CN106245252A - Intelligence removing dampness cloth thermokalite straight roller cloth gripper mercerization of knitting goods machine - Google Patents

Intelligence removing dampness cloth thermokalite straight roller cloth gripper mercerization of knitting goods machine Download PDF

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Publication number
CN106245252A
CN106245252A CN201610657675.2A CN201610657675A CN106245252A CN 106245252 A CN106245252 A CN 106245252A CN 201610657675 A CN201610657675 A CN 201610657675A CN 106245252 A CN106245252 A CN 106245252A
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China
Prior art keywords
cloth
fabric
roller
installing rack
roll
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Granted
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CN201610657675.2A
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CN106245252B (en
Inventor
李荣华
陈梅汀
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Zhejiang Ruige Machinery Technology Co., Ltd
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Xinchang Yu Feng Dyeing Machine Co Ltd
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Priority to CN201610657675.2A priority Critical patent/CN106245252B/en
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B7/00Mercerising, e.g. lustring by mercerising
    • D06B7/08Mercerising, e.g. lustring by mercerising of fabrics of indefinite length
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/20Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/20Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
    • D06B23/22Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation for heating

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

Present invention mainly discloses intelligence removing dampness cloth thermokalite straight roller cloth gripper mercerization of knitting goods machine, its technical scheme: include open width entering arrangment, concentrated base maceration tank, cloth gripper amplitude-expanding device, concussion water washing chamber, drying machine and open width cloth discharge device, outlet assembly, concentrated base maceration tank includes pre-immersion trough and concentrated base groove, preimpregnation roller and heating unit it is provided with in pre-immersion trough, the first roll stacks it is provided with in concentrated base groove, second roll stacks, fabric guide roll and adjusting means, cloth gripper amplitude-expanding device includes shower, spraying box, inhale alkali pipe and the collecting box with filter course, connect on collecting box and have recovery tube, recovery tube respectively with pre-immersion trough, concentrated base groove, spraying box and concussion water washing chamber connect, it is provided with the second spray equipment in concussion water washing chamber, water supply tank, beating device and rocking equipment;Scalable fabric of the present invention and the extent of reaction of alkali liquor, mercerization effect is good, and lixiviating is abundant, improves dimensional stability and the quality in fabric later stage, is recycled by spent lye simultaneously, improves the environmental protection and energy saving of mercerization process.

