Full automatic car inner decoration production line and production method
Technical field
The present invention relates to a kind of component production line more particularly to a kind of full automatic car inner decoration production lines and producer
Method.
Background technique
In the manufacture field of automotive upholstery, the production line of automotive upholstery is primarily present following defect:
The injection molding of inside gadget usually divides workshop to carry out with other process, be easy to cause the wave to resource in this way
Take, and consumes a large amount of manpower and material resources during transportation;
Heating device on production line is generally one piece of heating plate, by mechanical blowing, mechanical feeding, this heating method
Inefficient, this kind of heating method heating efficiency be not high, continuous heating cannot be carried out in whole production line to interior, due to interior
The heating that gadget cannot continue, causes inside gadget that cannot reach processing styling condition immediately, reduces production efficiency;
The cutting mode multiselect physics cutting mode of inside gadget, cutting accuracy is general, and cutting speed is slower, working efficiency
It is lower, and there are biggish security risks;
Punching press or a kind of mode of punching can only be realized in existing equipment, cause to need rushing in the processing of inside gadget in this way
Inside gadget is shifted after the completion of pressure punching, the deformation and damage of inside gadget are easy to cause during shifting inside gadget;
The coating of automotive upholstery is generally manual operation, is had production precision by cover in painting process and product slightly becomes
The influence of shape causes coating uneven;
Automotive upholstery is not usually to carry out on a production line in process of production, causes the waste of resource.
Summary of the invention
For the defects in the prior art, the present invention provides a kind of full automatic car inner decoration production line and production method,
Injection molding manner on production line, heating method, punching press punching, the deficiency of coating mode are not only improved, so that described add
Work mode improves production efficiency on an assembly line.
Full automatic car inner decoration production line provided by the invention, including rack and console;Rolling is equipped in the rack
It takes turns, conveyor track is provided in the rack, conveyor track is equipped with evenly spaced fixture, is equipped with heater element in the fixture;
Injection molding platform is equipped in front of the rack, the injection molding platform is equipped with injection controller, and injection controller is equipped with dynamic model, described dynamic
Mould is externally provided with cover half;It is successively arranged grabbing device above the rack from front to back, cutter device, stamping device, painting device,
Detection device and packing apparatus;The grabbing device is located at the top of cover half, and the grabbing device is equipped with the first manipulator, institute
The first manipulator is stated equipped with Manipulator Controller, the Manipulator Controller is connected with console;The laser cutting device
It is equipped with laser cutter, the laser cutter upper end is connected with first mechanical arm, the first mechanical arm and console phase
Even, the laser cutting device is arranged right below workbench, and the workbench is mounted on the rack;Above the stamping device
It is connected by punching press controller with console;Second mechanical arm is connected with above the painting device, under the second mechanical arm
Side is equipped with coating machine, and the top of second mechanical arm, which is equipped with, applies cartridge controller, and the painting cartridge controller is connected with console;The inspection
It surveys device and is equipped with camera, the camera side is equipped with marking appliance, is connected with image analyzer above the marking appliance, institute
Image analyzer is stated to be connected with console;The packing apparatus is equipped with color discriminator and the second manipulator, second machine
Tool just is equipped with to be connected with color discriminator on hand is packaged controller, and the packing controller is connected with console.
Further, the bottom of the frame is equipped with driving device, and the driving device includes motor and idler wheel driving machine
Structure.
Further, the heater element is automatic temperature-controlled far-infrared heating element.
Further, the table core is equipped with turntable hydraulic cylinder vertically, is equipped with above the turntable hydraulic cylinder
Turntable, the turntable can be liftably installed on the workbench by turntable hydraulic cylinder, be equipped with inside turntable described
Idler wheel, turntable are equipped with conveyor track.
Further, the stamping device includes second hydraulic cylinder, head rack, be fixed on the head rack plus
Thermal, the heating device are equipped with head.
Further, the marking appliance can at least two kinds of colors of label.
Further, the rear end of the rack is set there are two outlet, for sending out qualified inside gadget and unqualified interior respectively
Gadget.
The present invention also provides a kind of production methods of full automatic car inside gadget, comprising the following steps:
(1) supervisory control desk is opened, injection moulding apparatus, grabbing device, cutter device, stamping device, painting device, detection are started
Device and packing apparatus;
(2) injection controller controls dynamic model, and dynamic model and cover half cooperation to interior carry out injection molding;
(3) inside gadget formed after injection molding is placed on conveyor track by the first manipulator, and inside gadget moves on conveyor track
It is transported under laser cutting device, the turntable hydraulic cylinder of the table core under laser cutting device stretches out upwards, turntable
Rising, the inside gadget on turntable is rotated by turntable, it can be convenient the extra leftover pieces of laser cutter excision inside gadget,
After the completion of inside gadget cutting, turntable hydraulic cylinder is shunk straight down, and turntable drops to initial position, rotates countertop and work
It is flushed as countertop, roller driving mechanism drives the idler wheel restarting in turntable;
(4) inside gadget after cutting is sent by conveyor track to stamping device, and punching press controller control stamping device is rushed
Pressure;
(5) inside gadget after cutting is sent by conveyor track to painting device, is applied cartridge controller and is controlled coating machine to interior
Coating;
(6) inside gadget after coating is sent by conveyor track to detection device, and inside gadget data are transferred to image by camera
Analyzer, image analyzer to interior are analyzed, and are marked by marking appliance to interior, qualified inside gadget with it is not qualified
Inside gadget marks different colours respectively;
(7) inside gadget after detecting is sent via conveyor track to packing apparatus, the label on color discriminator to interior
Color is identified that the information after identification is packaged controller and feeds back to console, and console distinguishes qualified inside gadget control
Being packaged controller drives the second manipulator to be packaged qualified inside gadget;
(8) qualified inside gadget is sent out from the side of conveyor track rear end, the other side of the not qualified inside gadget from conveyor track rear end
It sends out, automotive upholstery production is completed.
