CN106837477A - One kind burning blender - Google Patents

One kind burning blender Download PDF

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Publication number
CN106837477A
CN106837477A CN201710089936.XA CN201710089936A CN106837477A CN 106837477 A CN106837477 A CN 106837477A CN 201710089936 A CN201710089936 A CN 201710089936A CN 106837477 A CN106837477 A CN 106837477A
Authority
CN
China
Prior art keywords
inner casing
housing
hole
combustion
chamber
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201710089936.XA
Other languages
Chinese (zh)
Inventor
魏罡
王蒸
肖俊强
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Tianjin Xingjie Automobile Emission Control System Co Ltd
Original Assignee
Tianjin Xingjie Automobile Emission Control System Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Tianjin Xingjie Automobile Emission Control System Co Ltd filed Critical Tianjin Xingjie Automobile Emission Control System Co Ltd
Priority to CN201710089936.XA priority Critical patent/CN106837477A/en
Publication of CN106837477A publication Critical patent/CN106837477A/en
Pending legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/02Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust
    • F01N3/021Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters
    • F01N3/023Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters using means for regenerating the filters, e.g. by burning trapped particles
    • F01N3/025Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters using means for regenerating the filters, e.g. by burning trapped particles using fuel burner or by adding fuel to exhaust
    • F01N3/0253Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters using means for regenerating the filters, e.g. by burning trapped particles using fuel burner or by adding fuel to exhaust adding fuel to exhaust gases
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N11/00Monitoring or diagnostic devices for exhaust-gas treatment apparatus, e.g. for catalytic activity
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N2240/00Combination or association of two or more different exhaust treating devices, or of at least one such device with an auxiliary device, not covered by indexing codes F01N2230/00 or F01N2250/00, one of the devices being
    • F01N2240/14Combination or association of two or more different exhaust treating devices, or of at least one such device with an auxiliary device, not covered by indexing codes F01N2230/00 or F01N2250/00, one of the devices being a fuel burner
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N2560/00Exhaust systems with means for detecting or measuring exhaust gas components or characteristics
    • F01N2560/06Exhaust systems with means for detecting or measuring exhaust gas components or characteristics the means being a temperature sensor
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/40Engine management systems

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Processes For Solid Components From Exhaust (AREA)

Abstract

The invention provides one kind burning blender, including the cylindrical shell that two ends are shunk respectively inwards, inner casing is arranged with housing, one end of housing is removably connected with oil atomizing device, the chamber that inner casing is formed is separate internal combustion chamber, and inner casing one end is provided with mixed-rectification structure, and housing exterior walls are provided with offgas duct, outer row air cavity is formed by dividing plate between housing and interior shell side wall, offgas duct is connected with the outer row air cavity.A kind of burning blender of the present invention, it is integrated by the way that multiple chambers are carried out, reduce the volume of existing product, simultaneously, the optimization of Flow and heat flux is realized, fuel is realized and is preferably burnt, in the case of reducing energy consumption, DPF has been reached in raw condition, finally ensure that the emissions object of diesel particulate.

Description

One kind burning blender
Technical field
The invention belongs to diesel motor exhaust Remanufacture field, more particularly, to one kind burning blender.
Background technology
The exhaust pollutant of Diesel engine mainly includes oxynitrides and particulate matter.With diesel engine emissions method The upgrading of rule, further treatment is needed to the particulate matter in motor exhaust.DPF(Diesel Particulate Filter), diesel particulate filter, refers in diesel engine truck exhaust system, and particulate matter in exhaust is reduced by filtering (PM) device.DPF is arranged in Diesel Engine Exhaust Pipe, and exhaust is when passing through, PM by filter core adsorption filtration, with the working time Increase, filter core inside PM increases, and causes exhaust back pressure to raise, and will influence the economy of the dynamic property of diesel engine.Removal particulate is caught The process of particulate is the dpf regeneration of particle trapper in storage, DPF initiative regenerations refer to by gas flow temperature by external energy The initiation temperature of particulate is brought up to, and then the particle burning of trapping is reached the purpose for regenerating filtering bodies, at present, traditional active Regeneration techniques includes the various ways such as the injection combustion-supporting regeneration of fuel oil, electrical heating regeneration, microwave heating regeneration, and wherein oil spout is combustion-supporting again It is raw, it is have that burning is insufficient mostly, add in realizing dpf regeneration currently existing scheme by oil jetting combustion heat release in blast pipe Situations such as heat is uneven, component structural is complicated.For this kind of situation, the present invention proposes a kind of burning blender, by multiple Chamber has carried out integrated, and the volume of existing product is greatly reduced, meanwhile, the optimization of Flow and heat flux is realized, realize Fuel preferably burns, and in the case of reducing energy consumption, has reached DPF in raw condition, finally ensure that diesel particulate Emissions object.
The content of the invention
In view of this, the present invention is directed to propose a kind of burning blender, realizes fuel and preferably burn, in reducing energy consumption In the case of, DPF has been reached in raw condition, finally ensure that the emissions object of diesel particulate.
To reach above-mentioned purpose, the technical proposal of the invention is realized in this way:
One kind burning blender, including the cylindrical shell that two ends are shunk respectively inwards, are arranged with inner casing, institute in the housing The one end for stating housing is removably connected with oil atomizing device, and the chamber that the inner casing is formed is separate internal combustion chamber, described Inner casing is provided with mixed-rectification structure away from one end of the oil atomizing device, and the housing exterior walls are provided with offgas duct, the shell Outer row air cavity is formed by dividing plate between body and the interior shell side wall, the offgas duct is connected with the outer row air cavity.