Description

Intelligence removing dampness cloth thermokalite straight roller cloth gripper mercerization of knitting goods machine
Technical field
The present invention relates to intelligence removing dampness cloth thermokalite straight roller cloth gripper mercerization of knitting goods machine.
Background technology
In prior art, mercerising process is by strong caustic (alkali liquor) impregnation process by the cellulose such as cotton, numb, makes Fiber occurs irreversible swelling and causes fiber lattice Parameters variation, and degree of crystallinity declines, and part is changed into unformed by crystalline region District, make original in water untouchable hydroxyl become can and, and fibre section changes, rectangular expansion be circular, cell Shrinking, longitudinal natural distortion disappears, and then makes fiber be stretched under suitable tension force or no longer shrinks, fiber table Face wrinkle disappears, and becomes smooth cylinder, and fibre structure obtains ordered arrangement, thus improves the energy of fibers adsorption dyestuff Power;Swelling also eliminate internal stress that fiber formed in growth course and improve its plasticity, thus improve cellulosic fabric Physical property, as reduced washing shrinkage, increase fabric door width, improve fabric sheen etc..
The capital equipment that mercerising process uses at present is cloth gripper mercerization of knitting goods machine.The cloth gripper mercerization of knitting goods of existing structure Machine all uses compact form caustic dip facility, and fabric is entered in the maceration tank with caustic lye of soda by entering arrangment, is then passed through jockey pulley With the effect of the cloth rewinder roll that stretches tight, make fabric with certain tension force, after completing caustic dip technique, enter back into cloth gripper tenter device and draw Width and soda.When this compact type mercerization technique makes fabric steeping liquor in a tensioned state, alkali liquor be difficult to penetrate into fiber and Relating merely to the surface of fabric, the action time of fiber and alkali liquor is short simultaneously so that the process of fabric cannot be met by alkali liquor Actual demand;When having processed alkali liquor and having carried out soda, the most thorough to the soda of fabric so that the alkali liquor of a part also remains in In fabric, cause later stage fabric to shrink, affect the dimensional stability of fabric;After mercerization finish, remaining alkali quilt on fiber Flushing is got off, and these salkali waste rinsed typically directly discharge, and not only wastes resource, increases production cost, and does not has warp Cross process, the pollution of environment can be caused.
Summary of the invention
Present invention aims to many deficiencies of prior art, it is provided that intelligence removing dampness cloth thermokalite straight roller cloth gripper is knitting The extent of reaction of thing mercerizing range, scalable fabric and alkali liquor, mercerization effect is good, improves mercerising efficiency, and lixiviating thoroughly, fully, carries The dimensional stability in high fabric later stage and quality, recycle spent lye direct-on-line simultaneously, has both saved the raw material of alkali liquor, Reduce production cost, the environmental protection and energy saving of mercerization process to environment, will not be improved again.
In order to solve above-mentioned technical problem, the present invention adopts the following technical scheme that
Intelligence removing dampness cloth thermokalite straight roller cloth gripper mercerization of knitting goods machine, including the open width being sequentially arranged according to fabric direction of advance Entering arrangment, concentrated base maceration tank, cloth gripper amplitude-expanding device, concussion water washing chamber, drying machine and open width cloth discharge device, outlet assembly, concentrated base maceration tank bag Include pre-immersion trough and concentrated base groove, be provided with preimpregnation roller and heating unit in pre-immersion trough, in concentrated base groove, be provided with the first roll stacks, the second roll Group, fabric guide roll and adjusting means, cloth gripper amplitude-expanding device includes expander, cloth gripper, the first spray equipment and inhales alkali device, the first spray Shower device includes shower and spraying box, inhales alkali device and includes inhaling alkali pipe and collecting box, is provided with filter course, collecting box in collecting box Upper connection has recovery tube, recovery tube to be provided with filter and alkali liquor concentration device, recovery tube by connecting tube respectively with pre-immersion trough, dense Alkali groove and spraying box connect, and connecting tube is provided with flow controller, be provided with in concussion water washing chamber the second spray equipment, water supply tank, Beating device and rocking equipment, water supply tank is connected with the second spray equipment, concussion water washing chamber and spraying box respectively, shakes water washing chamber Also it is connected with recovery tube.Concentrated base maceration tank is divided into pre-immersion trough and concentrated base groove, pre-immersion trough is placed sig water, in concentrated base groove Place high alkali liquid, fabric is carried out secondary base extraction, increase the base extraction time, strengthen base extraction degree, utilize heating Unit heats the alkali liquor in pre-immersion trough, it is to avoid alkali liquor viscosity increases, and makes depletion Quick uniform penetrate into yarn fully and knit Inside thing, improve mercerising efficiency;Adjusting means is utilized to regulate the first roll stacks, position between the second roll stacks and fabric guide roll, Make fabric be sufficiently impregnated with in alkali liquor, it is ensured that the alkali liquor treatment effect to fabric, thus improve the mercerising quality of fabric, to obtain There is preferable gloss, soft product, effectively reduce the defect rate of product;The shower arranged is by the hot water in spraying box Or sig water sprays on fabric, then suck the alkali liquor on fabric with suction alkali pipe, and alkali liquor is discharged in collecting box, pass through Filter screen filtration, removes the impurity in the alkali liquor collected, and improves the quality of alkali liquor, is then passed through back by treated alkali liquor It is interior as concentrated base maceration tank and the raw material of spray equipment that closed tube is respectively delivered to pre-immersion trough, concentrated base groove and spraying box, by filtering Alkali liquor is filtered by device further, is concentrated by sig water by alkali liquor concentration device, enters into pre-by flow controller control Immersion trough, concentrated base groove and the amount of alkali lye of spraying box, it is achieved recycling of alkali liquor, save resource, reduces production cost;Arrange Concussion water washing chamber removes the alkali liquor that is contained within of fabric, utilize the second spray equipment by the Water spray in water supply tank to fabric, profit With beating device, fabric is impacted, the water generation vibration in utilizing rocking equipment to make concussion water washing chamber, fabric impact is gone Alkali, make alkali liquor in fabric by thorough, fully remove, improve dimensional stability and the quality in fabric later stage;Clean from fabric The alkali liquor got off also is recovered pipe and recycles, and water supply tank is then for concussion water washing chamber, the second spray equipment and the first spray equipment Common supplementary water, prevents the deficiency of alkali liquor.
Further, open width entering arrangment includes entering cloth rack, cloth supply roller, conveying roller, conveying motor and delivery platform, and conveying is flat Platform is inclined on entering cloth rack, and the cloth intlet of delivery platform is provided with puts cloth holder, and cloth supply roller is uniformly arranged on to be put on cloth holder, conveying Roller is arranged on the cloth outlet of delivery platform, and conveying roller is connected with conveying motor, delivery platform is positioned at cloth supply roller and conveying roller it Between be provided with meter counter and pressing plate.Being placed on cloth supply roller by fabric and carry, it is simple to the depositing and processing of fabric, saving is taken The step of fabric and time, delivery platform is obliquely installed, slides under gravity, save driving force, the metering of setting Device is used for measuring the quantity of the fabric of mercerization finish, it is simple to management;Fabric is flattened by the pressing plate arranged, and makes fabric entirely carry out Conveying, it is ensured that the processing area of cloth, it is to avoid produce fold, reduces disqualification rate.
