CN106392764B - High-speed milling micro lubricating feed flow nozzle arrangements, separation and recovering mechanism and system - Google Patents

High-speed milling micro lubricating feed flow nozzle arrangements, separation and recovering mechanism and system Download PDF

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Publication number
CN106392764B
CN106392764B CN201611109567.8A CN201611109567A CN106392764B CN 106392764 B CN106392764 B CN 106392764B CN 201611109567 A CN201611109567 A CN 201611109567A CN 106392764 B CN106392764 B CN 106392764B
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pipeline
oil
nozzle
gas
conduit shell
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CN106392764A (en
Inventor
郭树明
李长河
卢秉恒
曹华军
张彦彬
杨敏
张乃庆
吴启东
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Qingdao University of Technology
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Qingdao University of Technology
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Priority to CN201611109567.8A priority Critical patent/CN106392764B/en
Publication of CN106392764A publication Critical patent/CN106392764A/en
Priority to PCT/CN2017/074303 priority patent/WO2018103200A1/en
Priority to DE112017000093.9T priority patent/DE112017000093T5/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q11/00Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
    • B23Q11/10Arrangements for cooling or lubricating tools or work
    • B23Q11/1076Arrangements for cooling or lubricating tools or work with a cutting liquid nozzle specially adaptable to different kinds of machining operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q11/00Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
    • B23Q11/10Arrangements for cooling or lubricating tools or work
    • B23Q11/1069Filtration systems specially adapted for cutting liquids

Abstract

The invention discloses high-speed milling micro lubricating feed flow nozzle arrangements, separation and recovering mechanism and system, structure includes at least two nozzle bodies, nozzle body one end is connect with conduit shell, the other end of nozzle body is spray head, the hybrid channel by being formed inside hollow pipe is equipped in nozzle body, hybrid channel one end and at least two pipeline connections, gas is passed through in first pipeline, lubricating oil is passed through in second pipeline, the lubricating oil pipeline with the gas piping of the first pipeline connection and with the second pipeline connection is equipped with inside conduit shell, the central point that gas piping and lubricating oil pipeline surround conduit shell is arranged, pass through the setting of conduit shell, realize the lubrication to Milling Process part, it is cooling, the high lubricating effect present invention can effectively avoid chip and the splashing of droplet by the setting of cabinet, process is reduced to environment and operation It is endangered caused by personnel, meanwhile, it can effectively realize the separation to lubricant, chip and gas, reduce the pollution to environment.

Description

High-speed milling micro lubricating feed flow nozzle arrangements, separation and recovering mechanism and system
Technical field
The present invention relates to Milling Process field more particularly to high-speed milling micro lubricating feed flow nozzle arrangements, separation and return Receive mechanism and system.
Background technique
Milling refers to the multiple-cutting-edge tool cutting workpiece using rotation, is efficient processing method.When Milling Process, milling cutter Rotation be main motion, milling cutter or workpiece along the linear motion or rotary motion of coordinate direction be feed motion, be suitable for plane The processing of class and groove class workpiece.
High-speed milling is small with fast feed speed progress scrap rate, but metal removal rate is higher than depth milling efficiency, from And tool life, a kind of high-efficient milling method of non-processing time is reduced, its application is particularly suitable for modern production The characteristics of fast reaction.
Currently, largely using lubricant in cutting process, i.e., cast-type is processed, and is injured very to environment and workers ' health Greatly.Due to environmental requirement, the waste liquid of lubricant have to pass through processing, it is up to standard after could discharge, liquid waste processing is costly, up to The 54% of lubricant cost makes people have to reappraise lubricant.
Micro lubricating is also referred to as minimum amount of lubrication Minimal Quantity Lubrication (MQL), is a kind of metal The lubricating system of processing, after referring to the lubricating oil mixed aerosol by compressed gas (air, nitrogen, carbon dioxide etc.) and denier, Micron-sized drop is formed, a kind of cutting working method that processing district carries out effectively lubricating is ejected into.This technology is guaranteeing have Under the premise of effect lubrication and cooling effect, minimal grinding fluid (the thousand of about traditional cast-type lubricating system dosage are used / mono-), to reduce cost and the pollution to environment and the injury to human body.
Micro-lubricating cutting liquid is by the carrying of high pressure gas, and cutting fluid is injected into machining area, due to compress sky Gas is that constraint is just no longer influenced by after the injection droplet of power ejects, and movement will occur diffusion, drift etc., no longer may be used Control.Therefore, the small droplet of particle is diffused into work, not only causes greatly to pollute but also can make staff to environment At great health hazard.When the diameter of droplet even can cause the various occupational diseases of operator less than 4 μm, such as exhale Desorption system disease, cutaneum carcinoma etc..Even if being also possible to damage lung function in such a case according to practical report short time exposure. The exposure limit concentration of mineral oil droplet proposed by the research of U.S.'s occupational safety and health is 0.5mg/m thus3.In order to ensure work The health of personnel, it is necessary to which micro lubricating process fine droplet is controlled.
High-speed milling generates a large amount of chip, and as the rotary motion of workpiece four dissipates, is unfavorable for collecting, seriously affects ring Border health.
Through retrieving, a large amount of research work has been done in terms of micro lubricating feed system by Shanghai Jinzhao Conservation of Energy Science & Technology Co., Ltd. Make.
Through retrieving: Li Gang has invented energy saving micro lubricating system (patent No.: ZL201410012590.X), devises one kind Energy saving micro lubricating system, including oil storage barrel and nozzle system are equipped with lubricant in oil storage barrel, are arranged in the oil storage barrel side The control valve for fluids being connected with the oil storage barrel arrival end, the nozzle system being connect with the control valve for fluids and gas stream Measure valve;Wherein, the pressure regulation filter screen and gas flow valve are connected to the nozzle system respectively, the gas flow valve and institute Pressure regulation filter screen is stated to communicate.The invention on oil storage barrel by being arranged gas flow valve and control valve for fluids, accurately described in control The oil-gas ratin that nozzle system sprays avoids lubricant atomization, influences environment, cause to waste.