Further, the inner casing includes the first inner casing and the second inner casing that coaxial core diameter is different and connects, respectively shape Into the first internal independence combustion chamber and the second internal independence combustion chamber, outer wall and the housing of the first inner casing other end are leaned on The mouth of tightening up of the housing of the nearly oil atomizing device is fixedly connected by the second mounting seat, the oil atomizing device and The first internal independence combustion chamber connection.
Further, the axis of the housing and first inner casing overlaps, and the diameter of first inner casing is less than described The diameter of the second inner casing, axle of the cross wall connected between first inner casing and second inner casing perpendicular to first inner casing Line and multiple equally distributed square openings are provided with thereon, the square opening top is provided with inclined baffle plate, shell-side in described first Wall is circumferentially provided with equally distributed multiple first housing combustion-supporting holes, and shell side wall is circumferentially provided with equally distributed in described second Multiple second housing combustion-supporting holes, the first housing combustion-supporting hole is disposed adjacent to one end of second inner casing, first housing The diameter of combustion-supporting hole is less than the diameter of the second housing combustion-supporting hole, and the dividing plate is divided into the first dividing plate and second being parallel to each other Dividing plate, first dividing plate be placed between the second housing combustion-supporting hole of the first housing combustion-supporting hole and with the first shell The diameter parallel of body combustion-supporting hole, is provided with multiple equally distributed first through hole on first dividing plate, the first through hole it is straight Footpath is more than the diameter of the first housing combustion-supporting hole and less than the diameter of the second housing combustion-supporting hole.
Further, the oil atomizing device includes atomizing cup and the first mounting seat for being placed in its one end outer wall, described The other end of atomizing cup is removably connected with fuel nozzle mounting disc, and the atomizing cup is by near one end of first mounting seat Deep hole is provided with to the other end, atomization chamber is formed, the atomization chamber is connected with the first internal independence combustion chamber, the fuel oil spray Mouth installs disk center and is provided with fuel nozzle installing port, and the fuel nozzle installing port is connected with the atomization chamber, the fuel oil spray Air intlet is additionally provided with mouth mounting disc, the fuel oil mounting disc is provided with annular groove runner near one end of the atomizing cup, The air intlet and the groove flow passage, the correspondence groove runner is provided with multiple circumferentially uniform on the atomizing cup The aperture of distribution, the aperture is connected with the deep hole.
Further, the diameter of the atomization chamber is inwardly gradually subtracted by the one end near the first internal independence combustion chamber It is few, the atomization chamber is formed pyramidal structure, the cross-sectional area of the air intlet is less than or equal to the horizontal stroke after aperture superposition Sectional area, first mounting seat and the fuel nozzle mounting disc circumference have multiple second through holes, and bolt passes through institute State the second through hole to be fixedly connected first mounting seat with the fuel nozzle mounting disc, be additionally provided with the wall of the atomization chamber side The igniting installing port of connection, the axis of the axis of the igniting installing port perpendicular to the fuel nozzle installing port.
Further, the mixed-rectification structure includes multistage hybrid chamber combination, and the inner casing is to away from the oil spray Change the 3rd inner casing that device end extends connection to contract, the 3rd inner casing wall coaxial heart is provided with the 4th inner casing, described The other end of the 3rd inner casing is provided with the first cowling panel, and the first cowling panel edge is fixed with the inner walls, by described Second partition, the 4th inner casing and first cowling panel form first level ring hybrid chamber, the 3rd inner casing and described Annular second level hybrid chamber is formed between 4th inner casing, first cowling panel is provided with second away from one end of the 3rd inner casing Cowling panel, forms third level hybrid chamber, the first cowling panel center between first cowling panel and second cowling panel Part is large through-hole to the tapered depression of the 3rd inner casing, in the middle of second cowling panel, and along the large through-hole edge to Away from one end bending of the 3rd inner casing.
Further, the mixed-rectification structure also includes straightener(stator) blade, and the straightener(stator) blade is placed in second rectification Plate is fixed away from the side of first cowling panel and a portion at its edge with the inner walls, the straightener(stator) blade The flabellum at edge bends to the one end away from second cowling panel, and the rotation direction after the flabellum bending of multiple straightener(stator) blades It is identical.
Further, the 3rd inner casing outer wall is provided with multiple rows of the first rectification hole being circularly and evenly distributed, the described 4th Have the axial rectification hole and radial direction rectification hole of multiple circle distributions on inner casing, the axis of the axial rectification hole perpendicular to The radial direction rectification hole, the radial direction rectification hole is connected with the outer row air cavity, the cross-sectional area of the radial direction rectification hole it With the cross-sectional area sum more than the fourth hole on the second partition, the multiple 5th is equally provided with first cowling panel Through hole, the fifth hole by the third level hybrid chamber respectively with the first order hybrid chamber, the second level hybrid chamber and The cavity connection of the 3rd inner casing, diameter of the maximum gauge that the straightener(stator) blade bending part is formed more than the large through-hole.
Further, the offgas duct is provided with the first temperature sensor, second cowling panel near the housing adjacent And the housing between the straightener(stator) blade is provided with second temperature sensor.
Further, the housing sidewall is made up of two plates, and is provided with heat-insulation layer between two plates.
Relative to prior art, a kind of burning blender of the present invention has the advantage that:
(1) a kind of burning blender of the present invention, multiple chambers has been carried out integrated, and existing product is greatly reduced Volume, meanwhile, by the shell and inner casing of inside and outside concentric design, form independent combustion chamber, each involving chamber Combination, realizes the optimization of Flow and heat flux, realizes fuel and preferably burns, and in the case of reducing energy consumption, reaches DPF finally ensure that the emissions object of diesel particulate in raw condition.