Further, the left and right sides of delivery platform is equipped with chute, is provided with locating dowel in chute, and the left and right sides of pressing plate is equal Being provided with draw-in groove, draw-in groove is corresponding with locating dowel.By the draw-in groove on pressing plate and locating dowel clamping, thus it is flat that pressing plate is fixed on conveying Fabric is flattened on platform;Locating dowel is slided up and down in chute, such that it is able to the distance between regulation pressing plate and delivery platform, makes With more convenient, flexible.
Further, fabric guide roll is between the first roll stacks and the second roll stacks, and adjusting means includes symmetrical One installing rack, the second installing rack, the 3rd installing rack and the 4th installing rack, the second installing rack and the 3rd installing rack are horizontally disposed with respectively The left and right sides below the first installing rack, the 4th installing rack is vertically arranged in the lower section of the first installing rack, on the first installing rack Being provided with the first moving cylinder, the second moving cylinder and the 3rd moving cylinder, the first moving cylinder passes through the first connecting plate and second Installing rack connects, and the second moving cylinder is connected by the second connecting plate and the 3rd installing rack, and the 4th installing rack is provided with the 3rd even Fishplate bar, the 3rd moving cylinder and the 3rd connecting plate connect, and fabric guide roll and the 3rd connecting plate connect, the first roll stacks and the second roll Group is connected with the second installing rack and the 3rd installing rack respectively;Concentrated base groove is provided with interlayer, is connected with cooling water in interlayer;Concentrated base groove with It is provided with tension bracket between cloth gripper amplitude-expanding device.First roll stacks being connected with the second installing rack, the second roll stacks is installed with the 3rd Frame connects, and fabric guide roll and the 3rd connecting plate connect, and the first moving cylinder drives the first installing rack to move left and right, thus drives first Roll stacks moves left and right, and the second moving cylinder drives the second installing rack to move left and right, thus drives the second roll stacks to move left and right, 3rd moving cylinder drives the 3rd connecting plate to move up and down, thus drives fabric guide roll to move up and down, and opens respectively according to practical situation Dynamic first moving cylinder, the second moving cylinder or the 3rd moving cylinder, thus change the first roll stacks, the second roll stacks and lead The relative position of cloth rewinder roll, makes the contacting more comprehensively of fabric and alkali liquor, reacts more abundant;On concentrated base groove, logical cooling water, plays cold But the effect of alkali liquor, reinforcing fiber is swelling, thus improves mercerization effect, it is ensured that the shrinkage factor of fabric and barium value;The tension force arranged Frame provides certain tension force for fabric, is smoothed out the quality with fabric with ensure mercerising.
Further, fabric guide roll being equipped with infrared automatic centring device, infrared automatic centring device is by draw runner rod, pneumatic dress Put, infrared optical probe is constituted, and draw runner rod is set on fabric guide roll, and the two ends of draw runner rod are provided with the first screw thread and the second screw thread, The hand of spiral of the first screw thread and the second screw thread is contrary, and infrared optical probe and pneumatic means are respectively positioned on the 3rd connecting plate, gas Dynamic device is connected with infrared optical probe and draw runner rod respectively, and the surface of draw runner rod is matsurface.The infrared automatic centering arranged Fabric is alignd by device, it is to avoid the skew of fabric and make fabric can not be completely infused in alkali liquor, fabric sticks on matsurface, Utilize infrared optical probe that the edge of fabric is detected, utilize pneumatic means to drive draw runner roller laterally to move on fabric guide roll Dynamic, fabric then moves along with the transverse shifting of draw runner rod, reaches the purpose of correction;The first screw thread and the second screw thread that arrange make The edge of fabric is extended to both sides by the effect of screw thread, it is to avoid the contraction of fabric, expands the contact area of fabric and alkali liquor, Improve base extraction efficiency.
Further, rocking equipment uses concussion impeller and concussion plate, and Sasser wheel is positioned at the lower section of concussion plate, on concussion plate Being provided with discharge orifice, beating device is positioned at the top of concussion plate, and beating device includes beating plate and drives cylinder, drives cylinder to drive Beating plate moves up and down.The concussion impeller arranged makes water produce concussion, utilizes the water of concussion to be rinsed fabric, improves and rinse Efficiency, the beating device of setting utilizes and drives cylinder to drive beating plate to pat fabric, makes alkali liquor depart from fabric further Out, improve lixiviating effect, make the alkali liquor in fabric remove thoroughly, reduce the shrinkage factor of fabric, improve the glossiness of fabric.
Further, before and after drying machine, it is respectively provided on two sides with fabric input mouth and exit slot, in drying machine, is provided with at least one pair of point Dividing plate, drying machine is separated at least two heating chambeies by demarcation strip, and heating intracavity is equipped with drier roll, hot air inlet, gives vent to anger Mouth, heater and sterilizing unit, hot air inlet, heater and sterilizing unit are respectively positioned on the sidewall in heating chamber, give vent to anger Mouth is positioned at the upside in heating chamber, and drier roll is crisscross arranged up and down.Drying machine divides is become multiple heating chamber, to fabric Carrying out staged gradually to heat, dry uniformly, the infringement to fabric is little, it is ensured that the quality of fabric, improves the efficiency dried;Each Heating intracavity is provided with multiple air inlet, wet cloth carries out upper and lower surface hot blast and penetrates drying, good drying effect, improve product Drying rate, be beneficial to preserve, it is ensured that the qualification rate of product;Steam is discharged from gas outlet, it is to avoid is trapped in drying machine, causes Dampness in drying machine increases the weight of, and reduces drying efficiency;Heater is set whole heating chamber is carried out heat treated, make fabric one Directly being under the condition of high temperature, homogeneous heating, sterilizing unit carries out sterilization processing to fabric, and sterilizing unit can use uviol lamp etc., Reduce the noxious bacteria on fabric, improve the cleanliness factor of fabric, improve fabric safety in utilization, extend the fabric resting period.
Further, heater is made up of heater, temperature inductor and controller, heater and the equal position of temperature inductor On the inwall in heating chamber, controller is positioned at the outside of drying machine, and temperature inductor is connected with controller, controller and heater Connect.Temperature inductor can sense the temperature conditions of heating intracavity in time, monitors in real time, and is sent to monitoring information control Device, utilizes controller to control the heating state of heater, it is ensured that the temperature being gradually incremented by constant and each heating chamber of temperature Degree, it is to avoid damage fabric or heat undesirable.