Through retrieving, Li Gang has invented oil-water-gas three-phase energy saving micro lubricating system (patent No.: ZL201410012609.0), Devise a kind of oil-water-gas three-phase energy saving micro lubricating system, comprising: micro fueling injection equipment, sprayable aqueous solutions device and nozzle dress It sets, aqueous solution is housed in minimum quantity lubrication device;It is connected with compressed air in the oil-water-gas three-phase energy saving micro lubricating system, is compressed Gas is divided into two-way, and a routing reaches sprayable aqueous solutions device;Another way compressed gas bifurcates, and a branch passes through fuel injector cartridge It sets, another branch is communicated through pipeline with spray nozzle device;Micro fueling injection equipment and sprayable aqueous solutions device pass through pipeline and nozzle respectively Device connection.The invention solves water oil mixing in the prior art unevenly by controlling the flow of oil gas water, out liquid effect Bad problem, and air compressor electricity consumption 70%~90% can be saved.Compared with conventional lubrication technology, which can subtract The usage amount and 95% or more discharge amount of few lubricant, energy-saving and emission-reduction, environmental protection effect are significant.
Through retrieving, Wu Qidong invented electrolysis aqueous hydrocarbon three-phase energy-saving micro lubricating cooling system (patent No.: ZL201610405074.2), a kind of electrolysis aqueous hydrocarbon three-phase energy-saving micro lubricating cooling system is devised, it is characterised in that: packet It includes: electrolytic water generator, at least one micro fueling injection equipment, at least one oil-water gas injection device;The electrolysis water fills The water inlet end external water source set, alkaline water water outlet are connect by hose with oil-water gas injection device;Compressed air is divided into two-way, It is directly connect all the way with the oil-water gas injection device;Another way is connect as power with the micro fueling injection equipment, described micro- The oil outlet of amount lubricating arrangement is connected with oil-water gas injection device.It the advantage is that and solve lubricant quantity in traditional technology Greatly, environmental pollution is serious, and the mixing of water oil is uneven in the prior art, and liquid is ineffective out and water is added frequently to increase labour by force The problem of spending.
Through retrieving, Zhang Naiqing has invented dedicated micro lubricating agent of oil-water-gas three-phase lubricating system with trace amount and preparation method thereof (patent No.: ZL201410265031.X), devises the dedicated micro lubricating agent of oil-water-gas three-phase lubricating system with trace amount, and feature exists In: including finish A and aqua B, wherein finish A by forming following weight percentage components: poly- ricinoleate ester 40-60%; Low viscosity synthetic ester 30-50%;Phosphate 2-5%;Ethanol amine borate 2-5%;Aqua B is by following weight percentage components Composition: water 95~98%;Molybdate 0.5~2%;Phosphate 0.5~2%;Low-carbon alcohols 0.5~1%;Benzotriazole or its spread out Biology 0.01~0.05%.A kind of dedicated micro lubricating agent of oil-water-gas three-phase lubricating system with trace amount of invention preparation, cooperates micro- It measures lubricating arrangement to use, 95% or more the usage amount of cutting fluid can be saved.
Through retrieving, Zhang Naiqing invented a kind of degradable micro lubricating oil and preparation method thereof (patent No.: ZL201510674332.2), a kind of degradable micro lubricating oil is devised, it is characterised in that: include mass percent concentration For the polypentaerythritol methacrylic acid oleate of 1-99%.A kind of micro lubricating oil cooperation minimum quantity lubrication device of the invention makes With usage amount can be reduced to original 5% hereinafter, reaching good lubrication, cooling effect, and energy-saving and emission-reduction, environmental protection are imitated Fruit is significant.
Through retrieving, Zhang Naiqing has invented Organic molybdenum trace lubricant (patent No.: ZL201310199579.4), devises one Kind Organic molybdenum trace lubricant, is prepared: organic-molybdenum 31-100% by the weight percent of following raw material;Lube base oil 0-69%;Extreme pressure anti-wear additives 0-10%;Antirust agent 0-10%.The Organic molybdenum trace lubricant of the invention overcomes in the prior art Micro lubricating oil apply to the bad problem of hardness ag(e)ing fruit of difficult-to-machine metal.
Through retrieving, numerous studies work has been done in terms of nano-fluid feed system by micro lubricating team, Qingdao Technological University Make.
Through retrieving, Li Changhe invented nanoparticle jet stream micro lubricating grinding lubricant supply system (patent No.: ZL201210153801.2), a kind of nanoparticle jet stream micro lubricating grinding lubricant supply system is devised, it is by nanoscale The lubricant that micro lubricating grinding is made is added in degradable grinding fluid in solids, is become lubricant by micro feedway For with fixation pressure, the pulse drop that pulse frequency is variable, liquid-drop diameter is constant, in the air barrier that high pressure gas generates Grinding area is sprayed into pattern under effect.It has the advantages that all of Minimal Quantity Lubrication Technology and has stronger cooling performance With excellent tribology characteristic, grinding burn is efficiently solved, improves workpiece surface quality, realizes efficient, low consumption, environment friend Good, resource-effective low-carbon green clean manufacturing has very important meaning.
Through retrieving, Li Changhe has invented sub-cooled and has coupled grinding medium feed system with nanoparticle jet stream micro lubricating (patent No.: ZL201310180218.5), devises a kind of sub-cooled and couples grinding with nanoparticle jet stream micro lubricating and be situated between Matter feed system.It includes at least one micro lubricating and sub-cooled Nozzle combination unit, which is arranged in the sand of grinding wheel Wheel cover side, and matched with the workpiece on workbench;The unit includes that micro lubricating is atomized micro nozzle and sub-cooled Nozzle, micro lubricating are atomized micro nozzle and connect with nano-fluid pipeline and compressed air line, sub-cooled nozzle and low temperature Coolant line connection;Nano-fluid pipeline, compressed air line and the sub-cooled liquid pipeline of each unit pass through control Valve is connect with nano-fluid feed system, cryogenic media feed system and compressed-air supply system, nano-fluid feed system, Cryogenic media feed system and compressed-air supply system are connect with control device.It efficiently solves grinding burn, improves Workpiece surface quality realizes efficient, low consumption, environmental-friendly, resource-effective low-carbon green clean manufacturing.
