CN106774215A - A kind of long-range mould control system - Google Patents
A kind of long-range mould control system Download PDFInfo
- Publication number
- CN106774215A CN106774215A CN201611268249.6A CN201611268249A CN106774215A CN 106774215 A CN106774215 A CN 106774215A CN 201611268249 A CN201611268249 A CN 201611268249A CN 106774215 A CN106774215 A CN 106774215A
- Authority
- CN
- China
- Prior art keywords
- mould
- mould control
- control system
- long
- sensor assembly
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000000463 material Substances 0.000 claims abstract description 39
- 238000004891 communication Methods 0.000 claims abstract description 37
- 230000008859 change Effects 0.000 claims abstract description 11
- 230000004044 response Effects 0.000 claims description 6
- 239000012530 fluid Substances 0.000 claims description 3
- 238000000465 moulding Methods 0.000 abstract description 8
- 239000000126 substance Substances 0.000 abstract description 5
- 230000008901 benefit Effects 0.000 abstract description 3
- 230000000694 effects Effects 0.000 description 4
- 238000003825 pressing Methods 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 206010048669 Terminal state Diseases 0.000 description 1
- 230000004913 activation Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007257 malfunction Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000011897 real-time detection Methods 0.000 description 1
Classifications
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/41815—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by the cooperation between machine tools, manipulators and conveyor or other workpiece supply system, workcell
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/4185—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by the network communication
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Quality & Reliability (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
The present invention proposes a kind of long-range mould control system, the technical scheme it is critical that the mould control system includes, Cloud Server, communication module, sensor assembly, mould control module, mobile terminal；Wherein sensor assembly is used for detecting the state parameter of material to be formed；Mould control module adjusts mould state for the state parameter of the material described to be formed detected according to sensor assembly；Communication module is used for setting up Cloud Server, sensor assembly, mould control module, mobile terminal, between data communication；It is an advantage of the invention that according to the shape with the different flow speed temperature of moulding material and chemical property change mould, improve formed in mould efficiency, mould loss is reduced.
Description
Technical field
The present invention relates to a kind of mould control system, specifically related to a kind of long-range mould control system.
Background technology
Some annular modeling pipe molds prolong tube wall direction and have cavernous structure in order to ring pipe after shaping has on the market at present, need
Pressure aperture apparatus are set in ring mould, the poroid knot that ring pipe prolongs on tube wall direction after realizing being molded by pressing aperture apparatus
Structure.
Prior art hole-forming device is secured in mould in production, and shape can not change, it is impossible to according to treating into
The temperature of section bar material, flow velocity and temperature of the material to be formed in mould presses the shape of aperture apparatus to adjust.Can not realize optimal
Mould molding effect, easily occur scrapping phenomenon, yields is relatively low.
Different materials to be formed has different moulding characteristics, for all different types of materials'use phases to be formed
The pressure aperture apparatus of similar shape can not realize optimal mould molding effect.
Prior art needs the professional and technical personnel of mould manufacturer for the adjustment of mould, is entered using scene to mould
Row debugging, mould manufacturer is sent technical professional to be adjusted using scene to mould and to pay very big cost.
The content of the invention
In order to solve the above problems, the present invention proposes a kind of long-range mould control system, the technical scheme it is critical that described
Mould control system includes, Cloud Server, communication module, sensor assembly, mould control module, mobile terminal；
Wherein sensor assembly is used for detecting the state parameter of material to be formed；
Mould control module adjusts mould for the state parameter of the material described to be formed detected according to sensor assembly
State；
Communication module is used for setting up Cloud Server, sensor assembly, mould control module, mobile terminal, between data communication；
The state parameter that the mobile terminal real-time reception sensor assembly is detected, the state parameter is shown to user；
Mobile terminal response user's operation, receives the mould control module control data of user input, and by the mould
Control data is sent to Cloud Server, and the Cloud Server sends control letter according to the control data to mould control module
Number；
Further, the materials behavior parameter to be formed that the cloud service is received to user's displaying from sensor assembly；It is described
Cloud Server response user's operation, receives the mould control module control data of user input, and by the mould control data
Mould control module control signal is converted to, the Cloud Server sends the mold control signal and controls to mould control module
Signal；
Further, the communication mould is mobile network communication module or/and wifi network communication module or/and Bluetooth communication
Module or/and zigbee communication modules.