Further, open width cloth discharge device, outlet assembly includes cloth discharge frame, hold down gag, cutting device and receipts cloth case, receives cloth case and is positioned at folding The underface of cloth apparatus, hold down gag includes fixed mount, the first contact roller, the second contact roller and actuator, the first contact roller and Second contact roller is symmetrically set, and the first contact roller is fixed on fixed mount, and the second contact roller and actuator connect, and plaiting fills Putting and include bracing frame, the first cloth folded board, the second cloth folded board and servomotor, the first cloth folded board is fixing with bracing frame to be connected, and second Cloth folded board is hinged with bracing frame, and the output shaft of servomotor and the second cloth folded board connect.Fabric is from the first contact roller and the second pressure Pass through between bearing up pulley, utilize the first contact roller and the pressure of the second contact roller, make fabric keep smooth, it is to avoid the generation of fold, Utilize actuator can also regulate the second contact roller simultaneously and the system of the first contact roller is pressed degree so that it is adapt to dissimilar fabric Process, keep fabric smooth while make fabric smooth delivery of power, it is to avoid fabric clamping stagnation or sagging, expand open width go out to arrange The scope of application put;Fabric is folded by the cutting device arranged, and utilizes servomotor to drive the second cloth folded board periodically to come Back rotation 90 degree, so that fabric folds under the drive of the second cloth folded board, the fabric of folding enters into storage in receipts cloth case Deposit, improve the collection efficiency of fabric, keep the neat and clean of fabric, it is to avoid fabric drops and is contaminated on ground.
Further, be provided with, between concussion water washing chamber and drying machine, the cloth rewinder roll that stretches tight, the cloth rewinder roll that stretches tight be arranged right below collecting tank, collect Groove is connected with recovery tube.The cloth rewinder roll that stretches tight arranged, by from concussion water washing chamber fabric taut out, extruding, discharges residual in fabric Part alkali liquor and moisture, the drying work for follow-up drying machine reduces the heavy burdens, and collecting box is used for collecting the cloth rewinder roll that stretched tight and squeezes out Alkali liquor and moisture, and reclaimed by recovery tube, it is simple to again with, reduce waste, reduce cost.
Due to the fact that and have employed technique scheme, have the advantages that
1, concentrated base maceration tank is divided into pre-immersion trough and concentrated base groove, pre-immersion trough is placed sig water, places in concentrated base groove High alkali liquid, carries out secondary base extraction to fabric, increases the base extraction time, strengthens base extraction degree, utilizes heating unit Heat the alkali liquor in pre-immersion trough, it is to avoid alkali liquor viscosity increases, and makes depletion Quick uniform penetrate into fully in yarn and fabric Portion, improves mercerising efficiency;Utilize adjusting means to regulate the first roll stacks, position between the second roll stacks and fabric guide roll, make to knit Thing is sufficiently impregnated with in alkali liquor, it is ensured that the alkali liquor treatment effect to fabric, thus improves the mercerising quality of fabric, has to obtain Preferably gloss, soft product, effectively reduces the defect rate of product;
2, the hot water in spraying box or sig water are sprayed on fabric by the shower arranged, and then suck with suction alkali pipe Alkali liquor on fabric, and alkali liquor is discharged in collecting box, through filter screen filtration, remove the impurity in the alkali liquor collected, carry The quality of high alkali liquor, is then respectively delivered to treated alkali liquor in pre-immersion trough, concentrated base groove and spraying box by recovery tube As concentrated base maceration tank and the raw material of spray equipment, by filter, alkali liquor is filtered further, by alkali liquor concentration device by dilute Alkali liquor concentrates, it is to avoid the lowest reuse or the recovery value of losing of weak lye concentration, and just directly discharge pollutes, and passes through flow Controller controls to enter into pre-immersion trough, concentrated base groove and the amount of alkali lye of spraying box, it is achieved recycling of alkali liquor, saves resource, Reduce production cost;
3, the concussion water washing chamber arranged removes the alkali liquor that fabric is contained within, and utilizes the second spray equipment by the water in water supply tank Spray on fabric, utilize beating device that fabric is impacted, utilize rocking equipment to make the water in concussion water washing chamber produce and shake Dynamic, fabric is impacted lixiviating, make alkali liquor in fabric by thorough, fully remove, improve dimensional stability and the matter in fabric later stage Amount;The alkali liquor washed down from fabric is also recovered pipe and recycles, and water supply tank is then for concussion water washing chamber, the second spray equipment With the first the most supplementary water of spray equipment, prevent the deficiency of alkali liquor.
The extent of reaction of scalable fabric of the present invention and alkali liquor, mercerization effect is good, improves mercerising efficiency, lixiviating thoroughly, fill Point, improve dimensional stability and the quality in fabric later stage, spent lye direct-on-line is recycled simultaneously, both saved alkali liquor Raw material, reduces production cost, to environment, will not improve again the environmental protection and energy saving of mercerization process.
Accompanying drawing explanation
The invention will be further described below in conjunction with the accompanying drawings:
Fig. 1 is open width entering arrangment and pre-immersion trough in intelligence removing dampness cloth thermokalite of the present invention straight roller cloth gripper mercerization of knitting goods machine Attachment structure schematic diagram;
Fig. 2 is the structural representation of open width entering arrangment in the present invention;
Fig. 3 is concentrated base maceration tank in the present invention, cloth gripper amplitude-expanding device and the attachment structure schematic diagram of concussion water washing chamber;
Fig. 4 is the structural representation of adjusting means in the present invention;
Fig. 5 is concussion water washing chamber, the attachment structure schematic diagram of stretch tight cloth rewinder roll and drying machine in the present invention;
Fig. 6 is the structural representation of open width cloth discharge device, outlet assembly in the present invention.
Reference: 1, open width entering arrangment;11, entering cloth rack;12, cloth supply roller;13, conveying roller;14, conveying motor;15、 Delivery platform;16, cloth holder is put;17, meter counter;18, pressing plate;181, draw-in groove;19, chute;191, locating dowel;21, pre-immersion trough; 211, preimpregnation roller;212, heating unit;22, concentrated base groove;221, the first roll stacks;222, the second roll stacks;223, fabric guide roll; 23, adjusting means;24, interlayer;25, tension bracket;3, cloth gripper amplitude-expanding device;31, expander;32, cloth gripper;33, the first spray dress Put;331, shower;332, spraying box;34, alkali device is inhaled;341, alkali pipe is inhaled;342, collecting box;343, filter course;35, reclaim Pipe;36, filter;37, alkali liquor concentration device;38, connecting tube;39, flow controller;4, concussion water washing chamber;41, the second spray dress Put;42, water supply tank;43, beating device;431, beating plate;432, cylinder is driven;44, rocking equipment;441, concussion impeller; 442, concussion plate;443, discharge orifice;45, stretch tight cloth rewinder roll;46, collecting tank;5, drying machine;51, fabric input mouth;52, exit slot;53, divide Dividing plate;54, heating chamber;55, drier roll;56, hot air inlet;57, gas outlet;581, heater;582, temperature inductor; 583, controller;59, sterilizing unit;6, open width cloth discharge device, outlet assembly;61, cloth discharge frame;62, hold down gag;621, fixed mount;622, One contact roller;623, the second contact roller;624, actuator;63, bracing frame;64, the first cloth folded board;65, the second cloth folded board;66、 Servomotor;67, cloth case is received;71, the first installing rack;72, the second installing rack;73, the 3rd installing rack;74, the 4th installing rack; 75, the first moving cylinder;751, the first connecting plate;76, the second moving cylinder;761, the second connecting plate;77, the 3rd movable gas Cylinder;771, the 3rd connecting plate;81, draw runner rod;811, the first screw thread;812, the second screw thread;82, pneumatic means;83, infrared electro Probe.
Detailed description of the invention