Through retrieving, it is (special that Zhang Yanbin has invented cold technique system in nano-fluid micro lubricating electrostatic atomization controllable jet Benefit number: ZL201410445730.2), devising cold technique in a kind of nano-fluid micro lubricating electrostatic atomization controllable jet is System, system includes adjustable high voltage D. C, interior cold tool converter, high pressure electrical switching device sum aggregate into nozzle.Micro lubricating By interior cold tool converter, inwardly cold drill bit supplies micro-lubricating cutting liquid to system.Adjustable high voltage D. C is logical by positive electricity Excessively high piezoelectric transducer device is transferred to the electrode needle of integrated nozzle, by cathode electrical ground and is transferred to workpiece by magnetic coupling, Making electrode needle --- workpiece area forms corona charging field, to micro-lubricating cutting liquid corona charging, realizes electrostatic atomization effect. Micro-lubricating cutting liquid mist drop can be made to realize controlled distribution in injection by electrostatic atomization principle, can be improved spectrum of fog drop Uniformity, deposition efficiency and liquid effective rate of utilization, and the characteristics of motion of droplet can be effectively controlled, to reduce to ring The pollution in border provides better health care for staff.
Through retrieving, Li Changhe invented nanoparticle jet stream micro lubricating grinding three-phase stream feed system (patent No.: ZL201110221543.2), it is related to a kind of field of machining, i.e., a kind of nanoparticle jet stream micro lubricating grinding three-phase stream supplies To system, its main feature is that: nano-fluid is delivered at nozzle through fluid path, while high pressure gas enters nozzle, high pressure through gas circuit Gas and nano-fluid are sufficiently mixed atomization in nozzle mixing chamber, and accelerated room enters minor air cell, while compressed gas after accelerating Body enters through minor air cell's venthole, so that three-phase flow is further rotated mixing and accelerates, then three-phase flow is in the form of atomized drop It sprays through jet expansion to grinding area.Beneficial effect is: the rotation direction venthole and mixing chamber wall surface of nozzle mixing chamber are tangent, nanometer Fluid is uniform with gas mixing;Gas circuit and fluid path are furnished with pressure regulator valve, throttle valve and flowmeter, the pressure of nano-fluid and high pressure gas Power, flow can be adjusted as needed, the micro lubricating effect being optimal;It is insufficient to solve micro lubricating cooling capacity, casting Formula grinding lubricant quantity is big, takes liquid processing cost height, the problem that environmental pollution is serious.
Through retrieving, Wang Sheng devise a kind of gas cover type micro lubricating feedway (utility model patent number: ), ZL201220222932.7 the profit that micro lubricating grinding is made is added in degradable grinding fluid in nanoscale solids particle by it Lubricant is become having the pulse liquid that fixation pressure, pulse frequency are variable, liquid-drop diameter is constant from micro feedway by lubrication prescription Drop sprays into grinding area under the air barrier effect that high pressure gas generates with pattern.It has Minimal Quantity Lubrication Technology All advantages simultaneously have stronger cooling performance and excellent tribology characteristic, efficiently solve grinding burn, improve workpiece table Face quality realizes efficient, low consumption, environmental-friendly, resource-effective low-carbon green clean manufacturing, has very important meaning.
Through retrieving, Li Changhe has invented nanoparticle jet stream under magnetic enhancing electric field and has controllably transported micro lubricating grinding equipment It (patent No.: 201310634991.4), devises nanoparticle jet stream under a kind of magnetic enhancing electric field and controllably transports micro lubricating mill Equipment is cut, by increasing magnetic field around corona zone, improves the carrying capacity of drop.It includes: external equipped with high-magnitude DC electrostatic The nozzle of generator and magnetic field forming device;Nozzle is connect with nanoparticle liquid-supplying system, air supply system;High-magnitude DC electrostatic hair The cathode of raw device and adjustable high voltage D. C connects, the anode of adjustable high voltage D. C then be used to attach to workpiece and be not added The workpiece power-up device on work surface connects, to form the form of negative corona discharge;It is magnetic around the corona zone of static discharge Field forms device;In high-magnitude DC electrostatic generator while grinding nanometer fluid liquid is atomized into drop from the ejection of the spray head of nozzle And to droplets and grinding area is admitted under the action of magnetic field forming device.
Through retrieving, Li Changhe devise the cooling grinding attachment of nanometer powder minimal quantity lubricating (utility model patent number: ZL200920177485.6), which is related to a kind of equipment for grinding, i.e., a kind of cooling grinding dress of nanometer powder minimal quantity lubricating It sets.Its main feature is that: this device is equipped with lubricating oil holding vessel, water store tank and nanometer grade powder holding vessel, under each holding vessel Side is connected to flow control valve and power supply device.When work, pressure-air, lubricating oil, water, nanometer powder are transported to mixing Area is atomized, and nano particle and Water-In-Oil grinding fluid are formed, and by hose, spray head is transported to grinding area.Grinding fluid Dosage is few, and general consumption of lubricating oil is not more than 50ml/h, the only 1/20-1/50 of traditional diamond-making technique.Nanometer powder dosage No more than 100g/h, compressed air also has chip removal cooling effect, can simplify workpiece cleaning process, significantly extends cleaning agent Service life saves cooling recirculation system, largely reduces energy consumption.The friction between cutter and workpiece, cutter and chip can be effectively reduced, Extend cutter life, improves processing quality, avoid the various disadvantages that existing casting largely uses grinding fluid, both improve work Effect, in turn avoids environmental pollution.