(2) inner casing of the present invention includes the first inner casing and the second inner casing that coaxial core diameter is different and connects, respectively Form the first internal independence combustion chamber and the second internal independence combustion chamber, outer wall and the housing of the first inner casing other end Mouth of tightening up near the housing of the oil atomizing device is fixedly connected by the second mounting seat, the oil atomizing device Connected with the first internal independence combustion chamber.By be connected two inner casings formed connection the first internal independence combustion chamber and Second internal independence combustion chamber, independent burning is realized by this kind of form, and the setting of two-layer ensure that the full and uniform of burning, energy More preferable effect is reached, the influence that exhaust gas flow is burnt to fuel oil can be effectively prevented from, tail gas will not cause to wash away to flame, With it is existing in blast pipe directly burn compared with, significantly reduce fray-out of flame, incomplete combustion etc. and be unfavorable for dpf regeneration Situation occur, improve fuel availability and the thermal efficiency.
(3) axis of housing of the present invention and first inner casing overlaps, and the diameter of first inner casing is less than institute The diameter of the second inner casing is stated, the cross wall connected between first inner casing and second inner casing is perpendicular to first inner casing Axis and multiple equally distributed square openings are provided with thereon, the square opening top is provided with inclined baffle plate, first inner casing Side wall is circumferentially provided with equally distributed multiple first housing combustion-supporting holes, and shell side wall is circumferentially provided with and is uniformly distributed in described second Multiple second housing combustion-supporting holes, the first housing combustion-supporting hole is disposed adjacent to one end of second inner casing, the first shell Distance of shaft centers between body combustion-supporting hole and the second housing combustion-supporting hole is less than 50mm, and the diameter of the first housing combustion-supporting hole is less than The diameter of the second housing combustion-supporting hole, the dividing plate is divided into the first dividing plate and second partition being parallel to each other, described first every Plate be placed between the second housing combustion-supporting hole of the first housing combustion-supporting hole and with the axis of the first housing combustion-supporting hole It is parallel, be provided with multiple equally distributed first through hole on first dividing plate, the first through hole with diameter greater than described first The diameter of housing combustion-supporting hole and less than the diameter of the second housing combustion-supporting hole.Enter one by the first inner casing and the second inner casing The improvement of step is multiple uniform by being set on the cross wall between the first inner casing and the second inner casing to realize more preferable combustion efficiency The square opening of distribution realizes the entrance of partial tail gas, and the design of the first housing combustion-supporting hole and the second housing combustion-supporting hole ensure that tail gas Enter from multiple directions, it is ensured that dispersion and different directions when tail gas enters, and the setting of baffle plate further ensures gas Not directly enter, it is to avoid the influence for causing exhaust gas flow to burn fuel oil, tail gas will not cause to wash away to flame, enter from the part The tail gas for entering, can promote fuel more evenly and rapidly to burn.
(4) oil atomizing device of the present invention includes atomizing cup and is placed in the first mounting seat of its one end outer wall, institute The other end for stating atomizing cup is removably connected with fuel nozzle mounting disc, and the atomizing cup is by near the one of first mounting seat Hold and be provided with deep hole to the other end, form atomization chamber, the atomization chamber is connected with the first internal independence combustion chamber, the fuel oil Nozzle installs disk center and is provided with fuel nozzle installing port, and the fuel nozzle installing port is connected with the atomization chamber, the fuel oil Air intlet is additionally provided with nozzle mounting disc, the fuel oil mounting disc is provided with annular groove stream near one end of the atomizing cup Road, the air intlet and the groove flow passage, the correspondence groove runner is provided with multiple circumferentially on the atomizing cup Equally distributed aperture, the aperture is connected with the deep hole.The matching design of aperture and groove runner ensure that by air The air that import enters will not be directly entered, and change the direction of air flow, gas dispersion with this, it is ensured that gas will not be to combustion The burning for burning chamber is impacted, and makes combustion efficiency more preferable.
(5) diameter of atomization chamber of the present invention is by inside gradually near one end of the first internal independence combustion chamber Reduce, the atomization chamber is formed pyramidal structure, after the cross-sectional area of the air intlet is less than or equal to aperture superposition Cross-sectional area, first mounting seat and the fuel nozzle mounting disc circumference have multiple second through holes, and bolt is passed through With the fuel nozzle mounting disc be fixedly connected first mounting seat by second through hole, is also set on the wall of the atomization chamber side There is an igniting installing port of connection, the axis of the axis of the igniting installing port perpendicular to the fuel nozzle installing port.By right The limitation of the cross-sectional area in each related aperture ensures larger efficiency of combustion, and inner body is easy in the design being detachably connected Maintenance is changed, and is easy to maintenance.
(6) mixed-rectification structure of the present invention includes multistage hybrid chamber combination, and the inner casing is to away from the oil spout The 3rd inner casing of connection is extended at atomising device end to contract, and the 3rd inner casing wall coaxial heart is provided with the 4th inner casing, institute The other end for stating the 3rd inner casing is provided with the first cowling panel, and the first cowling panel edge is fixed with the inner walls, by institute State second partition, the 4th inner casing and first cowling panel and form first level ring hybrid chamber, the 3rd inner casing and institute State and formed between the 4th inner casing annular second level hybrid chamber, first cowling panel is provided with the away from one end of the 3rd inner casing Two cowling panels, form third level hybrid chamber, in first cowling panel between first cowling panel and second cowling panel Center portion point, to the tapered depression of the 3rd inner casing, is large through-hole in the middle of second cowling panel, and along the large through-hole edge Bent to the one end away from the 3rd inner casing.The design of multistage hybrid chamber realizes the multiple mixing of inside, makes mixing more Fully, it is sufficiently mixed in limited less space, preferably and save space, practicality is stronger for mixed effect.