As shown in figures 1 to 6, for the intelligent removing dampness cloth thermokalite straight roller cloth gripper mercerization of knitting goods machine of the present invention, including according to fabric Open width entering arrangment 1 that direction of advance is sequentially arranged, concentrated base maceration tank, cloth gripper amplitude-expanding device 3, concussion water washing chamber 4, drying machine 5 With open width cloth discharge device, outlet assembly 6, open width entering arrangment 1 includes entering cloth rack 11, cloth supply roller 12, conveying roller 13, conveying motor 14 and conveying Platform 15, delivery platform 15 is inclined on entering cloth rack 11, and the cloth intlet of delivery platform 15 is provided with puts cloth holder 16, cloth supply roller 12 Uniformly being arranged on and put on cloth holder 16, conveying roller 13 is arranged on the cloth outlet of delivery platform 15, and conveying roller 13 is with conveying motor 14 even Connect, delivery platform 15 is provided with between cloth supply roller 12 and conveying roller 13 meter counter 17 and pressing plate 18.Fabric is placed on Carry on cloth rewinder roll 12, it is simple to depositing and processing of fabric, save step and the time taking fabric, delivery platform 15 is inclined Tiltedly arranging, slide under gravity, save driving force, the meter counter 17 of setting is used for measuring the number of the fabric of mercerization finish Amount, it is simple to management;Fabric is flattened by the pressing plate 18 arranged, and makes fabric entirely carry, it is ensured that the processing area of cloth, keeps away Exempt to produce fold, reduce disqualification rate.The left and right sides of delivery platform 15 is equipped with chute 19, is provided with locating dowel in chute 19 191, the left and right sides of pressing plate 18 is equipped with draw-in groove 181, and draw-in groove 181 is corresponding with locating dowel 191.By the draw-in groove on pressing plate 18 181 with locating dowel 191 clamping, thus pressing plate 18 is fixed on delivery platform 15 pressing fabric;By locating dowel 191 at chute 19 Inside slide up and down, such that it is able to the distance between regulation pressing plate 18 and delivery platform 15, use more convenient, flexible.
Concentrated base maceration tank includes pre-immersion trough 21 and concentrated base groove 22, and concentrated base maceration tank is divided into pre-immersion trough 21 and concentrated base groove 22, In pre-immersion trough 21, place sig water, concentrated base groove 22 is placed high alkali liquid, fabric is carried out secondary base extraction, increase alkali liquor The process time, strengthen base extraction degree, be provided with preimpregnation roller 211 and heating unit 212 in pre-immersion trough 21, utilize heating unit 212 heat the alkali liquor in pre-immersion trough 21, it is to avoid alkali liquor viscosity increases, and make depletion Quick uniform penetrate into yarn fully and knit Inside thing, improve mercerising efficiency;First roll stacks the 221, second roll stacks 222, fabric guide roll 223 and regulation it is provided with in concentrated base groove 22 Device 23, utilizes adjusting means 23 to regulate the position between first roll stacks the 221, second roll stacks 222 and fabric guide roll 223, makes Fabric is sufficiently impregnated with in alkali liquor, it is ensured that the alkali liquor treatment effect to fabric, thus improves the mercerising quality of fabric, to obtain tool There are preferable gloss, soft product, effectively reduce the defect rate of product.
Fabric guide roll 223 is between the first roll stacks 221 and the second roll stacks 222, and adjusting means 23 includes symmetrically The first installing rack the 71, second installing rack the 72, the 3rd installing rack 73 and the 4th installing rack 74, the second installing rack 72 and the 3rd is installed Frame 73 is horizontally set on the left and right sides below the first installing rack 71 respectively, and the 4th installing rack 74 is vertically arranged in the first installing rack The lower section of 71, the first installing rack 71 is provided with the first moving cylinder the 75, second moving cylinder 76 and the 3rd moving cylinder 77, and first Moving cylinder 75 is connected with the second installing rack 72 by the first connecting plate 751, and the second moving cylinder 76 is by the second connecting plate 761 Being connected with the 3rd installing rack 73, the 4th installing rack 74 is provided with the 3rd connecting plate 771, the 3rd moving cylinder 77 and the 3rd connecting plate 771 connect, and fabric guide roll 223 is connected with the 3rd connecting plate 771, and the first roll stacks 221 and the second roll stacks 222 are pacified with second respectively Shelve 72 and the 3rd installing rack 73 connect;First roll stacks 221 is connected with the second installing rack 72, the second roll stacks 222 and Three installing racks 73 connect, and fabric guide roll 223 is connected with the 3rd connecting plate 771, and the first moving cylinder 75 drives the first installing rack 71 left Moving right, thus drive the first roll stacks 221 to move left and right, the second moving cylinder 76 drives the second installing rack 72 to move left and right, Thus driving the second roll stacks 222 to move left and right, the 3rd moving cylinder 77 drives the 3rd connecting plate 771 to move up and down, thus carries Dynamic fabric guide roll 223 moves up and down, and is respectively started first moving cylinder the 75, second moving cylinder 76 or the 3rd according to practical situation Moving cylinder 77, thus change the relative position of first roll stacks the 221, second roll stacks 222 and fabric guide roll 223, make fabric with The contact of alkali liquor more comprehensively, reaction more abundant.Being equipped with infrared automatic centring device on fabric guide roll 223, infrared automatic centering fills Putting and be made up of draw runner rod 81, pneumatic means 82, infrared optical probe 83, draw runner rod 81 is set on fabric guide roll 223, draw runner rod 81 Two ends be provided with the first screw thread 811 and the second screw thread 812, the hand of spiral of the first screw thread 811 and the second screw thread 812 is contrary, if The first screw thread 811 put and the second screw thread 812 make the edge of fabric be extended to both sides by the effect of screw thread, it is to avoid fabric Shrink, expand the contact area of fabric and alkali liquor, improve base extraction efficiency.Infrared optical probe 83 and the equal position of pneumatic means 82 On the 3rd connecting plate 771, pneumatic means 82 is connected with infrared optical probe 83 and draw runner rod 81 respectively, the surface of draw runner rod 81 For matsurface.Fabric is alignd by the infrared automatic centring device arranged, it is to avoid the skew of fabric and make the fabric can not thorough impregnation In alkali liquor, fabric sticks on matsurface, utilizes infrared optical probe 83 to detect the edge of fabric, utilizes pneumatic Device drives draw runner roller transverse shifting on fabric guide roll 223, and fabric then moves along with the transverse shifting of draw runner rod 81, reaches to entangle Inclined purpose.Concentrated base groove 22 is provided with interlayer 24, is connected with cooling water in interlayer 24;On concentrated base groove 22, logical cooling water, plays cold But the effect of alkali liquor, reinforcing fiber is swelling, thus improves mercerization effect, it is ensured that the shrinkage factor of fabric and barium value;Concentrated base groove 22 with Being provided with tension bracket 25 between cloth gripper amplitude-expanding device 3, the tension bracket 25 of setting provides certain tension force for fabric, to ensure mercerising It is smoothed out the quality with fabric.
Cloth gripper amplitude-expanding device 3 includes expander 31, cloth gripper the 32, first spray equipment 33 and inhales alkali device 34, the first spray Device 33 includes shower 331 and spraying box 332, inhales alkali device 34 and includes inhaling alkali pipe 341 and collecting box 342, in collecting box 342 Being provided with filter course 343, collecting box 342 connects has recovery tube 35, recovery tube 35 to be provided with filter 36 and alkali liquor concentration device 37, Recovery tube 35 is connected with pre-immersion trough 21, concentrated base groove 22 and spraying box 332 respectively by connecting tube 38, and connecting tube 38 is provided with flow Controller 39;Hot water in spraying box 332 or sig water are sprayed on fabric by the shower 331 arranged, then with inhaling alkali Pipe 341 sucks the alkali liquor on fabric, and is discharged to by alkali liquor in collecting box 342, through filter screen filtration, removes the alkali liquor collected In impurity, improve the quality of alkali liquor, then treated alkali liquor be respectively delivered to pre-immersion trough 21, dense by recovery tube 35 As concentrated base maceration tank and the raw material of spray equipment in alkali groove 22 and spraying box 332, by filter 36 by further for alkali liquor mistake Filter, is concentrated sig water by alkali liquor concentration device 37, improves alkali liquor utilization rate, controls to enter into by flow controller 39 Pre-immersion trough 21, concentrated base groove 22 and the amount of alkali lye of spraying box 332, it is achieved recycling of alkali liquor, save resource, reduces and produces into This.