Through retrieving, Li Benkai has invented the nano-fluid micro lubricating grinding that cooling grinding wheel in electric card is coupled with electrostatic technique Equipment and its application method (patent No.: ZL201610049625.6) devise cooling grinding wheel and electrostatic technique in a kind of electric card The nano-fluid micro lubricating equipment for grinding and its application method of coupling, will generate electric card effect material be made nanometer or Micron-sized powder is added to formation electric card grinding wheel in grinding wheel bond, while with the use of in electrostatic atomization, magnetic enhancing electrostatic With cleaning and electrostatic precipitation, it is integrated into the cooling equipment for grinding coupled with electrostatic technique in a set of grinding wheel, is not only significantly reduced The temperature of grinding area, and wheel grinding surface is cleaned, avoid wheel topography, moreover it is possible to be substantially reduced week in grinding engineering The mist of oil amount in collarette border, this equipment significantly improve processing efficiency, reach the requirement of environmental protection;The equipment of the invention can effectively drop Low grinding area temperature improves processing efficiency and quality, and can reduce mist of oil to the pollution of environment and reduce to human health Harm, not only met the requirement of machining but also met energy-saving and environment-friendly requirement.
Through retrieving, Li Changhe invented nano-fluid micro lubricating electrostatic atomization controllable jet turning system (patent No.: ZL201410445271.8), a kind of nano-fluid micro lubricating electrostatic atomization controllable jet turning system is devised, it includes: There is the cathode interface of multiple and different voltages and at least one anode to connect for adjustable multi-cathode power supply, adjustable multi-cathode power supply Mouthful, each cathode interface works independently of one another;Built-in integrated nozzle and external integrated nozzle are respectively equipped on cold lathe tool inside, it is described Two nozzles are distributed near lathe tool and provide lubricant medium for turning;Two nozzle passes through interior cold inside interior cold lathe tool respectively Hole is connect with lubricating system with trace amount provides lubricating and cutting fluid;Two nozzle also passes through conducting wire and adjustable multi-cathode respectively simultaneously The different cathode interfaces of power supply connect;Magnetic coupling is connect by conducting wire with the anode interface of adjustable multi-cathode power supply, and is pacified On interior cold lathe tool, which is grounded simultaneously.Controlled distribution is realized in the invention in course of injection, improves the uniform of spectrum of fog drop Property, deposition efficiency and liquid effective rate of utilization, control the droplet characteristics of motion, reduce the pollution to environment.
In conclusion the prior art has studied application of the lubricating system with trace amount in machining, but design scheme is uncomfortable For the integrated of the lubrication of high-speed milling disk-like accessory, cooling and Oil, Water, Gas, the separation of chip and collection device.
Summary of the invention
The first object of the present invention is to provide a kind of nozzle arrangements suitable for high-speed milling disk-like accessory micro lubricating, root According to the size of workpiece, the diameter dimension of nozzle is adjusted;Multiple spray heads are distributed on nozzle arrangements, according to the ruler of workpieces processing Very little, control participates in lubrication, cooling spray head number.
The second object of the present invention is to provide a kind of high-speed milling micro lubricating gas-liquid chip recycling and separator, the dress It sets achievable oil gas bits separation and collects, avoid lubricant from flying upward into air, reduce the pollution to air, ensure that worker Life security.
In order to achieve the above objectives, first technical solution provided by the invention:
High-speed milling micro lubricating feed flow nozzle arrangements, including at least two nozzle bodies, nozzle body one end and pipeline Shell connects, and the angle setting of setting is spaced between adjacent nozzle body, and the other end of nozzle body is spray head, nozzle body It is interior to be equipped with the hybrid channel formed by hollow pipe inside, hybrid channel one end and at least two pipeline connections, lead in the first pipeline Enter gas, be passed through lubricating oil in the second pipeline, is equipped with inside conduit shell with the gas piping of the first pipeline connection and with the The central point that the lubricating oil pipeline of two pipeline connections, gas piping and lubricating oil pipeline surround conduit shell is arranged, nozzle sheet The end of body is connect by screw thread with conduit shell.
It is above-mentioned for nozzle for liquid, circular in configuration can be arranged as milling cutter processing part and lubrication, cooling effect are provided, because in a ring Arrange, with the contact area of processing part big, high lubricating effect same or similar with Milling Process partial shape.
The conduit shell includes at least two sections, and articulated joints, articulated joints is arranged between adjacent conduit shell It can be hinge, facilitate the opening of conduit shell, in order to install or be suitable for various sizes of milling cutter either work Part.
It is that snakelike gimbal shape is arranged outside the nozzle body, in this way convenient for the adjustment to spray head direction, adjustment spray The flow direction of jet body.
It is equipped with the adjusting rod of adjustable two sections of conduit shell opening angles between per two sections of adjacent conduit shells, passes through tune Pole is determined the distance between two sections of conduit shells, and realizes the adjusting of the two opening angle.
The adjusting rod includes two threaded rods, and one end of two threaded rods is commonly connected to secured adjusted pipe, two threaded rods The other end pass through secured adjusted bar screw respectively and connect with conduit shell, further, conduit shell is arc shell.
The hollow bore is greater than the first tubing internal diameter, and the first pipeline and the bending of hollow pipe connecting pin are arranged, and first Opening of the pipeline setting with protrusion, second pipeline one end is bendingly inserted into the opening of the first pipeline;
Alternatively, the second pipeline and the bending of hollow pipe connecting pin are arranged, the opening of all sideband protrusions is arranged in the second pipeline, described First pipeline one end is bendingly inserted into the opening of the second pipeline;
Further, the angle ε of the first pipeline bending end and the second pipeline bending end meets 18 ε≤22 ° ° ≦.
In an alternative embodiment of the invention, it when the nozzle body is equipped with multiple, is equipped in conduit shell side for adjusting Lead to the swivel hoses folder of lubricants capacity in whole first pipeline ventilatory capacity, the second pipeline, swivel hoses press from both sides the prominent pipeline shell of one end Body setting, swivel hoses press from both sides cylindrical form, and can screw in conduit shell, inside conduit shell other side setting protrusion so as to The first pipeline and the second pipeline are squeezed after swivel hoses folder screws in, controls the ventilatory capacity and oil of nozzle arrangements two sides nozzle body Amount, the first pipeline, the second pipeline and third pipeline are hoses.
