780A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107719188A (en) * | 2017-11-06 | 2018-02-23 | 成都金和工贸有限公司 | A kind of copper-aluminum composite contact wire and its manufacture method |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5079825A (en) * | 1987-07-01 | 1992-01-14 | Kawasaki Jukogyo Kabushiki Kaisha | Method of manufacturing composite structures |
| CN1322173A (en) * | 1998-10-09 | 2001-11-14 | 保罗·瓦勒两合公司 | Conductor rail for supplying power and production method therefor |
| CN2666727Y (en) * | 2003-11-07 | 2004-12-29 | 西安交通大学 | Steel-aluminium composite electric conductor rail |
| JP2007145065A (en) * | 2005-11-24 | 2007-06-14 | Sumitomo Electric Ind Ltd | Composite rigid electric train line and manufacturing method thereof |
| CN101058299A (en) * | 2007-06-06 | 2007-10-24 | 曾鉴 | Conductor rail and manufacturing method thereof |
| CN201009767Y (en) * | 2007-03-08 | 2008-01-23 | 李陶逸 | Steel-aluminum compounding conductor rail |
| CN101134442A (en) * | 2006-08-30 | 2008-03-05 | 保罗·瓦尔有限公司和两合公司 | Method for manufacturing contact rail |
| CN201534504U (en) * | 2009-04-14 | 2010-07-28 | 陆强 | Steel-aluminum composite contact rail |
| CN102180104A (en) * | 2011-02-27 | 2011-09-14 | 李雷 | Steel-aluminum compound rail production line |
| CN206765855U (en) * | 2017-06-02 | 2017-12-19 | 成都金和工贸有限公司 | A kind of conductor rail |
-
2017
- 2017-06-02 CN CN201710405741.1A patent/CN107139780A/en active Pending
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5079825A (en) * | 1987-07-01 | 1992-01-14 | Kawasaki Jukogyo Kabushiki Kaisha | Method of manufacturing composite structures |
| CN1322173A (en) * | 1998-10-09 | 2001-11-14 | 保罗·瓦勒两合公司 | Conductor rail for supplying power and production method therefor |
| CN2666727Y (en) * | 2003-11-07 | 2004-12-29 | 西安交通大学 | Steel-aluminium composite electric conductor rail |
| JP2007145065A (en) * | 2005-11-24 | 2007-06-14 | Sumitomo Electric Ind Ltd | Composite rigid electric train line and manufacturing method thereof |
| CN101134442A (en) * | 2006-08-30 | 2008-03-05 | 保罗·瓦尔有限公司和两合公司 | Method for manufacturing contact rail |
| CN201009767Y (en) * | 2007-03-08 | 2008-01-23 | 李陶逸 | Steel-aluminum compounding conductor rail |
| CN101058299A (en) * | 2007-06-06 | 2007-10-24 | 曾鉴 | Conductor rail and manufacturing method thereof |
| CN201534504U (en) * | 2009-04-14 | 2010-07-28 | 陆强 | Steel-aluminum composite contact rail |
| CN102180104A (en) * | 2011-02-27 | 2011-09-14 | 李雷 | Steel-aluminum compound rail production line |
| CN206765855U (en) * | 2017-06-02 | 2017-12-19 | 成都金和工贸有限公司 | A kind of conductor rail |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107719188A (en) * | 2017-11-06 | 2018-02-23 | 成都金和工贸有限公司 | A kind of copper-aluminum composite contact wire and its manufacture method |
| CN107719188B (en) * | 2017-11-06 | 2023-07-07 | 成都金和工贸有限公司 | Copper-aluminum composite contact wire and manufacturing method thereof |
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| PB01 | Publication | ||
| PB01 | Publication | ||
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Application publication date: 20170908 |