Further, the communication module includes the base station for data relay.
Further, the mobile terminal is smart mobile phone or/and panel computer or/and removable computer or/and wearable
Smart machine.
Further, the sensor assembly is that material temperature sensor to be formed or/and material flow rates to be formed are sensed
Device or/and viscosity of material sensor to be formed.
Further, the mould control module is the electromechanical device that can change shape
Further, the electromechanical device includes motor（200）, cross bar（100）, connecting rod（300）, cross bar
（100）Two ends can move in pressure aperture apparatus draw-in groove, cross bar（100）With connecting rod（300）Spiral is connected, motor（200）Band
Dynamic connecting rod（300）Rotation, and then drive cross bar（100）Moved inside pressure aperture apparatus, and then change pressure aperture apparatus taper
Angle.
Further, cloud server sensor signal, the Cloud Server controls taper according to fluid temperature
Size, angle of taper is reduced when temperature is higher than pre-set threshold value, and temperature increases angle of taper when being less than pre-set threshold value.
It is an advantage of the invention that
1, according to the shape with the different flow speed temperature of moulding material and chemical property change mould, improves formed in mould effect
Rate, reduces mould loss.
2 users can observe the flow speed temperature and chemical property of material to be formed by Cloud Server and mobile terminal, so
The shape for issuing an instruction to change mould afterwards improves formed in mould efficiency, reduces mould loss.
3 by the addition of communication module, and user can with sub long-range flow speed temperature according to material to be formed and chemically
Matter operates the shape of mould, such as the professional of mould manufacturer can remotely control mould again, do not use specific
Factory operated, improve control efficiency.
Brief description of the drawings
Fig. 1 is a kind of structure chart of long-range mould control system of the present invention
Fig. 2 is the electromechanical device structure chart of one embodiment of the invention
Specific embodiment
Fig. 1 is a kind of structure chart of long-range mould control system of the present invention
Fig. 2 is the electromechanical device structure chart of one embodiment of the invention
100 is that cross bar 200 is that motor 300 is that connecting rod 400 is pyramidal structure in figure
In order to solve the above problems, the present invention proposes a kind of long-range mould control system, the technical scheme it is critical that described
Mould control system includes, Cloud Server, communication module, sensor assembly, mould control module, mobile terminal；
Wherein sensor assembly is used for detecting the state parameter of material to be formed；
Can be joined with the state parameter of real-time detection material to be formed, the state according to material to be formed by adding sensor assembly
Number carrys out real-time adjustment mould state, improves mould molding efficiency.
Mould control module is adjusted for the state parameter of the material described to be formed detected according to sensor assembly
Mould state；
Communication module is used for setting up Cloud Server, sensor assembly, mould control module, mobile terminal, between data communication；
By adding communication module, it is possible to achieve to the remote control of mould control module, such as the specialty of mould manufacturer
Personnel remotely can be controlled to mould, improve operating efficiency.
The state parameter that the mobile terminal real-time reception sensor assembly is detected, shows that the state is joined to user
Number；
User can be made to recognize that the state of mould inside material to be formed is conducive in real time to user's real-time exhibition state parameter
User judges, and by display state parameter on mobile terminals, improves Consumer's Experience.
Mobile terminal response user's operation, receives the mould control module control data of user input, and will be described
Mould control data is sent to Cloud Server, and the Cloud Server sends to mould control module according to the control data and controls
Signal；
User controls the shape of mould according to the parameter of the mould inside material to be formed that mobile terminal shows by mobile terminal
State, improves operating efficiency and Consumer's Experience.
