CN106292593A - A kind of towards industrial digitized workshop building method - Google Patents

A kind of towards industrial digitized workshop building method Download PDF

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Publication number
CN106292593A
CN106292593A CN201610698267.1A CN201610698267A CN106292593A CN 106292593 A CN106292593 A CN 106292593A CN 201610698267 A CN201610698267 A CN 201610698267A CN 106292593 A CN106292593 A CN 106292593A
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China
Prior art keywords
transmission belt
machine tool
truss
digit control
control machine
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CN201610698267.1A
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Chinese (zh)
Inventor
王茂励
唐勇伟
程广河
郝慧娟
郝凤琦
赵晓杰
罗旋
张让勇
孙瑞瑞
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Shandong Computer Science Center
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Priority to CN201610698267.1A priority Critical patent/CN106292593A/en
Publication of CN106292593A publication Critical patent/CN106292593A/en
Pending legal-status Critical Current

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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/418Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
    • G05B19/41865Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by job scheduling, process planning, material flow
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Quality & Reliability (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Automation & Control Theory (AREA)
  • General Factory Administration (AREA)

Abstract

The present invention towards industrial digitized workshop, including transmission belt, Digit Control Machine Tool, intelligent gateway and production control room, being characterised by: be provided with truss and mechanical hand at Digit Control Machine Tool, transmission belt, truss, mechanical hand, the control circuit of lathe are all communicated with upper PC by EPA and intelligent gateway.The construction in the digitized workshop of the present invention and control method, including: a). communication connection;B). issue work pieces process instruction;C). labor and materials transport;D). whether detection labor and materials put in place;E). truss transports;F). mechanical hand is placed;G). labor and materials are processed;H). workpiece takes off;I). judge whether workpiece completes.The digitized workshop building method of the present invention, for plant produced practical problem, around manufacturing industry transition and upgrade demand, makes intelligent plant/digitized workshop, enterprise research and development, production, the intelligent level of management and service.