(7) mixed-rectification structure of the present invention also includes straightener(stator) blade, and it is whole that the straightener(stator) blade is placed in described second Stream plate is fixed away from the side of first cowling panel and a portion at its edge with the inner walls, the rectification leaf The flabellum at piece edge bends to the one end away from second cowling panel, and the rotation after the flabellum bending of multiple straightener(stator) blades To identical.Accelerate the speed that mixed gas flows by the straightener(stator) blade of this kind of form, form eddy flow, be further ensured that The uniformity of flowing.
(8) the 3rd inner casing outer wall of the present invention is provided with multiple rows of the first rectification hole being circularly and evenly distributed, described The axial rectification hole and radial direction rectification hole of multiple circle distributions are had on four inner casings, the axis of the axial rectification hole is vertical In the radial direction rectification hole, the radial direction rectification hole is connected with the outer row air cavity, the cross-sectional area of the radial direction rectification hole Sum is equally provided with multiple the more than the cross-sectional area sum of the fourth hole on the second partition on first cowling panel Five through holes, the fifth hole by the third level hybrid chamber respectively with the first order hybrid chamber, the second level hybrid chamber Cavity with the 3rd inner casing is connected, and the maximum gauge that the straightener(stator) blade bending part is formed is straight more than the large through-hole Footpath.By the rectification hole set to connection between each hybrid chamber, it is ensured that the level mixing of gas, and relatively disperse, mobility It is stronger, it is ensured that preferable mixed effect, space availability ratio is higher.
(9) offgas duct of the present invention is provided with the first temperature sensor, second rectification near the housing adjacent Housing between plate and the straightener(stator) blade is provided with second temperature sensor.By entering fashionable temperature and gaseous mixture to tail gas Temperature collection realizing the regulation and control of each several part, it is ensured that be operated at a temperature of preferably, to realize more preferable effect.
(10) housing sidewall of the present invention is made up of two plates, and is provided with heat-insulation layer between two plates.Pass through The setting of heat-insulation layer increases to the heat insulation effect after internal-combustion, economizes on resources, it is ensured that more preferable effect, improves efficiency.
Brief description of the drawings
The accompanying drawing for constituting a part of the invention is used for providing a further understanding of the present invention, schematic reality of the invention Apply example and its illustrate, for explaining the present invention, not constitute inappropriate limitation of the present invention.In the accompanying drawings:
Fig. 1 is a kind of burning blender whole interior structural representation described in the embodiment of the present invention;
Fig. 2 adds the internal structure of intermediate blade for a kind of burning blender mixed-rectification structure described in the embodiment of the present invention Schematic diagram;
Fig. 3 is a kind of burning blender combustion chamber partial internal structure schematic diagram described in the embodiment of the present invention;
Fig. 4 is a kind of burning blender hybrid chamber partial internal structure schematic diagram described in the embodiment of the present invention;
Fig. 5 is a kind of burning blender oil atomizing device overall structure diagram described in the embodiment of the present invention;
Fig. 6 is a kind of burning blender oil atomizing device internal structure schematic diagram described in the embodiment of the present invention.
Description of reference numerals:
1- offgas ducts;2- housings;3- oil atomizing devices;The mounting seats of 4- second;5- inner casings;6- outer row air cavitys;7- every Plate;8- mixed-rectification structures;9- separate internal combustion chambers;201- plates;202- heat-insulation layers;The mounting seats of 301- first;302- lights a fire Installing port;303- atomizing cups;304- fuel nozzle mounting discs;305- air intlets;306- fuel nozzle installing ports;307- second Through hole;308- groove runners;309- apertures;310- atomization chambers;The inner casings of 501- first;The inner casings of 502- second;The housings of 503- first Combustion-supporting hole;504- baffle plates;505- the second housing combustion-supporting holes;506- square openings;The dividing plates of 701- first;702- second partitions;801- Multistage hybrid chamber combination;802- straightener(stator) blades;8011- first order hybrid chambers;The cowling panels of 8012- first;The rectifications of 8013- second Plate;8014- third level hybrid chambers;The inner casings of 8015- the 4th;8016- second level hybrid chamber;The rectification holes of 8017- first;8018- Three inner casings;80151- axial directions rectification hole;80152- radial direction rectification holes;80121- fifth holes;The through holes of 8021- the 6th;In 8022- Between blade;901- the first internal independence combustion chambers;902- the second internal independence combustion chambers.
Specific embodiment
It should be noted that in the case where not conflicting, the embodiment in the present invention and the feature in embodiment can phases Mutually combination.
In the description of the invention, it is to be understood that term " " center ", " longitudinal direction ", " transverse direction ", " on ", D score, The orientation or position relationship of the instruction such as "front", "rear", "left", "right", " vertical ", " level ", " top ", " bottom ", " interior ", " outward " are Based on orientation shown in the drawings or position relationship, it is for only for ease of and describes the present invention and simplify to describe, rather than instruction or dark Showing the device or element of meaning must have specific orientation, with specific azimuth configuration and operation therefore it is not intended that right Limitation of the invention.Additionally, term " first ", " second " etc. are only used for describing purpose, and it is not intended that indicating or implying phase To importance or the implicit quantity for indicating indicated technical characteristic.Thus, the feature for defining " first ", " second " etc. can To express or implicitly include one or more this feature.In the description of the invention, unless otherwise indicated, " multiple " It is meant that two or more.