Further, the conduit shell includes two sections, and every section of conduit shell side is equipped with 3 nozzle bodies, and one section Angle β and nozzle body and nozzle body institute between the angle γ of adjacent nozzle ontology, two sections of conduit shells in conduit shell At conduit shell edge, angle δ parameter is respectively 2 β≤5 ° ° ≦, 35 γ≤40 ° ° ≦, 10 δ≤15 ° ° ≦.
In addition, said nozzle further includes the third pipeline being connected to the hollow pipe in order to reduce the pollution to environment, the Water is passed through in three pipelines;
Further, the first pipeline and the bending of hollow pipe connecting pin are arranged, and the opening of all sideband protrusions is arranged in the first pipeline, Second pipeline, third pipeline one end be bendingly inserted into the opening of the first pipeline;
The internal diameter of first pipeline is greater than the second pipeline, the internal diameter of third pipeline and the internal diameter less than hollow pipe;
The angle of first pipeline and the second pipeline, the angle η of the first pipeline and third pipeline meet 10 η≤14 ° ° ≦.
Alternative plan provided by the invention is:
A kind of high-speed milling gas-liquid separation and recovering mechanism, including oil-water-gas chip collecting hood, oil-water-gas chip are collected Cover opening is set at milling, and oil-water-gas chip collecting hood is connect by pipeline with semi-circumferential spiral cyclone dust collectors, half The lower parts of circumferential spiral cyclone dust collectors is arranged pipeline, and duct bottom is arranged material-falling hopper, material-falling hopper bottom by blanking port with The connection of lubricating oil collecting box, is arranged filter screen at the top of blanking port.
Wherein, it is hollow structure inside blanking port, is threadedly coupled by screw thread with material-falling hopper outside blanking port, pipeline It is connect by flange with material-falling hopper, the two junction is provided with sealing ring, avoids oil leak.
The smallest length of chip size d of separation acquired according to cyclone separatorc, enter the chip of material-falling hopper in order to prevent It is fallen from filter screen, in order to play the purpose that grease is separated with chip, filter screen Mesh Diameter d should meetFiltering The diameter of net is greater than blanking port internal diameter.
Third program provided by the invention is:
A kind of high-speed milling micro lubricating liquid-supplying system is supplied including the intracorporal high-speed milling micro lubricating of case that is set to Oil-water-gas chip collecting hood, grease autogenous cutting is arranged in the side of high-speed milling micro lubricating feed flow nozzle arrangements in nozzle for liquid structure Bits collecting hood is connect with the oil-water-gas chip separator being set to outside cabinet, and the conduit shell is set around milling cutter circumferencial direction It sets, if milling cutter axis is horizontally disposed, conduit shell is vertically arranged, and conduit shell semicircular in shape shape is configured around milling cutter, The one side of cabinet is provided with observation window, convenient for the observation to milling situation.
Opening is arranged in the side of cabinet, and box opening side is arranged towards lathe, realizes to the profit in existing milling process Sliding and chip collection, wherein the entrance pipe of oil-water-gas chip collecting hood and the setting position of milling cutter are vertical.
Above-mentioned oil-water-gas chip separator separates the gas with chip, reduces the pollution to air;Its In, the opening of aqueous vapor chip collecting hood is arranged at the cutting of cutting tip.
Further, the first pipeline and the second pipeline are arranged across cabinet, and the first pipeline and the second pipeline pass through conveying Pipe clip carries out unified clamping, and conveying pipe clip is set to box house, and delivery track is arranged in tank surface.If being provided with Third pipeline, three pipelines are fixed by the second conveying pipe clip, and such oil-water-gas chip separator is equally because of weight Power effect is collected water.
Conveying pipe clip includes two halves folder, and respectively arc-shaped shape, two halves are pressed from both sides and are oppositely arranged at the both ends of two halves folder, solid After determining pipeline, two halves folder is fastened by screw.
The oil-water-gas chip separator is semi-circumferential spiral cyclone dust collectors, and cyclone dust collectors inlet is equipped with cone Angle α, in order to accelerate the flow velocity entered in deduster and mixed gas be avoided to cause due to being hindered in deduster entrance Flow into deduster reduces by 5 α≤10 ° ° ≦, guarantees that gas can tangentially enter along wall surface, setting inside cyclone dust collectors With D0/ 2 be radius, is highly h1, θ ° of arc plate (D0For drum diameter, h1For deduster entrance height), the setting of arc plate The tangential velocity v into separator interior air-flow is increased, keeps oil-water-gas chip more easily separated, is set in the bottom of cyclone dust collectors There is material-falling hopper, cyclone dust collectors are fixed on bracket.Cyclone dust collectors are one separated for gas-solid system or liquid-solid system Kind equipment.Working principle is to be introduced tangentially by air-flow, causes its rotary motion, makes the solid particle with larger centrifugal inertial force Or drop gets rid of to outside wall surface and separates.
The invention has the following advantages that
1) high-speed milling micro lubricating feed flow nozzle arrangements provided by the invention, according to the size of workpiece, adjustment spray The diameter dimension of mouth;Multiple spray heads are distributed on nozzle arrangements, according to the size of workpieces processing, control participates in lubrication, cooling spray Head number, realizes lubrication to Milling Process part, cooling, high lubricating effect.
2) present invention can effectively avoid chip and the splashing of droplet by the setting of cabinet, reduction process to environment and It is endangered caused by operator, meanwhile, it, can be effectively real by the oil-water-gas chip separation of high-speed milling micro lubricating and recyclable device Now to the separation of lubricant, chip and gas, the pollution to environment is reduced.
3) nozzle provided by the invention not only may be implemented oil gas two-phase driving and cooling but also aqueous vapor oil three may be implemented Mutually lubrication and cooling.
