CN106504603A - Dummy emulation system towards industry 4.0 - Google Patents
Dummy emulation system towards industry 4.0 Download PDFInfo
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- CN106504603A CN106504603A CN201610896144.9A CN201610896144A CN106504603A CN 106504603 A CN106504603 A CN 106504603A CN 201610896144 A CN201610896144 A CN 201610896144A CN 106504603 A CN106504603 A CN 106504603A
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Abstract
The invention provides a kind of dummy emulation system towards industry 4.0, including testing stand unit, sensor unit, data acquisition unit, DB Server service units and WEB Server service units；Wherein, the testing stand unit, for the simulation and operation of experiment scene, carries out multi-functional experimental skill training；The sensor unit, generates experimental signal analogue signal for the pickup to experimental signal in experiment scene and identification；The data acquisition unit, for experimental signal analogue signal to be amplified, and is converted to experimental signal digital signal；The DB Server service units, carry out Organization And Management for the experimental signal digital signal to gathering.How the present invention placement sensor can be optimized to layout by analysis of simulation experiment, arranged corresponding sensor to different collection parameters, developed data collecting card, realized the communication of sensor and PC server and interacted.
Description
Technical field
A kind of the present invention relates to Virtual Simulative Experiment teaching and real training field, in particular it relates to virtuality towards industry 4.0
Analogue system and method.
Background technology
Virtual Simulation is to simulate a real system using virtual system, be widely used in product design,
The fields such as fault diagnosis.But the restriction due to lab construction funds, current laboratory existing device often effectively cannot be expired
The substantial amounts of experimental teaching task of foot, while real system can not meet requirement and the real training high cost of experimental teaching, and face
Virtual Simulative Experiment platform to industry 4.0 excavates existing experiment to a greater extent by integrating laboratory existing device resource
The potential of equipment, widens its use range, so as to meet the requirement of experimental teaching, be capable of training student autonomic learning ability and
Innovation ability.
And towards industry 4.0 Virtual simulation lab system development and exploitation be around industrial 4.0 Virtual Simulative Experiment
Curricula is required and is built, while being related to the practical teaching of many subjects.4.0 this concept of industry are very burning hot recently,
But a lot of students simply understand the concept of a little industry 4.0, for the related teaching practice of industrial 4.0 virtual emulation but know very
Few, current institute does not also form related to industrial 4.0 Virtual Simulative Experiment curricula across course design interdisciplinary
And Comprehensive Experimental Platform, cause student to lack intuitively to the hardware designs of industrial 4.0 virtual emulation, software development, system
The construction of framework is grasped with the systemic of working knowledge.In order to perfect with regard to industrial 4.0 simulated experimental teaching relevant device and auxiliary
Help facility basic condition, it is necessary to carry out the construction of the Virtual Simulative Experiment platform towards industry 4.0.
Towards the Virtual simulation lab system platform construction and application of industry 4.0, can make the fault diagnosis experimental teaching can
Match with the curricular system of theory teaching, and characteristic that correlated curriculum involved by experiment intersects can be projected, allow students vapour
The forward position of car status real time monitor and fault diagnosis technology, while obtain machinery, electronics, observing and controlling, data base administration, program open
Send out, many cultures such as Web Server, and with stronger manipulative ability and the ability that analyzes problems and solves them.
Content of the invention
For defect of the prior art, it is an object of the invention to provide a kind of dummy emulation system towards industry 4.0.
According to the present invention provide towards industry 4.0 dummy emulation system, including testing stand unit, sensor unit,
Data acquisition unit, DB Server service units and WEB Server service units；
Wherein, the testing stand unit, for the simulation and operation of experiment scene, carries out multi-functional experimental skill training
Instruction；
The sensor unit, generates experimental signal simulation letter for the pickup to experimental signal in experiment scene and identification
Number；
The data acquisition unit, for experimental signal analogue signal to be amplified, and is converted to experimental signal numeral
Signal；
The DB Server service units, carry out Organization And Management for the experimental signal digital signal to gathering；
The WEB Server service units, for the data and knowledge inquired about in data with existing storehouse, to Real-time Collection
Experimental signal digital signal is processed, and is detected and diagnostic result.