It is provided with the second spray equipment 41, water supply tank 42, beating device 43 and rocking equipment 44 in concussion water washing chamber 4, arranges Concussion water washing chamber 4 remove the alkali liquor that fabric is contained within, utilize the second spray equipment 41 by the Water spray in water supply tank 42 to knitting On thing, utilize beating device 43 that fabric is impacted, the water generation vibration in utilizing rocking equipment 44 to make concussion water washing chamber 4, Fabric is impacted lixiviating, make alkali liquor in fabric by thorough, fully remove, improve dimensional stability and the quality in fabric later stage; Rocking equipment 44 uses concussion impeller 441 and concussion plate 442, and concussion impeller 441 is positioned at the lower section of concussion plate 442, shakes plate 442 Being provided with discharge orifice 443, beating device 43 is positioned at the top of concussion plate 442, and beating device 43 includes beating plate 431 and drives gas Cylinder 432, drives cylinder 432 to drive beating plate 431 to move up and down.The concussion impeller 441 arranged makes water produce concussion, utilizes concussion Water fabric is rinsed, improve the efficiency rinsed, the beating device 43 of setting utilizes and drives cylinder 432 to drive beating plate 431 pat fabric, make alkali liquor spin off in fabric further, improve lixiviating effect, make the alkali liquor in fabric remove thoroughly, Reduce the shrinkage factor of fabric, improve the glossiness of fabric.Water supply tank 42 respectively with the second spray equipment 41, concussion water washing chamber 4 and Spraying box 332 connects, and concussion water washing chamber 4 is also connected with recovery tube 35.The alkali liquor washed down from fabric is also recovered pipe 35 Recycling, water supply tank 42 is then concussion water washing chamber the 4, second spray equipment 41 and the first the most supplementary water of spray equipment 33, Prevent the deficiency of alkali liquor.
Be provided with, between concussion water washing chamber 4 and drying machine 5, the cloth rewinder roll 45 that stretches tight, the cloth rewinder roll 45 that stretches tight be arranged right below collecting tank 46, receive Collection groove 46 is connected with recovery tube 35.The cloth rewinder roll 45 that stretches tight arranged is by from concussion water washing chamber 4 fabric taut out, extruding, and discharge is knitted The part alkali liquor remained in thing and moisture, the drying work for follow-up drying machine 5 reduces the heavy burdens, and collecting box 342 is used for collecting quilt Alkali liquor that the cloth rewinder roll 45 that stretches tight squeezes out and moisture, and reclaimed by recovery tube 35, it is simple to again with, reduce waste, reduce into This, ensure the clean and tidy of workshop simultaneously.
It is respectively provided on two sides with fabric input mouth 51 and exit slot 52 before and after drying machine 5, is provided with at least one pair of in drying machine 5 and separates Plate 53, drying machine 5 is separated at least two heating chambeies 54 by demarcation strip 53, and heating is equipped with drier roll 55 in chamber 54, hot blast enters Air port 56, gas outlet 57, heater and sterilizing unit 59, hot air inlet 56, heater and sterilizing unit 59 are respectively positioned on On the sidewall in heating chamber 54, gas outlet 57 is positioned at the upside in heating chamber 54, and drier roll about 55 is crisscross arranged.Drying machine 5 is used Demarcation strip 53 is separated into multiple heating chamber 54, fabric is carried out staged and gradually heats, and dries uniformly, and the infringement to fabric is little, Ensure the quality of fabric, improve the efficiency dried;It is provided with multiple air inlet in each heating chamber 54, wet cloth is carried out up and down Two sides hot blast penetrates drying, good drying effect, improves the drying rate of product, is beneficial to preserve, it is ensured that the qualification rate of product;Steam Discharge from gas outlet 57, it is to avoid be trapped in drying machine 5, cause the dampness in drying machine 5 to increase the weight of, reduce drying efficiency;Arrange Heater carries out heat treated to whole heating chamber 54, makes fabric be constantly under the condition of high temperature, homogeneous heating, sterilizing unit 59 pairs of fabrics carry out sterilization processing, and sterilizing unit 59 can use other sterilization equipment such as uviol lamp, reduce being harmful to carefully on fabric Bacterium, improves the cleanliness factor of fabric, improves fabric safety in utilization, extends the fabric resting period.
Heater is made up of heater 581, temperature inductor 582 and controller 583, heater 581 and temperature sense Device 582 is respectively positioned on the inwall in heating chamber 54, and controller 583 is positioned at the outside of drying machine 5, temperature inductor 582 and controller 583 connect, and controller 583 is connected with heater 581.Temperature inductor 582 can sense the temperature conditions in heating chamber 54 in time, Monitoring in real time, and monitoring information is sent to controller 583, utilize controller 583 to control the heating state of heater 581, protect The temperature being gradually incremented by constant and each heating chamber 54 of card temperature, it is to avoid infringement fabric or heat undesirable.
Open width cloth discharge device, outlet assembly 6 includes cloth discharge frame 61, hold down gag 62, cutting device and receipts cloth case 67, receives cloth case 67 and is positioned at The underface of cutting device, hold down gag 62 includes fixed mount the 621, first contact roller the 622, second contact roller 623 and actuator 624, the first contact roller 622 and the second contact roller 623 are symmetrically set, and the first contact roller 622 is fixed on fixed mount 621, Second contact roller 623 and actuator 624 connect, and cutting device includes bracing frame the 63, first cloth folded board the 64, second cloth folded board 65 and Servomotor 66, the first cloth folded board 64 is fixing with bracing frame 63 to be connected, and the second cloth folded board 65 is hinged with bracing frame 63, servomotor Output shaft and second cloth folded board 65 of 66 connect.Fabric passes through between the first contact roller 622 and the second contact roller 623, utilizes First contact roller 622 and the pressure of the second contact roller 623, makes fabric keep smooth, it is to avoid the generation of fold, utilizes regulation simultaneously Device 624 can also regulate the second contact roller 623 and the system of the first contact roller 622 is pressed degree so that it is adapts to dissimilar fabric Process, while keeping fabric smooth, make fabric smooth delivery of power, it is to avoid fabric clamping stagnation or sagging, expand open width cloth discharge device, outlet assembly The scope of application of 6;Fabric is folded by the cutting device arranged, and utilizes servomotor 66 to drive the second cloth folded board 65 periodically Carrying out back rotation 90 degree, so that fabric folds under the drive of the second cloth folded board 65, the fabric of folding enters into receipts cloth case Store in 67, improve the collection efficiency of fabric, keep the neat and clean of fabric, it is to avoid fabric drops on ground by dirt Dye.
These are only the specific embodiment of the present invention, but the technical characteristic of the present invention is not limited thereto.Any with this Based on bright, for solving essentially identical technical problem, it is achieved essentially identical technique effect, done simple change, etc. With replacement or modification etc., all it is covered by among protection scope of the present invention.