The invention has the benefit that injection molding, cutting, punching press, coating and detection are put into a production line by the 1, present invention
On, the service efficiency in workshop is considerably increased, the waste of work-yard is avoided, uses manpower and material resources sparingly, the examination for inside gadget
System production or the production of various types of small lots are especially suitable for;2, the fixture on conveyor track of the present invention is equipped with automatic temperature-controlled far infrared
Heater element can preferably to interior be preheated, and facilitate cutting, the progress of punching press and coating, be ensure that and just produced
Inside gadget can also continue the preheated one-section time after the completion of coating, form inside gadget preferably to improve product after processing is completed
Quality;3, present invention uses detectors can effectively be identified to the inside gadget of machine-shaping, and utilizes marking appliance pair
Inside gadget marker color can rapidly be distinguished the defect ware in product by marking different colors.
Detailed description of the invention
It, below will be to specific in order to illustrate more clearly of the specific embodiment of the invention or technical solution in the prior art
Embodiment or attached drawing needed to be used in the description of the prior art are briefly described.In all the appended drawings, similar element
Or part is generally identified by similar appended drawing reference.In attached drawing, each element or part might not be drawn according to actual ratio.
Fig. 1 is the structural diagram of the present invention;
Fig. 2 is the top view of conveyor track rear end of the invention;
Fig. 3 is processing method flow chart of the invention.
In attached drawing, 1 indicates console;2 indicate injection controller;3 indicate injection molding platform;4 indicate Manipulator Controller;5 tables
Show the first manipulator;6 indicate cover half;7 indicate dynamic model;8 indicate first hydraulic cylinder;9 indicate first mechanical arm;10 expression laser are cut
Cutter;11 indicate turntable;12 indicate turntable hydraulic cylinder;13 indicate workbench;14 indicate second hydraulic cylinder;15 indicate punching press
Controller;16 indicate head rack;17 indicate heating device;18 indicate head;19 indicate to apply cartridge controller;20 indicate the second machine
Tool arm;21 indicate coating machine;22 indicate image analyzer;23 indicate camera;24 indicate marking appliance;25 indicate to be packaged control
Device;26 indicate color discriminator;27 indicate the second manipulator;28 indicate inside gadget;29 indicate conveyor track;30 indicate automatic temperature-controlled
Far-infrared heating element;31 indicate roller driving mechanism;32 indicate rack;33 indicate fixture;34 indicate motor;281 indicate to close
Lattice inside gadget;282 indicate not qualified inside gadget.
Specific embodiment
It is described in detail below in conjunction with embodiment of the attached drawing to technical solution of the present invention.Following embodiment is only used for
Clearly illustrate technical solution of the present invention, therefore be only used as example, and cannot be used as a limitation and limit protection model of the invention
It encloses.
As shown in Fig. 1 and Fig. 3, the present invention provides a kind of full automatic car inner decoration production line and production methods, including
Rack 32 and console 1;It is equipped with idler wheel in the rack 32, the conveyor track 29 of intermittent movement is provided in the rack 32,
Conveyor track 29 is equipped with evenly spaced fixture 33, is equipped with automatic temperature-controlled far-infrared heating element 30 in the fixture 33;It is described
32 bottom of rack is equipped with driving device, and the driving device includes motor 34 and roller driving mechanism 31, roller driving mechanism
31 drive 29 intermittent movement of conveyor track by idler wheel.Injection molding platform 3 is equipped in front of the rack 32, the injection molding platform 3 is equipped with
Injection controller 2, injection controller 2 are equipped with dynamic model 7, and the dynamic model 7 is externally provided with cover half 6;32 top of the rack is from going to
After be successively arranged grabbing device, cutter device, stamping device, painting device, detection device and packing apparatus;The grabbing device
It is located at the top of cover half 6, the grabbing device is equipped with the first manipulator 5, and first manipulator 5 is equipped with manipulator control
Device 4, the Manipulator Controller 4 are connected with console 1;The laser cutting device is equipped with laser cutter 10, described to swash
10 upper end of light cutter is connected with first mechanical arm 9, and the first mechanical arm 9 is connected with console 1, the laser cutting device
Be arranged right below workbench 13, the workbench 13 is mounted in rack 32,13 center vertical of workbench be equipped with turntable liquid
Cylinder pressure 12, is equipped with turntable 11 above the turntable hydraulic cylinder 12, and the turntable 11 can by turntable hydraulic cylinder 12
It is mounted on workbench 13 up and down, the idler wheel is equipped with inside turntable 11, turntable 11 is equipped with conveyor track 29;The punching
It is connected by punching press controller 14 with console 1 above pressure device, the stamping device includes second hydraulic cylinder 15 and head branch
Frame 16, the head rack 16 are equipped with heating device 17, and the heating device 17 is equipped with head 18;On the painting device
Side is connected with second mechanical arm 20, is equipped with coating machine 21 below the second mechanical arm 20, the top of second mechanical arm 20 is equipped with
Cartridge controller 19 is applied, the painting cartridge controller 19 is connected with console 1;The detection device is equipped with camera 23, described to take the photograph
As first 23 side be equipped with can two kinds of colors of label marking appliance 24, be connected with image analyzer 22, institute above the marking appliance 24
Image analyzer 22 is stated to be connected with console 1;The packing apparatus is equipped with color discriminator 26 and the second manipulator 27, described
It is equipped with to be connected with color discriminator 26 above second manipulator 27 and is packaged controller 25, the packing controller 25 and console
1 is connected.