Preferably, the testing stand unit includes：In retarder test stand, block testing stand and little racing car testing stand
Any one is appointed multiple.
Preferably, the sensor unit includes：Acceleration transducer, velocity sensor, displacement transducer, temperature sensing
In device or noise transducer any one or appoint multiple.
Preferably, the data acquisition unit includes data repeater and data collecting card；
The data collecting card is used for the experimental signal analogue signal that collection is exported by sensor unit；
The data repeater is used for being amplified experimental signal analogue signal, and is converted to experimental signal numeral
Signal.
Preferably, the DB Server service units using SQL Server data bases and/or oracle database to adopting
The experimental signal digital signal of collection carries out Organization And Management.
Preferably, the WEB Server service units adopt Eclipse platform and/or .NET platforms, according to data base
In data and knowledge, the data of Real-time Collection are processed, are detected and diagnostic result.
Compared with prior art, the present invention has following beneficial effect：
1st, how the present invention placement sensor can be optimized to layout by analysis of simulation experiment, and different are adopted
Collection parameter arranges corresponding sensor, develops data collecting card, realize the communication of sensor and PC server (DB Server) with
Interaction；
2nd, the present invention can also excavate the potential of existing experimental facilitiess to a greater extent, widen its use range, so as to full
The requirement of sufficient experimental teaching.
Description of the drawings
The detailed description that non-limiting example is made with reference to the following drawings by reading, the further feature of the present invention,
Objects and advantages will become more apparent upon：
Fig. 1 is the illustraton of model of testing stand unit of the present invention；
Fig. 2 is the schematic layout pattern of the present invention；
Fig. 3 is the configuration diagram of the present invention.
In figure：
1 is testing stand unit；
2 is sensor unit；
3 is data acquisition unit；
4 is DB Server service units；
5 is WEB Server service units；
6 is retarder test stand；
7 is block testing stand；
8 is little racing car testing stand；
9 is data repeater；
10 is data collecting card.
Specific embodiment
With reference to specific embodiment, the present invention is described in detail.Following examples will be helpful to the technology of this area
Personnel further understand the present invention, but the invention is not limited in any way.It should be pointed out that the ordinary skill to this area
For personnel, without departing from the inventive concept of the premise, some deformations and improvement can also be made.These belong to the present invention
Protection domain.
In the present embodiment, the dummy emulation system towards industry 4.0 that the present invention is provided, including testing stand unit 1, passes
Sensor cell 2, data acquisition unit 3, DB Server service units 4 and WEB Server service units 5；
Wherein, the testing stand unit 1, for the simulation and operation of experiment scene, carries out multi-functional experimental skill training
Instruction；
The sensor unit 2, generates experimental signal simulation for the pickup to experimental signal in experiment scene and identification
Signal；
The data acquisition unit 3, for experimental signal analogue signal to be amplified, and is converted to experimental signal numeral
Signal；
The DB Server service units 4, carry out Organization And Management for the experimental signal digital signal to gathering；
The WEB Server service units 5, for the data and knowledge inquired about in data with existing storehouse, to Real-time Collection
Experimental signal digital signal is processed, and is detected and diagnostic result.
The testing stand unit 1 includes：Retarder test stand 6, appointing in block testing stand 7 and little racing car testing stand 8
One kind is appointed multiple.
The sensor unit 2 includes：Acceleration transducer, velocity sensor, displacement transducer, temperature sensor are made an uproar
In sonic transducer any one or appoint multiple.
The data acquisition unit 3 includes data repeater 9 and data collecting card 10；
The data collecting card 10 is used for the experimental signal analogue signal that collection is exported by sensor unit 2；
The data repeater 9 is used for being amplified experimental signal analogue signal, and is converted to experimental signal number
Word signal.Then processed using embedded system technology in input fault detection and diagnostic system.
Reality of the DB Server service units 4 using SQL Server data bases and/or oracle database to collection
Testing signal digital signal carries out Organization And Management.
The WEB Server service units 5 adopt Eclipse platform and/or .NET platforms, according to the number in data base
According to knowledge, the data of Real-time Collection are processed, are detected and diagnostic result.