Detailed description of the invention
Fig. 1 high-rate wireless LAN and oil-water-gas chip collecting device axonometric drawing;
Fig. 2 high-rate wireless LAN partial isometric views;
The high-rate wireless LAN of Fig. 3,4,5 and oil-water-gas chip collecting device right view, main view, top view;
Fig. 6 micro lubricating spray nozzle device axonometric drawing;
Fig. 7 oil-water-gas chip separator axonometric drawing;
Fig. 8 oil-water-gas chip separates support device axonometric drawing;
Fig. 9 is the partial sectional view of Fig. 8;
Figure 10 micro lubricating spray-nozzle type sprinkler head view in full section;
Figure 11 (a), 11 (b) micro lubricating spray-nozzle type sprinkler head mixer element embodiment, one axonometric drawing and cross-sectional view;
Figure 12 (a), 12 (b) micro lubricating spray-nozzle type sprinkler head mixer element embodiment, two axonometric drawing and cross-sectional view;
Figure 13 micro lubricating nozzle and delivery pipe universal connecting components;
Figure 14 grease letter shoot fixing clamp axonometric drawing;
The oil-water-gas chip separator cross-sectional view of Figure 15 (a), 15 (b), 16 (a), 16 (b);
Figure 17 (a), 17 (b) filter screen rings, filter screen and blanking port assembly axonometric drawing and top view;
Figure 18 (a), 18 (b), 18 (c) are respectively blanking port, filter screen, filter screen annulate shaft mapping;
One partial sectional view of the micro lubricating nozzle embodiments of Figure 19 (a), 19 (b), 19 (c);
Two partial sectional view of the micro lubricating nozzle embodiments of Figure 20 (a), 20 (b), 20 (c);
Wherein, I -01- delivery pipe, I -02- delivery pipe fixed block, I -03- cabinet, I -04- observation window, I -05- milling cutter, I - 06- fixed block screw, I -07- workpiece, I -08- universal connecting components, I -09- conveying pipe clip, I -10- fixing clamp screw, I - 11- fixing clamp nut, I -12- grease letter shoot track, I -13- secured adjusted bar screw, I -14- secured adjusted bar, I -15- Secured adjusted pipe, I -16- tracheae, I -17- oil pipe, I -18- conduit shell, I -19- hinge, I -20- hinge screw, I -21- are soft Pipe clamp, I -22- spray head, I -23- mixer element, I -24- water pipe;II -01- collecting hood, II -02- separator top cover, II -03- oil Aqueous vapor chip separator, II -04- material-falling hopper, II -05- separator bolt, II -06- sealing ring, II -07- separator nut, II -08- filter screen ring, II -09- filter screen, II -10- blanking port;III -01- separator bracket, III -02- separator branch Frame annulus, III -03- separating support screw, III -04- separating support nut.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete Whole description.
It as shown in Figures 1 to 5, is a kind of structure chart of high-speed milling micro lubricating liquid-supplying system.
As shown in Figure 1, a kind of high-speed milling micro lubricating liquid-supplying system is divided into three parts, by high-rate wireless LAN part I, Oil-water-gas chip collection part II, oil-water-gas chip separation support section III form.
As shown in Fig. 2 to Fig. 5, Figure 13, Figure 14, delivery pipe I -01 is by snakelike I -08 connecting line shell of universal joint, and two Section conduit shell may make up a semicircle, and setting up and down around milling cutter up and down.Nozzle is placed on workpiece and high-speed milling cutter processing The region of contact, it is mutually neat with camber line.On the top of cabinet, the fixed oil-water-gas delivery pipe I -01 of delivery pipe fixed block I -02 and and case Body I -03 contacts, and two delivery pipes in device are kept fixed two pipes by conveying pipe clip I -09.It is connected with semi-circular The gas of nozzle, delivery pipe I -01 are fixed on cabinet I -03 by delivery pipe fixed block I -02, and delivery pipe fixed block is two pieces of spellings The magnetic material connect, I -03 material of cabinet are iron, and delivery pipe fixed block can be adsorbed on I -03 upper surface of cabinet.It is opened on cabinet I -03 There is grease letter shoot track I -12, grease letter shoot track I -12 is horizontally set on cabinet I -03, solid by delivery pipe Determining block drives delivery pipe that can move along track, adjusts the position of delivery pipe and nozzle relative to milling cutter;By on fixed block I -06 come fixed ducts of fixed block screw in the position of cabinet and nozzle;Workpiece can be observed by observation window I -04 to add Work situation.
It is semi-circular micro lubricating nozzle, oil gas is respectively by connection nozzle as shown in Fig. 6, Figure 10, Figure 11 (a), 11 (b) The transportation pipe of up-down structure provides.The structure is equipped with 6 spray heads and is distributed in the conduit shell I -18 of two sections of connections, nozzle Body exterior is connect by screw thread with conduit shell, wherein in view of spray head spray angle avoids intersecting waste injection, one section of pipe On the shell of road between the angle γ of adjacent nozzle ontology, two sections of conduit shells where angle β and nozzle body and nozzle body Conduit shell edge angle δ parameter is respectively 2 β≤5 ° ° ≦, 35 γ≤40 ° ° ≦, 10 δ≤15 ° ° ≦, and conduit shell I -18 is logical The connection of hinge I -19 is crossed, side is connected and fixed adjusting rod I -14, two secured adjusted bars I-by secured adjusted bar screw I -13 14 are threadedly coupled by secured adjusted pipe I -15, wherein two secured adjusted bars, I -14 thread rotary orientation is on the contrary, secured adjusted pipe I -15 Both ends thread rotary orientation is identical as corresponding secured adjusted bar I -14 respectively;The other side is equipped with hose clamp I -21.6 spray heads can be right Workpiece-cutter is effectively lubricated and is cooled down, and gas, oil, the water of delivery pipe conveying pass through 6 spray heads and passes through mixer element I-respectively 23 carry out mixing ejection, and according to the size of workpiece, the conduit shell of nozzle arrangements can be adjusted by hinge I -19, pass through fixation Adjusting rod screw I -13, secured adjusted bar I -14, secured adjusted pipe I -15 are fixed.Due to the water, gas, lubricating oil pipe of nozzle interior It is hose, when workpiece size is smaller, water, gas, the oil pipe of nozzle interior are adjusted by I -21 rotation of swivel hoses folder, so that The hose of nozzle interior is squeezed, and reaches the gas for flowing through conduit shell two sides spray head, oil is reduced to zero.