Further, the materials behavior parameter to be formed that the cloud service is received to user's displaying from sensor assembly；
Cloud Server response user's operation, receives the mould control module control data of user input, and the mould is controlled
Data are converted to mould control module control signal, and the Cloud Server sends the mold control signal to mould control module
Control signal；
Mould is adjusted according to the temperature and flow velocity automatic or manual of mould inside material to be formed long-range by Cloud Server
Shape, increased the shaping efficiency of mould and the efficiency of work.Cloud Server realizes automatic tune by default rule
It is whole, will not malfunction, and efficiency is higher.
Further, the communication mould is mobile network communication module or/and wifi network communication module or/and bluetooth
Communication module or/and zigbee communication modules.
Communicated by adding communication module or/and wifi network communication module or/and bluetooth communication or/and zigbee
Module can realize long-range and process communication, improve Consumer's Experience and remote-operated efficiency
Further, the communication module includes the base station for data relay.
Data can be made to be transmitted in heterogeneous networks by the base station of interpolation data transfer, such as sensor assembly can lead to
Cross bluetooth module and be sent out data, the base station for data relay is received data is activation after data by 4g wireless networks
To the Cloud Server for overstating area, mould manufacturer and mould use ground often not in same area, can by data relay
So as to the trans-regional transmission of data is obtained, it is convenient for users.
Further, the mobile terminal is smart mobile phone or/and panel computer or/and removable computer or/and wearable
Smart machine.
Die apparatus are controlled to improve Consumer's Experience by mobile terminal；
Further, the sensor assembly be material temperature sensor to be formed or/and material flow rates sensor to be formed or/
With viscosity of material sensor to be formed.
Can be according to the flow velocity temperature of material to be formed by the addition of flow sensor and viscosity sensor and temperature sensor
Spend viscosity to be adjusted mould, improve formed in mould efficiency.
Further, the mould control module is the electromechanical device that can change shape.
Change the shape of mould by electromechanical device, shape is adjusted according to the different parameters with moulding material
Improve formed in mould efficiency
Further, the electromechanical device includes motor, and cross bar, connecting rod, cross bar two ends can press aperture apparatus
Moved in draw-in groove, cross bar is connected with connecting rod spiral, motor drives connecting rod rotation, and then drives cross bar pressing in aperture apparatus
Portion moves, and then changes the angle of pressure aperture apparatus taper.
Further, cloud server sensor signal, the Cloud Server controls taper according to fluid temperature
Size, angle of taper is reduced when temperature is higher than pre-set threshold value, and temperature increases angle of taper when being less than pre-set threshold value.
The angle that cloud service adjusts mould according to the temperature and flow velocity of material to be formed improves formed in mould efficiency.
It is an advantage of the invention that
1, according to the shape with the different flow speed temperature of moulding material and chemical property change mould, improves formed in mould effect
Rate, reduces mould loss.
2 users can observe the flow speed temperature and chemical property of material to be formed by Cloud Server and mobile terminal, so
The shape for issuing an instruction to change mould afterwards improves formed in mould efficiency, reduces mould loss.
3 by the addition of communication module, and user can with sub long-range flow speed temperature according to material to be formed and chemically
Matter operates the shape of mould, such as the professional of mould manufacturer can remotely control mould again, do not use specific
Factory operated, improve control efficiency.
Claims (9)
1. a kind of long-range mould control system, it is characterised in that the mould control system includes, Cloud Server, communication module,
Sensor assembly, mould control module, mobile terminal；
Wherein sensor assembly is used for detecting the state parameter of material to be formed；
Mould control module adjusts mould for the state parameter of the material described to be formed detected according to sensor assembly
State；
Communication module is used for setting up Cloud Server, sensor assembly, mould control module, mobile terminal, between data communication；
The state parameter that the mobile terminal real-time reception sensor assembly is detected, the state parameter is shown to user；
Mobile terminal response user's operation, receives the mould control module control data of user input, and by the mould
Control data is sent to Cloud Server, and the Cloud Server sends control letter according to the control data to mould control module
Number.
2. a kind of long-range mould control system as claimed in claim 1, it is characterised in that the cloud service to user show from
The materials behavior parameter to be formed that sensor assembly is received；Cloud Server response user's operation, receives user input
Mould control module control data, and the mould control data is converted into mould control module control signal, the cloud clothes
Business device sends the mold control signal control signal to mould control module.