In the description of the invention, it is necessary to illustrate, unless otherwise clearly defined and limited, term " installation ", " phase Company ", " connection " should be interpreted broadly, for example, it may be being fixedly connected, or being detachably connected, or be integrally connected;Can Being to mechanically connect, or electrically connect;Can be joined directly together, it is also possible to be indirectly connected to by intermediary, Ke Yishi Two connections of element internal.For the ordinary skill in the art, above-mentioned term can be understood by concrete condition Concrete meaning in the present invention.
Describe the present invention in detail below with reference to the accompanying drawings and in conjunction with the embodiments.
A kind of burning blender, including the cylindrical shell 2 that two ends are shunk respectively inwards as shown in Figure 1, the inner sleeve of the housing 2 Inner casing 5 is provided with, one end of the housing 2 is removably connected with oil atomizing device 3, and the chamber that the inner casing 5 is formed is independent Internal-combustion chamber 9, the inner casing 5 is provided with mixed-rectification structure 8 away from one end of the oil atomizing device 3, outside the housing 2 Wall is provided with offgas duct 1, and outer row air cavity 6, the offgas duct 1 are formed by dividing plate 7 between the housing 2 and the side wall of the inner casing 5 Connected with the outer row air cavity 6.Multiple chambers are carried out integrated, the volume of existing product has been greatly reduced, meanwhile, pass through The shell and inner casing 5 of inside and outside concentric design, form independent combustion chamber, and the combination of each involving chamber realizes flow field With the optimization in temperature field, realize fuel and preferably burn, in the case of reducing energy consumption, reach DPF in raw condition, most The emissions object of diesel particulate is ensure that eventually.
Wherein, the inner casing 5 includes the first inner casing 501 and the second inner casing 502 that coaxial core diameter is different and connects, respectively Form the first internal independence combustion chamber 901 and the second internal independence combustion chamber 902, the outer wall of the other end of the first inner casing 501 Mouth of tightening up with the housing 2 near the housing 2 of the oil atomizing device 3 is fixedly connected by the second mounting seat 4, institute Oil atomizing device 3 is stated to be connected with the first internal independence combustion chamber 901.Connection is formed by two inner casings 5 being connected First internal independence combustion chamber 901 and the second internal independence combustion chamber 902, independent burning is realized by this kind of form, two-layer Setting ensure that the full and uniform of burning, can reach more preferable effect, can be effectively prevented from what exhaust gas flow was burnt to fuel oil Influence, tail gas will not cause to wash away to flame, directly compared with burning, significantly reduce flame and put out in blast pipe with existing Go out, incomplete combustion etc. is unfavorable for that the situation of dpf regeneration occurs, and improves fuel availability and the thermal efficiency.
Wherein, the axis of the housing 2 and first inner casing 501 overlaps, and the diameter of first inner casing 501 is less than institute The diameter of the second inner casing 502 is stated, the cross wall connected between first inner casing 501 and second inner casing 502 is perpendicular to described The axis of the first inner casing 501 and multiple equally distributed square openings 506 are provided with thereon, the top of the square opening 506 is provided with inclination Baffle plate 504, the side wall of first inner casing 501 is circumferentially provided with equally distributed multiple first housing combustion-supporting holes 503, described The side wall of two inner casing 502 is circumferentially provided with equally distributed multiple second housing combustion-supporting holes 505, the first housing combustion-supporting hole 503 Be disposed adjacent to one end of second inner casing 502, the first housing combustion-supporting hole 503 and the second housing combustion-supporting hole 505 it Between distance of shaft centers be less than 50mm, the diameter of the first housing combustion-supporting hole 503 is straight less than the second housing combustion-supporting hole 505 Footpath, 7 points of the dividing plate is the first dividing plate 701 and second partition 702 that are parallel to each other, and first dividing plate 701 is placed in described the Put down between one housing combustion-supporting hole 503 and the second housing combustion-supporting hole 505 and with the axis of the first housing combustion-supporting hole 503 OK, be provided with multiple equally distributed first through hole on first dividing plate 701, the first through hole with diameter greater than described first The diameter of housing combustion-supporting hole 503 and less than the diameter of the second housing combustion-supporting hole 503.By to the first inner casing 501 and second The further improvement of inner casing 502 to realize more preferable combustion efficiency, by between the first inner casing 501 and the second inner casing 502 Cross wall on the entrance that multiple equally distributed square openings 506 realize partial tail gas, the first housing combustion-supporting hole 503 and second are set The design of housing combustion-supporting hole 505 ensure that tail gas enters from multiple directions, it is ensured that dispersion and different directions when tail gas enters, and And the setting of baffle plate further ensures gas and not directly enters, it is to avoid the influence for causing exhaust gas flow to burn fuel oil, tail gas Flame will not be caused to wash away, from the tail gas that the part enters, fuel can be promoted more evenly and rapidly to burn.
Wherein, the oil atomizing device 3 includes atomizing cup 303 and is placed in the first mounting seat 301 of its one end outer wall, institute The other end for stating atomizing cup 303 is removably connected with fuel nozzle mounting disc 304, and the atomizing cup 303 is by near described first One end of mounting seat 301 is provided with deep hole to the other end, forms atomization chamber 310, the atomization chamber 310 and first internal independence Combustion chamber 901 is connected, and the center of fuel nozzle mounting disc 304 is provided with fuel nozzle installing port 306, and the fuel nozzle is installed Mouth 306 is connected with the atomization chamber 310, and air intlet 305, the fuel oil peace are additionally provided with the fuel nozzle mounting disc 304 Sabot 304 is provided with annular groove runner 308, the air intlet 305 and the groove stream near one end of the atomizing cup 303 Road 308 is connected, and the correspondence groove runner 308 is provided with multiple circumferentially equally distributed apertures 309 on the atomizing cup 303, The aperture 309 is connected with the deep hole.The matching design of aperture 309 and groove runner 308 ensure that by air intlet 305 The air of entrance will not be directly entered, and change the direction of air flow, gas dispersion with this, it is ensured that gas will not be to combustion chamber Burning impact, make combustion efficiency more preferable.