As shown in Fig. 7,15 (a), 15 (b) and Figure 16 (a), 16 (b), 17 (a), 17 (b), oil-water-gas chip separator Collecting hood II -01 is inserted in II -03 front end, and II -03 lower end of oil-water-gas chip separator passes through flange and II -04 bolt of material-falling hopper Sealing ring II -06 is set among connection, separator II -03 and material-falling hopper II -04, prevents air pressure from declining, blanking port II -10 is logical It crosses threaded connection to be connected with material-falling hopper II -04, filter screen II -09 is fixed on II -10 upper end of blanking port by filter screen ring II -08 Portion.High pressure that high-rate wireless LAN part is sprayed by nozzle, mixed at high speed liquid carry chip and enter oil-water-gas chip collection Cover II -01, separator entrance has cone angle, 5 α≤10 ° ° ≦, so that Oil, Water, Gas, swarf mixture enter separation along wall surface Device, separator are that (dimensional parameters are according to " hand is selected in dust-extraction unit system and equipment design for semi-circumferential spiral cyclone dust collectors Volume " design).
The centrifugal force class that grit obtains in cyclone dust collectors is acquired according to physics equation (1)
The centrifugal force that F- grit obtains in formula, N;
The angular speed (i.e. angular velocity of rotation) that ω-grit is rotated around deduster axis, rad/s;
R- grit (radius of turn), m at a distance from deduster axis;
M- grit quality, kg;
D- grit diameter, m;
ρ-grit real density, kg/m3
The tangential velocity of v- grit, m/s.
After air-flow enters cyclone dust collectors, rotate, shift to outer wall under the action of centrifugal inertial force, in air-flow and It is fallen under gravity collective effect along wall surface, isolated chip falls into material-falling hopper II -04, and separator top cover II -02 prevents chip As the gas of rotation is discharged by top.
And the height of the efficiency of dust collection of deduster is embodied in the minimum dust particles diameter that deduster can trap, i.e., it is critical Partial size dc.Critical grain size is expressed by formula (2), i.e.,
D in formulacTrap the critical grain size of grit, m;
K- grit property correction coefficient;
μ-aerodynamic force viscosity, P (1Pas=10P);
ρ-density of dust, kg/m3
V- air-flow tangential velocity, m/s;
b、h1, h- cyclone duster structure size (wherein h be inner cylinder height, b is entrance width, h1For inlet height), m。
Critical grain size is smaller, and the efficiency of dust collection of deduster is better.In order to improve efficiency of dust collection, increases h as far as possible and enter Implication stream tangential velocity v.
By continuity equation (3)
Av=C (3)
A- cross-sectional area in formula, m2
V- fluid flow rate, m/s;
C- is constant, m3/s。
By being arranged inside deduster with D0/ 2 be radius, is highly h1, θ ° of arc plate (D0For drum diameter, h1For Deduster entrance height), 50 θ≤70 ° ° ≦, tangential velocity increases relative to inlet velocity, is more advantageous to Oil, Water, Gas, chip Separation and collection.
The smallest length of chip size d of separation acquired according to cyclone separatorc, enter material-falling hopper II -04 in order to prevent Chip fallen from filter screen II -09, play the purpose that grease is separated with chip, Mesh Diameter d should meetWhen After chip, oil, water fall into material-falling hopper, due to the effect of filter screen, the chip that size is greater than filter screen size is fallen on filter screen, And oil, water are fallen by filter screen.When chip collect to a certain extent, screw off filter screen and recycle the chip of collection.
As shown in Figure 8 and Figure 9, separator bracket annulus III -02 passes through separating support screw III -03, separating support spiral shell Mother III -04 is fixed on separator bracket III -01.
As shown in Figure 10, it is micro lubricating nozzle body, there is the snakelike of adjustable injection direction outside nozzle body Universal joint.
As shown in Figure 11 (a), (b), angle ε, based on guarantee gas, gas direction can not be significantly alterred in order to avoid causing Energy loss, 18 ε≤22 ° ° ≦.Oil pipe is inserted into tracheae, and in junction gas, oil mixing.Wherein tracheal diameter is greater than oil pipe, with Based on tracheae, gas, oil can be sufficiently mixed when oil pipe is inserted into tracheae.
As shown in Figure 12 (a), (b), angle η, 10 η≤14 ° ° ≦.Water pipe, oil pipe be inserted into tracheae, and junction gas, Oil, water mixing.Wherein tracheal diameter is greater than oil pipe, water pipe, based on tracheae, gas, oil, water when water pipe, oil pipe are inserted into tracheae It can be sufficiently mixed.
As shown in figure 13, it is micro lubricating nozzle and delivery pipe universal connecting components, can both plays the role of adjusting angle, Nozzle that again can be little with supported weight.
It is oil-water-gas filter device as shown in Figure 17 (a), 17 (b), 18 (a), 18 (b), 18 (c), wherein filter grid is The grid of d × d, filter screen II -09 are placed on II -10 upper end of blanking port, and diameter dimension is less than II -10 outer diameter of blanking port, greatly In II -10 internal diameter of blanking port;The circle diameter size of filter screen ring II -08 is slightly smaller than II -10 outer diameter of blanking port, by filter screen II -09 is fixed on blanking port II -10.
It is micro lubricating nozzle embodiments one as shown in Figure 19 (a), (b), (c), this scheme is oil, gas mixing, lubricating oil Either degradable plant is oily, lubricating grease and non-degradable mineral oil.The branch pipe of Oil/Gas Pipe connects mixer element I -23, mixing Part I -23 and tracheae I -16, oil pipe I -17 are positioned by the protrusion on mixer element I -23 respectively.
It is micro lubricating nozzle embodiments two as shown in Figure 20 (a), (b), (c), this scheme is oil, gas and water three-phase is mixed It closes, working principle is same as above.