3. a kind of long-range mould control system as claimed in claim 1, it is characterised in that the communication mould is mobile network
Communication module or/and wifi network communication module or/and bluetooth communication or/and zigbee communication modules.
4. a kind of long-range mould control system as claimed in claim 1, it is characterised in that the communication module is included for counting
According to the base station of transfer.
5. a kind of long-range mould control system as claimed in claim 1, it is characterised in that the mobile terminal is smart mobile phone
Or/and panel computer or/and removable computer or/and wearable smart machine.
6. a kind of long-range mould control system as claimed in claim 1, it is characterised in that the sensor assembly is to be formed
Material temperature sensor or/and material flow rates sensor to be formed or/and viscosity of material sensor to be formed.
7. a kind of long-range mould control system as claimed in claim 1, it is characterised in that the mould control module is for can be with
Change the electromechanical device of shape.
8. a kind of long-range mould control system as claimed in claim 1, it is characterised in that the electromechanical device includes bag
Motor is included, cross bar, connecting rod, cross bar two ends can move in pressure aperture apparatus draw-in groove, and cross bar is connected with connecting rod spiral, electronic
Machine drives connecting rod rotation, and then drives cross bar to be moved inside pressure aperture apparatus, and then changes the angle of pressure aperture apparatus taper.
9. a kind of long-range mould control system as claimed in claim 8, it is characterised in that cloud server sensor is believed
Number, the Cloud Server controls the size of taper according to fluid temperature, and angle of taper is reduced when temperature is higher than pre-set threshold value,
Temperature increases angle of taper when being less than pre-set threshold value.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611268249.6A CN106774215B (en) | 2016-12-31 | 2016-12-31 | A kind of long-range mold control system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611268249.6A CN106774215B (en) | 2016-12-31 | 2016-12-31 | A kind of long-range mold control system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106774215A true CN106774215A (en) | 2017-05-31 |
| CN106774215B CN106774215B (en) | 2019-03-22 |
Family
ID=58951696
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201611268249.6A Active CN106774215B (en) | 2016-12-31 | 2016-12-31 | A kind of long-range mold control system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106774215B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108760892A (en) * | 2018-05-28 | 2018-11-06 | 菏泽市产品检验检测研究院 | A kind of AE signal detection system devices of ultra thin plate microsecond delay mold |
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| JP2003136195A (en) * | 2001-10-30 | 2003-05-14 | Sintokogio Ltd | Operating and monitoring system for molding machine for casting mold |
| CN2512580Y (en) * | 2001-12-26 | 2002-09-25 | 北京化工大学 | Pressure stabilizer of extruder head |
| KR20030089849A (en) * | 2002-05-20 | 2003-11-28 | 현대자동차주식회사 | piercing machine |
| US20070293977A1 (en) * | 2006-06-16 | 2007-12-20 | Husky Injection Molding Systems Ltd. | Preventative Maintenance Indicator System |
| CN201004188Y (en) * | 2006-12-22 | 2008-01-09 | 廖谊岳 | Liquid back flow monitoring device special for mould temperature controller |
| CN101947840A (en) * | 2010-08-05 | 2011-01-19 | 华南理工大学 | Servo motor control system of all-electric injection molding machine and control method thereof |
| JP2012086423A (en) * | 2010-10-19 | 2012-05-10 | Bridgestone Corp | Injection molding machine and method of manufacturing molding |
| CN102259374A (en) * | 2011-08-16 | 2011-11-30 | 上海人造板机器厂有限公司 | Device for automatically regulating entering angle of plate blank in continuous press |
| CN102941277A (en) * | 2011-10-10 | 2013-02-27 | 中联重科股份有限公司 | Punching machine and punching shear mould |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108760892A (en) * | 2018-05-28 | 2018-11-06 | 菏泽市产品检验检测研究院 | A kind of AE signal detection system devices of ultra thin plate microsecond delay mold |
Also Published As
| Publication number | Publication date |
|---|---|
| CN106774215B (en) | 2019-03-22 |
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