Claims (10)

1. intelligence removing dampness cloth thermokalite straight roller cloth gripper mercerization of knitting goods machine, enters including the open width being sequentially arranged according to fabric direction of advance Cloth apparatus, concentrated base maceration tank, cloth gripper amplitude-expanding device, concussion water washing chamber, drying machine and open width cloth discharge device, outlet assembly, it is characterised in that: institute State concentrated base maceration tank and include pre-immersion trough and concentrated base groove, be provided with preimpregnation roller and heating unit in described pre-immersion trough, in described concentrated base groove Be provided with the first roll stacks, the second roll stacks, fabric guide roll and adjusting means, described cloth gripper amplitude-expanding device include expander, cloth gripper, One spray equipment and suction alkali device, described first spray equipment includes that shower and spraying box, described suction alkali device include inhaling alkali Pipe and collecting box, be provided with filter course in described collecting box, described collecting box connects has recovery tube, described recovery tube to be provided with Filter and alkali liquor concentration device, described recovery tube by connecting tube respectively with described pre-immersion trough, described concentrated base groove and described spraying box Connecting, described connecting tube is provided with flow controller, is provided with the second spray equipment, water supply tank, beating in described concussion water washing chamber Device and rocking equipment, described water supply tank is respectively with described second spray equipment, described concussion water washing chamber and described spraying box even Connecing, described concussion water washing chamber is also connected with described recovery tube.
Intelligence removing dampness cloth thermokalite straight roller cloth gripper mercerization of knitting goods machine the most according to claim 1, it is characterised in that: described flat Width entering arrangment includes entering cloth rack, cloth supply roller, conveying roller, conveying motor and delivery platform, and described delivery platform is inclined at On described entering cloth rack, the cloth intlet of described delivery platform is provided with puts cloth holder, described cloth supply roller be uniformly arranged on described in put on cloth holder, Described conveying roller is arranged on the cloth outlet of described delivery platform, and described conveying roller is connected with described conveying motor, and described conveying is put down Between described cloth supply roller and described conveying roller, meter counter and pressing plate it is provided with on platform.
Intelligence removing dampness cloth thermokalite straight roller cloth gripper mercerization of knitting goods machine the most according to claim 2, it is characterised in that: described defeated The left and right sides sending platform is equipped with chute, is provided with locating dowel in described chute, and the left and right sides of described pressing plate is equipped with draw-in groove, Described draw-in groove is corresponding with described locating dowel.
Intelligence removing dampness cloth thermokalite straight roller cloth gripper mercerization of knitting goods machine the most according to claim 1, it is characterised in that lead described in: Cloth rewinder roll is between described first roll stacks and described second roll stacks, and described adjusting means includes the first symmetrical installation Frame, the second installing rack, the 3rd installing rack and the 4th installing rack, described second installing rack and described 3rd installing rack level respectively set Putting the left and right sides below described first installing rack, described 4th installing rack is vertically arranged under described first installing rack Side, described first installing rack is provided with the first moving cylinder, the second moving cylinder and the 3rd moving cylinder, the described first movable gas Cylinder is connected with described second installing rack by the first connecting plate, and described second moving cylinder passes through the second connecting plate and the described 3rd Installing rack connects, and described 4th installing rack is provided with the 3rd connecting plate, and described 3rd moving cylinder is with described 3rd connecting plate even Connecing, described fabric guide roll is connected with described 3rd connecting plate, and described first roll stacks and described second roll stacks are respectively with described Two installing racks and described 3rd installing rack connect;Described concentrated base groove is provided with interlayer, is connected with cooling water in described interlayer;Described dense It is provided with tension bracket between alkali groove and described cloth gripper amplitude-expanding device.
Intelligence removing dampness cloth thermokalite straight roller cloth gripper mercerization of knitting goods machine the most according to claim 4, it is characterised in that lead described in: Being equipped with infrared automatic centring device on cloth rewinder roll, described infrared automatic centring device is by draw runner rod, pneumatic means, infrared light electrical resistivity survey Head is constituted, and described draw runner rod is set on described fabric guide roll, and the two ends of described draw runner rod are provided with the first screw thread and the second screw thread, institute The hand of spiral stating the first screw thread and described second screw thread is contrary, and described infrared optical probe and described pneumatic means are respectively positioned on institute Stating on the 3rd connecting plate, described pneumatic means is connected with described infrared optical probe and described draw runner rod respectively, described draw runner rod Surface be matsurface.
Intelligence removing dampness cloth thermokalite straight roller cloth gripper mercerization of knitting goods machine the most according to claim 1, it is characterised in that: described shake Swinging device and use concussion impeller and concussion plate, described Sasser wheel is positioned at the lower section of described concussion plate, and described concussion plate is provided with Discharge orifice, described beating device is positioned at the top of described concussion plate, and described beating device includes beating plate and drives cylinder, described Cylinder is driven to drive described beating plate to move up and down.
Intelligence removing dampness cloth thermokalite straight roller cloth gripper mercerization of knitting goods machine the most according to claim 1, it is characterised in that: described baking It is respectively provided on two sides with fabric input mouth and exit slot before and after dry machine, in described drying machine, is provided with at least one pair of demarcation strip, described separation Described drying machine is separated at least two heating chambeies by plate, and described heating intracavity is equipped with drier roll, hot air inlet, gives vent to anger Mouth, heater and sterilizing unit, described hot air inlet, heater and sterilizing unit are respectively positioned on the sidewall in described heating chamber On, described gas outlet is positioned at the upside in described heating chamber, and described drier roll is crisscross arranged up and down.
Intelligence removing dampness cloth thermokalite straight roller cloth gripper mercerization of knitting goods machine the most according to claim 7, it is characterised in that add described in: Thermal is made up of heater, temperature inductor and controller, described heater and described temperature inductor be respectively positioned on described in add On the inwall in hot chamber, described controller is positioned at the outside of described drying machine, and described temperature inductor is connected with described controller, institute State controller to be connected with described heater.
Intelligence removing dampness cloth thermokalite straight roller cloth gripper mercerization of knitting goods machine the most according to claim 1, it is characterised in that: described flat Width cloth discharge device, outlet assembly includes that cloth discharge frame, hold down gag, cutting device and receipts cloth case, described receipts cloth case are just being positioned at described cutting device Lower section, described hold down gag includes fixed mount, the first contact roller, the second contact roller and actuator, described first contact roller and Two contact rollers are symmetrically set, and described first contact roller is fixed on described fixed mount, described second contact roller and described tune Joint device connects, and described cutting device includes bracing frame, the first cloth folded board, the second cloth folded board and servomotor, described first plaiting Plate and support frame as described above are fixing to be connected, and described second cloth folded board is hinged with support frame as described above, the output shaft of described servomotor and Described second cloth folded board connects.
Intelligence removing dampness cloth thermokalite straight roller cloth gripper mercerization of knitting goods machine the most according to claim 1, it is characterised in that: described Be provided with, between concussion water washing chamber and described drying machine, the cloth rewinder roll that stretches tight, described in stretch tight the collecting tank that is arranged right below of cloth rewinder roll, described collecting tank It is connected with described recovery tube.
CN201610657675.2A 2016-08-11 2016-08-11 The intelligent straight roller cloth gripper mercerization of knitting goods machine of wet cloth thermokalite Active CN106245252B (en)