Above-mentioned lubricating system, the side that milling cutter is contacted with workpiece in cabinet are placed with semi-circular micro lubricating nozzle, Place chip separator in the other side.By the high pressure gas that nozzle sprays carry cutting fluid milling part is lubricated and Cooling, high pressure gas carries chip and enters oil-water-gas chip separator, in separator, gas, liquid, solid mixture along The rotation of separator wall surface, due to the effect of centrifugal inertial force, so that chip, drop are got rid of to outside wall surface and then are separated with gas, point From chip enter material-falling hopper, due to the effect of filter screen, larger-size chip is stayed on filter screen, grease passes through filtering Net flows down, and reaches the separation and collection of oil-water-gas chip.
The above is only a preferred embodiment of the present invention, it is noted that for the ordinary skill people of the art For member, various improvements and modifications may be made without departing from the principle of the present invention, these improvements and modifications are also answered It is considered as protection scope of the present invention.

Claims (9)

1. high-speed milling micro lubricating feed flow nozzle arrangements, which is characterized in that including at least two nozzle bodies, nozzle body one End is connect with conduit shell, and the angle setting of setting is spaced between adjacent nozzle body, and the other end of nozzle body is spray head, The interior hybrid channel being equipped with by being formed inside hollow pipe of nozzle body, hybrid channel one end and at least two pipeline connections, first It is passed through gas in pipeline, is passed through lubricating oil in the second pipeline, the flue with the first pipeline connection is equipped with inside conduit shell Road and lubricating oil pipeline with the second pipeline connection, the central point that gas piping surrounds conduit shell with lubricating oil pipeline are set It sets;
The hollow bore is greater than the first tubing internal diameter, and the first pipeline and the bending of hollow pipe connecting pin are arranged, the first pipeline Opening with protrusion is set, and second pipeline one end is bendingly inserted into the opening of the first pipeline;
When the nozzle body is equipped with multiple, it is equipped in conduit shell side for adjusting the first pipeline ventilatory capacity, the second pipeline The swivel hoses of interior logical lubricants capacity press from both sides, and swivel hoses press from both sides the prominent conduit shell setting of one end.
2. high-speed milling micro lubricating feed flow nozzle arrangements as described in claim 1, which is characterized in that the conduit shell packet At least two sections are included, articulated joints is set between adjacent conduit shell, at least one nozzle is provided in each conduit shell Ontology;
Further, the adjusting rod of adjustable two sections of conduit shell opening angles is equipped between every two sections of adjacent conduit shells;
It further, is snakelike gimbal shape outside the nozzle body.
3. high-speed milling micro lubricating feed flow nozzle arrangements as claimed in claim 2, which is characterized in that the adjusting rod includes Two threaded rods, one end of two threaded rods are commonly connected to secured adjusted pipe, and the other end of two threaded rods passes through fixed tune respectively Pole screw is connect with conduit shell;
Further, conduit shell is arc shell.
4. high-speed milling micro lubricating feed flow nozzle arrangements as described in claim 1, which is characterized in that the first pipeline, second The connection type of pipeline and hollow pipe is also possible to second pipeline and the bending of hollow pipe connecting pin is arranged, and the second pipeline is set The opening of all sideband protrusions is set, first pipeline one end is bendingly inserted into the opening of the second pipeline;
Further, the angle ε of the first pipeline bending end and the second pipeline bending end meets 18 ε≤22 ° ° ≦.
5. high-speed milling micro lubricating feed flow nozzle arrangements as described in claim 1, which is characterized in that the conduit shell packet Including two sections, every section of conduit shell side is equipped with 3 nozzle bodies, the angle γ of adjacent nozzle ontology in one section of conduit shell, Angle β and nozzle body and nozzle body place conduit shell edge angle δ parameter are respectively 2 ° between two sections of conduit shells β≤5 ° ≦, 35 γ≤40 ° ° ≦, 10 δ≤15 ° ° ≦.
6. high-speed milling micro lubricating feed flow nozzle arrangements as described in claim 1, which is characterized in that further include and the sky The third pipeline of heart pipe connection, is passed through water in third pipeline;
Further, the first pipeline and the bending of hollow pipe connecting pin are arranged, and the opening of all sideband protrusions is arranged in the first pipeline, described Second pipeline, third pipeline one end be bendingly inserted into the opening of the first pipeline;
The internal diameter of first pipeline is greater than the second pipeline, the internal diameter of third pipeline and the internal diameter less than hollow pipe;
The angle of first pipeline and the second pipeline, the angle η of the first pipeline and third pipeline meet 10 η≤14 ° ° ≦.
7. a kind of high-speed milling micro lubricating liquid-supplying system, which is characterized in that including high as described in any one of claim 1-6 Fast milling micro lubricating feed flow nozzle arrangements, which is set in cabinet, in High Speed Milling Operation Cut micro lubricating feed flow nozzle arrangements side setting oil-water-gas chip collecting hood, oil-water-gas chip collecting hood be set to cabinet outside The oil-water-gas chip separator in portion connects.
8. a kind of high-speed milling micro lubricating liquid-supplying system as claimed in claim 7, which is characterized in that the conduit shell is enclosed It is arranged around milling cutter circumferencial direction;
Further, the first pipeline and the second pipeline are arranged across cabinet, and the first pipeline and the second pipeline are solid by delivery pipe Clamp carries out unified clamping, and delivery track is arranged in tank surface.
9. a kind of high-speed milling micro lubricating liquid-supplying system as claimed in claim 8, which is characterized in that the oil-water-gas chip Separator is semi-circumferential spiral cyclone dust collectors, and cyclone dust collectors inlet is equipped with cone angle, 5 α≤10 ° ° ≦, in whirlwind The bottom of deduster is equipped with material-falling hopper, and cyclone dust collectors are fixed on bracket.
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PCT/CN2017/074303 WO2018103200A1 (en) 2016-12-06 2017-02-21 High-speed milling micro lubrication liquid supply nozzle structure, separation and recovery mechanism and system
DE112017000093.9T DE112017000093T5 (en) 2016-12-06 2017-02-21 Liquid supply nozzle structure for minimum quantity lubrication in high speed milling, separation and recovery unit and system

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