Fig. 2 is the car carpeting production and processing method flow chart of the embodiment of the present invention, as shown in Fig. 2, processing method master
Want the following steps are included:
Step S101 is executed, supervisory control desk 1 is opened, starts injection moulding apparatus, grabbing device, cutter device, stamping device, painting
Assembling device, detection device and packing apparatus;
Step S102 is executed, injection controller 2 controls dynamic model 7, and dynamic model 7 cooperates to interior 28 to be molded with cover half 6
Molding;
Step S103 is executed, inside gadget 28 formed after injection molding is placed on conveyor track 29 by the first manipulator 5, inside gadget
28 on conveyor track 29 movement be transported under laser cutting device, the turntable liquid at 13 center of workbench under laser cutting device
Cylinder pressure 12 stretches out upwards, and turntable 11 rises, and the inside gadget 28 on turntable 22 is rotated by turntable 11, can be convenient laser
Cutter 10 cuts off the extra leftover pieces of inside gadget 28, and after the completion of inside gadget 28 is cut, turntable hydraulic cylinder 12 is received straight down
Contracting, turntable 11 drop to initial position, and 11 top surface of turntable is flushed with 13 top surface of workbench, and roller driving mechanism 31 drives rotation
Idler wheel restarting in turntable 11;
Step S104 is executed, the inside gadget 28 after cutting is sent by conveyor track 29 to stamping device, and punching press controller 14 is controlled
Stamping device processed carries out punching press;
Step S105 is executed, the inside gadget 28 after cutting is sent by conveyor track 29 to painting device, is applied cartridge controller 19 and is controlled
28 coating of painting device to interior processed;
Step S106 is executed, the inside gadget 28 after coating send by conveyor track 29 to detection device, and camera 23 is by interior trim
28 data of part are transferred to image analyzer 22, and 22 to interior 28 of image analyzer is analyzed, by 24 to interior of marking appliance
28 are marked, and qualified inside gadget 281 marks different colours with not qualified inside gadget 281 respectively;
Step S107 is executed, the inside gadget 28 after detection is sent via conveyor track 29 to packing apparatus, color discriminator 26
Marker color on to interior 28 is identified that the information after identification feeds back to console 1, console through being packaged controller 25
1, which distinguishes the qualified control of inside gadget 281 packing controller 25, drives 27 pairs of the second manipulator qualified inside gadgets 281 to be packaged;
Step S107 is executed, qualified inside gadget 281 is sent out from the side of 29 rear end of conveyor track, and not qualified inside gadget is from 282
The other side of 29 rear end of conveyor track is sent out, and the production of automotive upholstery 28 is completed.
Automatic temperature-controlled far-infrared heating element 30 is equipped in the present invention in fixture 33, can preferably to interior 28 be carried out
Preheating, facilitates cutting, it is pre- to also ensure that the inside gadget 28 just produced can also continue after the completion of coating for the progress of punching press and coating
Hot a period of time, form inside gadget 28 preferably after processing is completed, fixture 33 in the production line arrange by uniform intervals, by right
The input of console 1 is programmed, and controls the intermittent traveling in rack 32 of conveyor track 29, fixture 33 is immediately below each station
Stopping equal time carries out the processing of the station, when reaching the residence time of programming, fixture 33 on conveyor track 29 by
Conveyor track 29 is transported to next station from a upper station, and the production efficiency of inside gadget 28 can be improved, also determine interior trim
It is carried out while 28 all process steps of part, ensure that the order of production.
Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention., rather than its limitations;To the greatest extent
Pipe present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that: its according to
So be possible to modify the technical solutions described in the foregoing embodiments, or to some or all of the technical features into
Row equivalent replacement;And these are modified or replaceed, various embodiments of the present invention technology that it does not separate the essence of the corresponding technical solution
The range of scheme should all cover within the scope of the claims and the description of the invention.