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CN112080880A (en) * 2020-08-28 2020-12-15 嵊州市新剡东印染股份有限公司 Polyester cotton cloth mercerizing machine and mercerizing process

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CN110607622B (en) * 2019-05-31 2022-06-21 中鸿纳米纤维技术丹阳有限公司 Efficient spinning solution infiltration equipment special for electrostatic spinning of nanofibers
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CN110820233A (en) * 2019-12-09 2020-02-21 浙江鸿盛环保科技集团有限公司 Modularization after finishing system
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CN112080880A (en) * 2020-08-28 2020-12-15 嵊州市新剡东印染股份有限公司 Polyester cotton cloth mercerizing machine and mercerizing process

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Effective date of registration: 20191212

Address after: 312530 Building 9, No.32, Chengjiao Road, Chengtan Town, Xinchang County, Shaoxing City, Zhejiang Province

Patentee after: Zhejiang Ruige Machinery Technology Co., Ltd

Address before: 312530 Zhejiang city of Shaoxing province Xinchang County chengtan town Cheng Jiao Road No. 32 Building 10

Patentee before: Xinchang Yu Feng dyeing machine Co., Ltd

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Denomination of invention: Intelligent wet cloth hot alkali straight roller clip knitted fabric mercerizing machine

Effective date of registration: 20210924

Granted publication date: 20190917

Pledgee: Agricultural Bank of China Limited by Share Ltd. Xinchang county subbranch

Pledgor: Zhejiang Ruige Machinery Technology Co.,Ltd.

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