Wherein, the diameter of the atomization chamber 310 is by inside gradually near one end of the first internal independence combustion chamber 901 Reduce, the atomization chamber 310 is formed pyramidal structure 311, the cross-sectional area of the air intlet 305 is less than or equal to the aperture Cross-sectional area after 309 superpositions, first mounting seat 301 and the circumference of fuel nozzle mounting disc 304 have multiple Second through hole 307, bolt passes through second through hole 307 by first mounting seat 301 and the fuel nozzle mounting disc 304 It is fixedly connected, the igniting installing port 302 of connection, the axis of the igniting installing port 302 is additionally provided with the side wall of the atomization chamber 310 Perpendicular to the axis of the fuel nozzle installing port 306.Ensure larger by the limitation of the cross-sectional area to each related aperture Efficiency of combustion, the design being detachably connected is easy to the maintenance of inner body to change, and is easy to maintenance.
Wherein, the mixed-rectification structure 8 includes multistage hybrid chamber combination 801, and the inner casing 5 is to away from the oil spray The 3rd inner casing 8018 that connection is extended at 3 ends to contract is put in makeup, and the wall coaxial heart of the 3rd inner casing 8018 is provided with the 4th Inner casing 8015, the other end of the 3rd inner casing 8018 is provided with the first cowling panel 8012, the edge of the first cowling panel 8012 with The inwall of the housing 2 is fixed, by the second partition 702, the 4th inner casing 8015 and the shape of the first cowling panel 8012 First order hybrid chamber 8011 is circularized, the annular second level is formed between the 3rd inner casing 8018 and the 4th inner casing 8015 and is mixed Chamber 8016 is closed, first cowling panel 8012 is provided with the second cowling panel 8013 away from one end of the 3rd inner casing 8018, described Third level hybrid chamber 8014, first cowling panel 8012 are formed between first cowling panel 8012 and second cowling panel 8013 Core, to the tapered depression of the 3rd inner casing 8018, is large through-hole in the middle of second cowling panel 8013, and along described Large through-hole edge bends to the one end away from the 3rd inner casing 8018.The design of multistage hybrid chamber realizes the repeatedly mixed of inside Close, make to be more fully mixed, be sufficiently mixed in limited less space, mixed effect preferably and save space, practicality It is stronger.
Wherein, the mixed-rectification structure 8 also includes straightener(stator) blade 802, and it is whole that the straightener(stator) blade 802 is placed in described second Stream plate 8013 is fixed away from the side of first cowling panel 8012 and a portion at its edge with the inwall of the housing 2, The flabellum at the edge of the straightener(stator) blade 802 bends to the one end away from second cowling panel 8013, and multiple rectification leaves Rotation direction after the flabellum bending of piece 802 is identical.Make the speed of mixed gas flowing by the straightener(stator) blade 802 of this kind of form Accelerate, form eddy flow, further ensure the uniformity of flowing.
Wherein, intermediate blade can also be increased in mixed-rectification structure, Fig. 2 adds cuing open for intermediate blade for mixed-rectification structure View, is additionally provided with multiple intermediate blades 8022, the middle leaf between the straightener(stator) blade 802 and second cowling panel 8013 Piece 8022 is identical with the overbending direction of the flabellum of the straightener(stator) blade 802 and same part is fixed with the inwall of the housing 2, described The center section of straightener(stator) blade 802 is provided with multiple equally distributed 6th through holes 8021.In flabellum by multiple equidirectionals Between the setting of blade 8022 flowing of gas radial direction can be made more violent, be conducive to improving efficiency, the eddy flow of formation is bigger, enters One step ensure that the uniformity of flowing.
Wherein, the outer wall of the 3rd inner casing 8018 is provided with multiple rows of the first rectification hole 8017 being circularly and evenly distributed, described The axial rectification hole 80151 and radial direction rectification hole 80152 of multiple circle distributions, the axial direction are had on 4th inner casing 8015 The axis of rectification hole 80151 is perpendicular to the radial direction rectification hole 80152, the radial direction rectification hole 80152 and the external exhaust gas Chamber 6 connects, the horizontal stroke of the cross-sectional area sum more than the fourth hole on the second partition 702 of the radial direction rectification hole 80152 Sectional area sum, is equally provided with multiple fifth holes 80121 on first cowling panel 8012, the fifth hole 80121 will The third level hybrid chamber 8014 respectively with the first order hybrid chamber 8011, the second level hybrid chamber 8016 and the described 3rd The cavity connection of inner casing 8018, diameter of the maximum gauge that the bending part of the straightener(stator) blade 802 is formed more than the large through-hole.It is logical Cross the rectification hole set to connection between each hybrid chamber, it is ensured that the level mixing of gas, and relatively disperse, mobility is stronger, Preferable mixed effect is ensure that, space availability ratio is higher.
Wherein, the offgas duct 1 is nearby provided with the first temperature sensor, second cowling panel near the housing 2 The housing 2 between 8013 and the straightener(stator) blade 802 is provided with second temperature sensor.By entering fashionable temperature to tail gas Spend the collection with the temperature of gaseous mixture to realize the regulation and control of each several part, it is ensured that be operated at a temperature of preferably, to realize more Good effect.