Description

A kind of towards industrial digitized workshop building method
Technical field
The present invention relates to a kind of digitized workshop building method, in particular, particularly relating to one can be to commercial production Equipment carry out centralized and unified management towards industrial digitized workshop building method.
Background technology
For carrying out " made in China 2025 " (promulgated by the State Council (2015) 28), " Shandong Province is information-based and the industrialization degree of depth is melted Close special campaigns scheme (2014-2018) " development plan and the instruction such as (Shandong through letter word (2014) 255), intelligent It is manufactured as the main direction of two change depth integrations, sets up personalization and the digitized intelligent production pattern of high flexible, promote Collaborative and the restructuring of industrial chain, puts forth effort to make " digitized industry ".
Along with national policy and the continuous innovation of social status quo, a lot of industrial undertakings also occur that production work amount is big, efficiency Low, labor cost is too high, and production schedule feasibility is the highest, the plant site data feedback problem such as not in time, governs company High speed development.
Summary of the invention
The present invention is for the shortcoming overcoming above-mentioned technical problem, it is provided that one is built towards industrial digitized workshop Equipment, method.
The present invention towards industrial digitized workshop, including transmission belt, Digit Control Machine Tool, intelligent gateway and production control Room processed, labor and materials to be processed are transported to the feeding station of each Digit Control Machine Tool and are transported by the workpiece machined by transmission belt, number Control lathe realizes the processing to labor and materials;It is characterized in that: at Digit Control Machine Tool, be provided with truss and mechanical hand, truss is provided with work Part sucker, for realizing workpiece transport between transmission belt and mechanical hand, mechanical hand realizes workpiece at truss and Digit Control Machine Tool Transport between machine table;Produce in control room and be provided with upper PC, transmission belt, truss, mechanical hand, the control circuit of lathe All being communicated with upper PC by EPA and intelligent gateway, transmission belt, truss, mechanical hand, lathe are by duty Information is uploaded to produce control room, and the control information sent according to upper PC controls the operation of self.
The present invention towards industrial digitized workshop, on described transmission belt, truss, mechanical hand and Digit Control Machine Tool Sensor and instrument are communicated with upper PC by EPA and intelligent gateway, to upload device data;Described intelligence RJ45, RS485 interface it is provided with on gateway, can be with switch amount and 4-20mA, 0-5V ,-5-+5V, the simulation of-10-+10V Amount is acquired;The communications protocol of intelligent gateway is Modbus, supports WIFI, Internet and WIFI communication.
The present invention towards industrial digitized workshop, including to transmission belt, truss, mechanical hand and Digit Control Machine Tool Duty carries out multiple video cameras of video monitoring, and video camera is communicated with upper PC by EPA and intelligent gateway Letter, in order to the video pictures of collection is uploaded to upper PC.
The construction towards industrial digitized workshop of the present invention and control method, it is characterised in that by following Step realizes:
A). communication connection, the control circuit of transmission belt, truss, mechanical hand and Digit Control Machine Tool is all connected to by ethernet network On intelligent gateway, and the sensor on transmission belt, truss, mechanical hand and Digit Control Machine Tool and instrument are connected on intelligent gateway;Intelligence Can communicate with the upper PC in production control room through GPRS, Internet or WIFI network by gateway;B). issue work pieces process Instruction, produce upper PC in control room according to the work flow of workpiece to be processed and processing technique specify one or one with On Digit Control Machine Tool it is processed;C). labor and materials transport, by automatic feeding trolley or artificial by labor and materials to be processed from charging Warehouse is carried in transmission belt, transmission belt transport labor and materials;D). whether detection labor and materials put in place, and upper PC is according to biography The data that defeated band is uploaded, calculate labor and materials transport distance in transmission belt, it is judged that whether workpiece moves to the numerical control machine specified At Chuan, if moving at the Digit Control Machine Tool specified, then stop the operation of transmission belt, perform step e);Without moving to At the Digit Control Machine Tool specified, then continue to judge;E). truss transports, and under the control of upper PC, truss will transmission by sucker Before labor and materials static on band unload and be transported to the Digit Control Machine Tool specified, perform step f);F). mechanical hand is placed, at upper PC Under the control of machine, labor and materials are taken off and are placed in the machine table specifying Digit Control Machine Tool from truss by mechanical hand, perform step g); G). labor and materials are processed, and the labor and materials being positioned in machine table are carried out by the work pieces process information that Digit Control Machine Tool sends according to upper PC Processing;H). workpiece takes off, and after work pieces process completes, is taken off by workpiece by the cooperation of mechanical hand and truss from Digit Control Machine Tool, And be positioned in transmission belt;I). judging whether workpiece completes, upper PC has judged all manufacturing procedures of workpiece the most Complete, if the most completed, then control transmission belt and workpiece is transported to out part warehouse;If it is not complete, then pass through transmission belt At workpiece transport to next Digit Control Machine Tool formulated, perform step e).
The invention has the beneficial effects as follows: the present invention towards industrial digitized workshop building method, for factory Produce practical problem, around manufacturing industry transition and upgrade demand, make intelligent plant/digitized workshop, form integrated information The integrated manufacturing system of stream automatization, makes enterprise's production automation, equipment intellectuality, managing network, service remote, pushes away Dynamic company technique and intellectual management process, enterprise research and development, production, the intelligent level of management and service.
Accompanying drawing explanation
Fig. 1 is the systematic schematic diagram towards industrial digitized workshop of the present invention;
Fig. 2 is the network topology figure towards industrial digitized workshop of the present invention;
Fig. 3 is the workflow schematic diagram towards industrial digitized workshop of the present invention.
In figure: 1 transmission belt, 2 truss, 3 mechanical hands, 4 Digit Control Machine Tools, 5 intelligent gateways, 6 GPRS/Internet networks, 7 Producing control room, 8 charging warehouses, 9 go out part warehouse.
Detailed description of the invention
The invention will be further described with embodiment below in conjunction with the accompanying drawings.