In the present embodiment, as shown in Figure 1, Figure 3, centered on multiple testing stands, holding equipment is former for the test platform
Barrier signal data acquisition, equipment fault vibration Matlab emulation, rotary mechanical part natural frequency are calculated and are set with analysis, data base
Meter and the links such as operation, web application exploitation, remote condition monitoring and fault diagnosis system application, multidisciplinary so as to meet
The experimental teaching of many courses needs, such as：Sensor technology, data communication technology, database design technique and fault diagnosis technology
Deng course.The dummy emulation system is applied to the innovation ability and the ability of practice of training student, synthetic innovation experiment with
The experiment of traditional unicity combines, and based on the experiment combined together with design, comprehensive and novelty, focuses on grounding
Combination with ability culture.In virtual simulation test teaching process based on student, supplemented by instructor；Teacher only proposes reality
The problem of project (including purpose, meaning, principle, method etc.) and research is tested, by student oneself inspection information, contrived experiment side
Case, step, choice experiment instrument and equipment, check through teacher and are tested after revising.
The described dummy emulation system towards industry 4.0 can carry out several experimental teachings as follows：
Experiment one：The application of sensor technology：Determine how placement sensor and layout is optimized, different are adopted
Collection parameter arranges corresponding sensor, develops data collecting card, realize the communication of sensor and PC server (DB Server) with
Interaction；
Experiment two：State and the design and operation of Mishap Database：Using the DB Server data bases of laboratory, student
Operated by the structural analyses and sql like language of data base, grasp data base's relevant knowledge and technology；
Experiment three：Remote detection based on WEB and fault diagnosis system exploitation and application：Using the language reality such as HTML, ASP
The design and development of existing WEB application program UI, the exploitation for realizing systemic-function using high-level language Basic, C#, J# etc. are grasped
Remote detection based on WEB and fault diagnosis system technological frame and main functional modules.
The present invention develops a set of Virtual Simulative Experiment teaching platform, overcomes by industry 4.0 and the background of embedded system
Conventional teaching experimental facilitiess can not meet the task of experimental teaching, and this virtual Simulation System Platform is mainly around automobile failure diagnosis
Technology, and the sensor technology, data communication technology, the curricular system such as database design technique and the content of courses that are related to change
Leather, sets up the vehicle condition monitoring and fault diagnosis synthesis experiment platform being made up of teacher, student and laboratory.Before students in class
Fully preview, on the basis of preliminary understanding experiment purpose and principle, the use of instrument and equipment, operational approach and experimental procedure etc., weight
Point combines automobile failure diagnosis related syndrome experimental teaching, training student engineering practice and innovation ability, edifies the wound of student
New property thinking, exploitation innovation potential, culture innovation ability grasp innovative design method, the practice of training Students ' Engineering and energy of starting
Power.All the time training student integrated application, engineering practice and innovation ability are placed on critical positions, take theory study and test,
Practice combines, within the class period with combine after class, high-quality talents are cultivated in specification and the comprehensive measure that combines of excitation.
By the method for the present invention so that experiment class hour limited in the case of, by former single Curriculum Practice link
Illustrative, replication experiment project are converted to compostive design experiment project, really give student oneself by experimental period, allow
Life is really dissolved in experiment.The innovative thinking of student, culture and the work of teacher is guiding student positive thinking, is inspired to learn
Raw problem analysis and the integration capability of solve problem, and solve the insurmountable problem of student, such as sensor and data acquisition
The guiding and explanation of the communication of equipment, not yet contact field.This Experimental Teaching Method can allow student really to find in an experiment
Problem, and the method for finding solve problem, improve the enthusiasm of the practical operative ability and Active Learning of student, the innovation to student
Ability culture is very beneficial.
Above the specific embodiment of the present invention is described.It is to be appreciated that the invention is not limited in above-mentioned
Particular implementation, those skilled in the art can make various modifications or modification within the scope of the claims, this not shadow
Ring the flesh and blood of the present invention.