Wherein, the side wall of the housing 2 is made up of two plates 201, and is provided with heat-insulation layer 202 between two plates 201.It is logical The setting for crossing heat-insulation layer 202 increases to the heat insulation effect after internal-combustion, economizes on resources, it is ensured that more preferable effect, improves efficiency.
Embodiments of the present invention:A kind of burning blender as shown in Figure 1, burning blender is arranged in DPF or DOC+ The front end of DPF after-treatment systems, is mainly made up of, it is possible to achieve good tail gas discharge chamber, combustion chamber and the part of hybrid chamber three Temperature and the uniformity of flowing, it is to avoid tail gas local temperature is too high, unilateral and imperfect flow causes the work of after-treatment system It is abnormal, it is ensured that the reliable regeneration event of DPF efficient stables;
Discharge chamber entrance is offgas duct 1, and end face contains adpting flange, and the first temperature sensor, engine are contained in offgas duct 1 The tail gas of discharge enters outer row air cavity 6 via offgas duct 1, and internal independence combustion chamber one end is provided with oil atomizing device 3, wherein Atomizing cup 303 is provided with fuel nozzle, and the fuel nozzle mounting disc 304 being detachably connected with it is provided with air intlet 305, atomizing cup There is igniting installing port 302 303 sides, and multiplexor is contained in internal-combustion chamber, and passage outside connects with outer row air cavity 6, mixes Chamber is in the rear end of outer row air cavity 6 and combustion chamber, into outer row air cavity 6 fraction tail gas by the first dividing plate 701 On first through hole, the hole of more than 506 different directions of two housing combustion-supporting holes and square opening be dispersed into internal-combustion chamber and mist Change chamber 310, the dispersiveness entrance of the tail gas different directions of fraction prevents the pressure loss, it is to avoid produce phenomenon of damming, herein Burned flame is not caused to extinguish under kind of flow velocity, while reduce the reciprocation that tail gas is produced to the impact of gas, mistake herein Cheng Zhong, mist is dispersed into by the air of air intlet 305 by the aperture 309 and the collective effect of groove runner 308 that set Change chamber 310, reduce the impact to flame, this air can come from the compressed air cylinder of vehicle, it is also possible to come from independent sky Air pump, the air of supply can provide fuel oil burning required local oxygen-enriched environment, and realize more preferable to the fuel oil for spraying into Atomization, reduces oil droplet and accounts on exhaust wall, causes the harmful effect such as insufficient of burning, in the gas for entering by fully burning Afterwards, into multistage hybrid chamber, at the same time the most tail gas in outside discharge chamber is by second baffle 702 and inner casing 5 On through hole enter hybrid chambers at different levels, in the presence of the three-level hybrid chamber of connection, tail gas after burning and the tail without burning It is more full and uniform that gas mixes wherein, and by cowling panel and straightener(stator) blade 802, makes well mixed tail gas in radial direction side Upward flowing aggravation, forms eddy flow, and the uniformity for further ensuring flowing realizes the optimization in exhaust temperature and flow field, most Well mixed gas discharge at last.
Presently preferred embodiments of the present invention is the foregoing is only, is not intended to limit the invention, it is all in essence of the invention Within god and principle, any modification, equivalent substitution and improvements made etc. should be included within the scope of the present invention.

Claims (10)

1. a kind of burning blender, it is characterised in that:The cylindrical shell (2) shunk respectively inwards including two ends, the housing (2) Inner casing (5) is inside arranged with, one end of the housing (2) is removably connected with oil atomizing device (3), and the inner casing (5) is formed Chamber be separate internal combustion chamber (9), the inner casing (5) away from one end of the oil atomizing device (3) be provided with mixing it is whole Flow structure (8), housing (2) outer wall is provided with offgas duct (1), and dividing plate is passed through between the housing (2) and the inner casing (5) side wall (7) outer row air cavity (6) is formed, the offgas duct (1) connects with the outer row air cavity (6).
2. a kind of burning blender according to claim 1, it is characterised in that:The inner casing (5) includes coaxial core diameter Different and connection the first inner casing (501) and the second inner casing (502), form the first internal independence combustion chamber (901) and the respectively Two internal independence combustion chambers (902), outer wall and the housing (2) of the first inner casing (501) other end are close to the oil spout The mouth of tightening up of the housing (2) of atomising device (3) is fixedly connected by the second mounting seat (4), the oil atomizing device (3) Connected with the first internal independence combustion chamber (901).
3. a kind of burning blender according to claim 2, it is characterised in that:The housing (2) and first inner casing (501) axis overlaps, the diameter of the diameter less than second inner casing (502) of first inner casing (501), in described first Between shell (501) and second inner casing (502) connect cross wall perpendicular to first inner casing (501) axis and open thereon There are multiple equally distributed square openings (506), square opening (506) top is provided with inclined baffle plate (504), in described first Shell (501) side wall is circumferentially provided with equally distributed multiple first housing combustion-supporting holes (503), the second inner casing (502) side wall Equally distributed multiple second housing combustion-supporting holes (505) are circumferentially provided with, the first housing combustion-supporting hole (503) is disposed adjacent to institute One end of the second inner casing (502) is stated, the diameter of the first housing combustion-supporting hole (503) is less than the second housing combustion-supporting hole (505) diameter, the dividing plate (7) is divided into the first dividing plate (701) and second partition (702) being parallel to each other, described first every Plate (701) be placed in the first housing combustion-supporting hole (503) and the second housing combustion-supporting hole (between 505 and with the first shell The diameter parallel of body combustion-supporting hole (503), multiple equally distributed first through hole are provided with first dividing plate (701).