As it is shown in figure 1, give the systematic schematic diagram towards industrial digitized workshop of the present invention, it is by transmitting Band 1, truss 2, mechanical hand 3, Digit Control Machine Tool 4, intelligent gateway 5, GPRS/Internet network, generation control room 7, charging warehouse 8 And go out part warehouse 9 and form, the quantity of shown Digit Control Machine Tool 4 is multiple, for different types of Digit Control Machine Tool, can complete workpiece The processing of different process.Labor and materials to be processed are stored by charging warehouse 8, and transmission belt 1 realizes the transport to workpiece, truss 2 For being taken off by the workpiece in transmission belt 1, mechanical hand 3 is for taking off and be positioned over adding of Digit Control Machine Tool 4 by the workpiece on truss 2 On work platform.Digit Control Machine Tool 4 realizes the processing to workpiece.
The control circuit of shown transmission belt 1, truss 2, mechanical hand 3 and Digit Control Machine Tool 4 is all by EPA and intelligence Can communicate with the upper PC produced in control room 7 by gateway 5, to upload the data of each equipment and to receive the control that host computer sends System instruction.In order to the duty of transmission belt 1, truss 2, mechanical hand 3 and Digit Control Machine Tool 4 is monitored, can be in relevant position Arranging video camera, video camera is communicated with upper PC by EPA and intelligent gateway, in order to drawn by the video gathered Face is uploaded to upper PC.
As in figure 2 it is shown, give the network topology figure towards industrial digitized workshop of the present invention, shown biography Respective sensor on defeated band 1, truss 2, mechanical hand 3 and Digit Control Machine Tool 4 and so that also by EPA and intelligent gateway 5 Communicate with upper PC, to upload the status information of each equipment.RJ45, RS485 interface it is provided with on intelligent gateway 5, permissible Switch amount and 4-20mA, 0-5V ,-5-+5V, the analog quantity of-10-+10V are acquired;The communications protocol of intelligent gateway is Modbus, supports WIFI, Internet and WIFI communication.
The present invention towards industrial digitized workshop, rely on enterprise existing informationization basis, according to Digit Control Machine Tool Processing characteristic, fusion calculation machine network, digital management, numerical control and the new and high technology such as robot, Internet of Things, build one based on The workshop Digitized Manufacturing System of high-end equipment, it is achieved the production curves of discrete manufacturing business, manufacture resource management, technique are believed Breath management, Job-Shop management.In construction, divide into mechanical floor, Internet, key-course, management level, progressively build, constantly expand Perfect, finally realize the Digital Realization of factory.It is divided into Products Digital production line, digital production control room, industry ether Looped network three parts, every part interconnect and can independent operating, Support Construction efficiency and cost, improve system stability and can Row.
Invention is produced as target with enterprise, and equipment based on existing production lathe, with intelligent controller for core control Parts, the flowing groove as workpiece with row frame mechanical hand or transmission belt, realize interconnecting of each several part by EPA. Staff can by the equipment management system on network PC, complete the on-line monitoring of process equipment, process control and management, Visualization production etc..
The construction towards industrial digitized workshop of the present invention and control method, realized by following steps:
A). communication connection, the control circuit of transmission belt, truss, mechanical hand and Digit Control Machine Tool is all connected to by ethernet network On intelligent gateway, and the sensor on transmission belt, truss, mechanical hand and Digit Control Machine Tool and instrument are connected on intelligent gateway;Intelligence Can communicate with the upper PC in production control room through GPRS, Internet or WIFI network by gateway;
B). issue work pieces process instruction, produce upper PC in control room according to the work flow of workpiece to be processed and processing Technique specifies one or more Digit Control Machine Tool to be processed it;
C). labor and materials transport, and by automatic feeding trolley or are manually carried to transmission belt from charging warehouse by labor and materials to be processed, by Labor and materials are transported by transmission belt;
D). whether detection labor and materials put in place, and the data that upper PC is uploaded according to transmission belt calculate labor and materials fortune in transmission belt Send distance, it is judged that whether workpiece moves at the Digit Control Machine Tool specified, if moving at the Digit Control Machine Tool specified, then stop passing The operation of defeated band, performs step e);Without moving at the Digit Control Machine Tool specified, then continue to judge;
E). truss transports, and under the control of upper PC, labor and materials static in transmission belt are unloaded and transport by sucker by truss To the Digit Control Machine Tool specified, perform step f);
F). mechanical hand is placed, and under the control of upper PC, labor and materials are taken off from truss and are placed on appointment numerical control by mechanical hand In the machine table of lathe, perform step g);
G). labor and materials are processed, and the work pieces process information that Digit Control Machine Tool sends according to upper PC, to the labor and materials being positioned in machine table It is processed;
H). workpiece takes off, and after work pieces process completes, is taken off by workpiece by the cooperation of mechanical hand and truss from Digit Control Machine Tool, And be positioned in transmission belt;
I). judging whether workpiece completes, upper PC judges that all manufacturing procedures of workpiece complete the most, if the completeest Become, then control transmission belt and workpiece is transported to out part warehouse;If it is not complete, then pass through transmission belt by workpiece transport to next At the Digit Control Machine Tool formulated, perform step e).
As it is shown on figure 3, give the workflow schematic diagram towards industrial digitized workshop of the present invention, on-the-spot Equipment management system on network PC is set, by staff's management, carries out field management and control decision.Scene sets In standby management system, MES/PLM is used for instructing peace treaty bundle to produce, and makes physical plant set up a logical model by function, real Existing planned dispatching, field operation, handling of goods and materials, equipment control, tool management, tool management, quality management, production monitoring, product The standardization of the functional structures such as product are reviewed, form center, solve the complicated file of company, software, electronic drawing, technical data, The filing of the change data such as record, relevant criterion, inquire about, share, the control problem such as plate change, carry out human and material resources and time Carry out rationally effective resource coordination management, it is achieved with the system collection of the software system data exchange such as CAD, CAPP, CAM with interface Become.