Claims (6)
1. a kind of towards industry 4.0 dummy emulation system, it is characterised in that including testing stand unit (1), sensor unit
(2), data acquisition unit (3), DB Server service units (4) and WEB Server service units (5)；
Wherein, described testing stand unit (1), for the simulation and operation of experiment scene, carry out multi-functional experimental skill training；
Sensor unit (2), generate experimental signal simulation letter for the pickup to experimental signal in experiment scene and identification
Number；
Data acquisition unit (3), for experimental signal analogue signal to be amplified, and are converted to experimental signal numeral letter
Number；
DB Server service units (4), carry out Organization And Management for the experimental signal digital signal to gathering；
WEB Server service units (5), for the data and knowledge inquired about in data with existing storehouse, the reality to Real-time Collection
Test signal digital signal to be processed, detected and diagnostic result.
2. according to claim 1 towards industry 4.0 dummy emulation system, it is characterised in that the testing stand unit
(1) include：Retarder test stand (6), in block testing stand (7) and little racing car testing stand (8) any one or appoint multiple.
3. according to claim 1 towards industry 4.0 dummy emulation system, it is characterised in that the sensor unit
(2) include：In acceleration transducer, velocity sensor, displacement transducer, temperature sensor or noise transducer any one or
Appoint multiple.
4. according to claim 1 towards industry 4.0 dummy emulation system, it is characterised in that the data acquisition list
First (3) include data repeater (9) and data collecting card (10)；
Described data collecting card (10) are used for the experimental signal analogue signal that collection is exported by sensor unit (2)；
Described data repeater (9) are used for being amplified experimental signal analogue signal, and are converted to experimental signal numeral
Signal.
5. according to claim 1 towards industry 4.0 dummy emulation system, it is characterised in that
The experiment of described DB Server service units (4) using SQL Server data bases and/or oracle database to gathering
Signal digital signal carries out Organization And Management.
6. according to claim 1 towards industry 4.0 dummy emulation system, it is characterised in that
Described WEB Server service units (5) adopt Eclipse platform and/or .NET platforms, according to the data in data base
With knowledge, the data of Real-time Collection are processed, detected and diagnostic result.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610896144.9A CN106504603A (en) | 2016-10-13 | 2016-10-13 | Dummy emulation system towards industry 4.0 |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610896144.9A CN106504603A (en) | 2016-10-13 | 2016-10-13 | Dummy emulation system towards industry 4.0 |
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| Publication Number | Publication Date |
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| CN106504603A true CN106504603A (en) | 2017-03-15 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201610896144.9A Pending CN106504603A (en) | 2016-10-13 | 2016-10-13 | Dummy emulation system towards industry 4.0 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108510831A (en) * | 2018-06-04 | 2018-09-07 | 上海振华重工(集团)股份有限公司 | Automate bridge crane remote operation simulator |
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| CN2669163Y (en) * | 2003-07-23 | 2005-01-05 | 魏照基 | Automobile speed-changer detectnig-testing device |
| JP2005308808A (en) * | 2004-04-16 | 2005-11-04 | Toshiba Corp | Operation training system for power generation plant, method for providing operation training service and maintenance service in the operation training system |
| CN101561351A (en) * | 2009-06-04 | 2009-10-21 | 中国航空工业集团公司西安飞机设计研究所 | Airplane engine dynamic simulation test bed |
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| CN103680232A (en) * | 2012-09-18 | 2014-03-26 | 深圳市风向标科技有限公司 | Theory and practice integration type whole-vehicle multimedia teaching and checking system of face switch network version |
| CN104658366A (en) * | 2013-11-18 | 2015-05-27 | 天津市征创科技有限公司 | Virtual-real fusion teaching training device for overall vehicle interconnection |
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Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2669163Y (en) * | 2003-07-23 | 2005-01-05 | 魏照基 | Automobile speed-changer detectnig-testing device |
| JP2005308808A (en) * | 2004-04-16 | 2005-11-04 | Toshiba Corp | Operation training system for power generation plant, method for providing operation training service and maintenance service in the operation training system |
| CN101630447A (en) * | 2008-12-30 | 2010-01-20 | 天津市优耐特汽车电控技术服务有限公司 | Method and device for online teaching of whole automobile |
| CN101561351A (en) * | 2009-06-04 | 2009-10-21 | 中国航空工业集团公司西安飞机设计研究所 | Airplane engine dynamic simulation test bed |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108510831A (en) * | 2018-06-04 | 2018-09-07 | 上海振华重工(集团)股份有限公司 | Automate bridge crane remote operation simulator |
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Application publication date: 20170315 |
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