4. a kind of burning blender according to claim 2, it is characterised in that:The oil atomizing device (3) is including mist Change cylinder (303) and be placed in first mounting seat (301) of its one end outer wall, the other end of the atomizing cup (303) is detachably connected There is fuel nozzle mounting disc (304), the atomizing cup (303) is from being close to one end of first mounting seat (301) to the other end Deep hole is provided with, atomization chamber (310) is formed, the atomization chamber (310) connects with the first internal independence combustion chamber (901), institute State fuel nozzle mounting disc (304) center and be provided with fuel nozzle installing port (306), the fuel nozzle installing port (306) and institute Atomization chamber (310) connection is stated, air intlet (305), the fuel oil mounting disc are additionally provided with the fuel nozzle mounting disc (304) (304) one end near the atomizing cup (303) is provided with annular groove runner (308), and the air intlet (305) is recessed with described Groove runner (308) is connected, and the correspondence groove runner (308) is provided with multiple and is circumferentially uniformly distributed on the atomizing cup (303) Aperture (309), the aperture (309) connects with the deep hole.
5. a kind of burning blender according to claim 4, it is characterised in that:The diameter of the atomization chamber (310) is by leaning on One end of the nearly first internal independence combustion chamber (901) inwardly gradually decreases, and the atomization chamber (310) is formed pyramidal structure (311), the cross-sectional area of the air intlet (305) is less than or equal to the cross-sectional area after the aperture (309) superposition, described the One mounting seat (301) and the fuel nozzle mounting disc (304) circumference have multiple second through holes (307), and bolt is passed through With the fuel nozzle mounting disc (304) be fixedly connected first mounting seat (301) by second through hole (307), described Be additionally provided with the igniting installing port (302) of connection on the wall of atomization chamber (310) side, the axis of igniting installing port (302) perpendicular to The axis of the fuel nozzle installing port (306).
6. a kind of burning blender according to claim 3, it is characterised in that:The mixed-rectification structure (8) is including more Level hybrid chamber combination (801), the inner casing (5) extends connection to being held away from the oil atomizing device (3) to contract 3rd inner casing (8018), the 3rd inner casing (8018) the wall coaxial heart is provided with the 4th inner casing (8015), the 3rd inner casing (8018) the other end is provided with the first cowling panel (8012), the first cowling panel (8012) edge and the housing (2) inwall It is fixed, form annular the by the second partition (702), the 4th inner casing (8015) and first cowling panel (8012) One-level hybrid chamber (8011), forms annular second level mixing between the 3rd inner casing (8018) and the 4th inner casing (8015) Chamber (8016), first cowling panel (8012) is provided with the second cowling panel away from one end of the 3rd inner casing (8018) (8013) third level hybrid chamber (8014), is formed between first cowling panel (8012) and second cowling panel (8013), First cowling panel (8012) core is to the tapered depression of the 3rd inner casing (8018), second cowling panel (8013) it is large through-hole in the middle of, and is bent to the one end away from the 3rd inner casing (8018) along the large through-hole edge.
7. a kind of burning blender according to claim 6, it is characterised in that:The mixed-rectification structure (8) also includes Straightener(stator) blade (802), the straightener(stator) blade (802) is placed in second cowling panel (8013) away from first cowling panel (8012) side and a portion at its edge is fixed with the housing (2) inwall, straightener(stator) blade (802) edge Flabellum bends to the one end away from second cowling panel (8013), and after the flabellum bending of multiple straightener(stator) blades (802) Rotation direction it is identical.
8. a kind of burning blender according to claim 6, it is characterised in that:3rd inner casing (8018) outer wall is provided with Multiple rows of the first rectification hole (8017) being circularly and evenly distributed, multiple circle distributions are had on the 4th inner casing (8015) Axial rectification hole (80151) and radial direction rectification hole (80152), the axis of the axial rectification hole (80151) is perpendicular to described Radial direction rectification hole (80152), the radial direction rectification hole (80152) connects with the outer row air cavity (6), the radial direction rectification hole (80152) cross-sectional area sum is more than the cross-sectional area sum of the fourth hole on the second partition (702), described first Multiple fifth holes (80121) are equally provided with cowling panel (8012), the fifth hole (80121) mixes the third level Chamber (8014) respectively with the first order hybrid chamber (8011), the second level hybrid chamber (8016) and the 3rd inner casing (8018) cavity connection, diameter of the maximum gauge that straightener(stator) blade (802) bending part is formed more than the large through-hole.
9. a kind of burning blender according to claim 7, it is characterised in that:The offgas duct (1) is near the housing (2) the first temperature sensor, the shell between second cowling panel (8013) and the straightener(stator) blade (802) nearby are provided with Body (2) is provided with second temperature sensor.
10. a kind of burning blender according to claim 8, it is characterised in that:Housing (2) the side wall is by two plates (201) constitute, and heat-insulation layer (202) is provided between two plates (201).
CN201710089936.XA 2017-02-20 2017-02-20 One kind burning blender Pending CN106837477A (en)

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CN107956553A (en) * 2017-11-03 2018-04-24 黄育新 A kind of burner for dpf regeneration
CN112963225A (en) * 2021-03-25 2021-06-15 一汽解放汽车有限公司 Tail gas heating device and tail gas treatment system

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CN112963225B (en) * 2021-03-25 2023-02-17 一汽解放汽车有限公司 Tail gas heating device and tail gas treatment system

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Application publication date: 20170613