Claims (4)

1. towards an industrial digitized workshop, including transmission belt (1), Digit Control Machine Tool (4), intelligent gateway (5) and life Produce control room (7), feeding station that labor and materials to be processed are transported to each Digit Control Machine Tool by transmission belt and the workpiece that will machine Transporting, Digit Control Machine Tool realizes the processing to labor and materials;It is characterized in that: at Digit Control Machine Tool, be provided with truss (2) and mechanical hand (3), Being provided with workpiece sucker on truss, for realizing workpiece transport between transmission belt and mechanical hand, mechanical hand realizes workpiece and exists Transport between truss and Digit Control Machine Tool machine table;Produce in control room (7) and be provided with upper PC, transmission belt, truss, machinery Hands, the control circuit of lathe are all communicated with upper PC by EPA and intelligent gateway (5), transmission belt, truss, machine Work state information is uploaded to produce control room by tool hands, lathe, and the control information sent according to upper PC controls self Operation.
It is the most according to claim 1 towards industrial digitized workshop, it is characterised in that: described transmission belt (1), purlin Sensor and instrument on frame (2), mechanical hand (3) and Digit Control Machine Tool (4) pass through EPA and intelligent gateway (5) with upper PC communicates, to upload device data;Described intelligent gateway is provided with RJ45, RS485 interface on (5), can be with switch amount And the analog quantity of 4-20mA, 0-5V ,-5-+5V ,-10-+10V is acquired;The communications protocol of intelligent gateway is Modbus, Hold WIFI, Internet and WIFI communication.
The most according to claim 1 towards industrial digitized workshop, it is characterised in that: include to transmission belt (1), The duty of truss (2), mechanical hand (3) and Digit Control Machine Tool (4) carries out multiple video cameras of video monitoring, and video camera passes through work Industrial Ethernet and intelligent gateway communicate with upper PC, in order to the video pictures of collection is uploaded to upper PC.
4. the construction towards industrial digitized workshop according to claim 1 and a control method, its feature It is, is realized by following steps:
A). communication connection, the control circuit of transmission belt, truss, mechanical hand and Digit Control Machine Tool is all connected to by ethernet network On intelligent gateway, and the sensor on transmission belt, truss, mechanical hand and Digit Control Machine Tool and instrument are connected on intelligent gateway;Intelligence Can communicate with the upper PC in production control room through GPRS, Internet or WIFI network by gateway;
B). issue work pieces process instruction, produce upper PC in control room according to the work flow of workpiece to be processed and processing Technique specifies one or more Digit Control Machine Tool to be processed it;
C). labor and materials transport, and by automatic feeding trolley or are manually carried to transmission belt from charging warehouse by labor and materials to be processed, by Labor and materials are transported by transmission belt;
D). whether detection labor and materials put in place, and the data that upper PC is uploaded according to transmission belt calculate labor and materials fortune in transmission belt Send distance, it is judged that whether workpiece moves at the Digit Control Machine Tool specified, if moving at the Digit Control Machine Tool specified, then stop passing The operation of defeated band, performs step e);Without moving at the Digit Control Machine Tool specified, then continue to judge;
E). truss transports, and under the control of upper PC, labor and materials static in transmission belt are unloaded and transport by sucker by truss To the Digit Control Machine Tool specified, perform step f);
F). mechanical hand is placed, and under the control of upper PC, labor and materials are taken off from truss and are placed on appointment numerical control by mechanical hand In the machine table of lathe, perform step g);
G). labor and materials are processed, and the work pieces process information that Digit Control Machine Tool sends according to upper PC, to the labor and materials being positioned in machine table It is processed;
H). workpiece takes off, and after work pieces process completes, is taken off by workpiece by the cooperation of mechanical hand and truss from Digit Control Machine Tool, And be positioned in transmission belt;
I). judging whether workpiece completes, upper PC judges that all manufacturing procedures of workpiece complete the most, if the completeest Become, then control transmission belt and workpiece is transported to out part warehouse;If it is not complete, then pass through transmission belt by workpiece transport to next At the Digit Control Machine Tool formulated, perform step e).
CN201610698267.1A 2016-08-22 2016-08-22 A kind of towards industrial digitized workshop building method Pending CN106292593A (en)

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CN111221292A (en) * 2020-01-14 2020-06-02 江苏古卓科技有限公司 Autonomous intelligent cooperative efficiency evaluation and verification system and method for production line

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