CN106227179A - A kind of data acquisition platform system based on industrial 4.0 technology - Google Patents
A kind of data acquisition platform system based on industrial 4.0 technology Download PDFInfo
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- CN106227179A CN106227179A CN201610833177.9A CN201610833177A CN106227179A CN 106227179 A CN106227179 A CN 106227179A CN 201610833177 A CN201610833177 A CN 201610833177A CN 106227179 A CN106227179 A CN 106227179A
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- 238000005516 engineering process Methods 0.000 title claims abstract description 19
- 238000012544 monitoring process Methods 0.000 claims abstract description 20
- 238000009826 distribution Methods 0.000 claims abstract description 5
- 238000004891 communication Methods 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 14
- 238000013461 design Methods 0.000 abstract description 4
- 206010000372 Accident at work Diseases 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 17
- 230000008569 process Effects 0.000 description 11
- 238000004458 analytical method Methods 0.000 description 8
- 238000003860 storage Methods 0.000 description 5
- 238000011161 development Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 241001269238 Data Species 0.000 description 1
- 244000061176 Nicotiana tabacum Species 0.000 description 1
- 235000002637 Nicotiana tabacum Nutrition 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000003466 anti-cipated effect Effects 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
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- 238000007906 compression Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- 238000012552 review Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Classifications
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/4183—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by data acquisition, e.g. workpiece identification
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/05—Programmable logic controllers, e.g. simulating logic interconnections of signals according to ladder diagrams or function charts
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- General Physics & Mathematics (AREA)
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- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Quality & Reliability (AREA)
- Testing And Monitoring For Control Systems (AREA)
Abstract
The invention discloses a kind of data acquisition platform system based on industrial 4.0 technology, it is characterised in that: this system includes data collecting system, server system and data acquisition monitoring and display system；Data acquisition monitoring and display system, server system, monitoring and display system are communicated with the connection of core Ethernet by industry net；Industry net is also associated with PLC device, DCS equipment, distribution/pipe network switch board, measuring equipment and RFID device.The present invention uses industry Internet of Things to realize data acquisition；This system can be applicable to multiple fields, disclosure satisfy that the demand of different user the most in design, and also is able to the stability in the large of guarantee system on product；Whole system can obtain user and the accreditation of the interior expert of row thereof, can further ensure the life security of personnel in production process and the safety of equipment, thus avoids or reduce more industrial accident and direct economic loss.
Description
Technical field
The present invention relates to data collecting field, be specifically a kind of data acquisition platform system based on industrial 4.0 technology
System.
Background technology
Along with the development of science and technology, every profession and trade production scale constantly expands, and electrical equipment the most constantly increases, and by
Gradually to electrified automation direction development, in order to ensure the safety in production of enterprise, use computer realize long-range monitoring and
Management datumization, automation for production management, operation is succinct, is finally reached safety in production, improves yield.
But, with China's entry into the WTO, Chinese each enterprise product is constantly sent out to the direction of high technology content, high added value
Exhibition, " technological innovation " is the leading strategy of Chinese industrial Modern Information management.Market difference for adapting to make rapid progress needs
Asking, the enterprise of China is the most constantly to integrated system, high intelligence production equipment and the high-effect modern letter being produced as marked feature
Breathization management strides forward.Strengthen product quality management, improve industrial product quality, modern Chinese Enterprise is exploited market, carried
Rise product competitiveness, all there is the meaning of particular importance.
Industry 4.0 is the High-tech strategy plan that German Government proposes.This project is by German federal Bureau of Education and grinds
Studying carefully portion and federal economic technology portion joint funding, investment is anticipated reaches 200,000,000 Euros.It is intended to promote manufacturing intelligent level, builds
The vertical wisdom factory with adaptability, resource efficiency and human factor engineering, business procedure and being worth in flow process integrate client and
Business parnter.Its technical foundation is network entity system and Internet of Things.
Along with the development of technology, be simultaneous for the demand of enterprise, for electric power, iron and steel, coal, Nicotiana tabacum L., manufacture, metallurgy,
The industries such as harbour develop relevant industrial data acquisition system the most therewith；These these systems are only for the industry of above-mentioned industry
Production scene carries out the monitoring of the flow processs such as process, technique, fault, it is impossible to the related data of collection is set up data display is
System, it is impossible to provide preferable remote status and data function of browse for management, technical support personnel；All collections cannot be met
Data are stored in industrial database and realize process playback and tracing function；Thus there is certain limitation in actual applications, no
The demand of different user can be met, cannot guarantee that the stability of system, thus cannot preferably avoid or reduce safety in production
Accident and direct economic loss.
Summary of the invention
It is an object of the invention to overcome the deficiencies in the prior art, a kind of data based on industrial 4.0 technology are provided at this
Acquisition platform system；The present invention uses novel industrial Internet of Things quickly to realize data acquisition, and this system can be applicable to multiple neck
Territory, disclosure satisfy that the demand of different user the most in design, and also is able to the stability that guarantee system is overall on product；
Whole system can obtain user and the accreditation of the interior expert of row thereof, it is possible to has further ensured the life of personnel in production process
Safety and the safety of equipment, thus avoid or reduce more industrial accident and direct economic loss.
The present invention is achieved in that a kind of data acquisition platform systems based on industrial 4.0 technology of structure, and its feature exists
In: this system includes data collecting system, server system and data acquisition monitoring and display system；Wherein, data acquisition prison
Control display system, server system, monitoring and display system are communicated with the connection of core Ethernet by industry net；Wherein, industry net
It is also associated with PLC device, DCS equipment, distribution/pipe network switch board, measuring equipment, RFID device.
Can be by reading the parameter of the equipment such as PLC when the present invention implements, sensing equipment, RFID by laying set simultaneously
For gathering each implement of industry spot, work flow and the data of working environment.Job parameter (electricity such as implement
Stream, voltage, activity duration, fault), job state (operation, fault, keep in repair, maintain) and scene be to temperature, humidity etc.；This
A little data are sent to data acquisition server (SCADA) through industry Internet of Things, and store in database server, gather
Data can carry out monitoring real-time to industry spot at Central Control Room after publisher server.Relevant scheduling and management personnel can be led to
Cross browser and be remotely logged into publisher server, the industry spot in extent of competence is monitored in real time or obtains operation number
According to.
As the improvement of technique scheme,
In a kind of data acquisition platform systems based on industrial 4.0 technology of the present invention, described data collecting system bag
Include Ethernet switch, I/O concentrator, data acquisition module, humidity temperature pickup, pressure transducer, position sensor, set
Standby parameter sensors, equipment state sensor；Humidity temperature pickup, pressure transducer, position sensor, device parameter sense
Device, equipment state sensor are connected with data acquisition module respectively, and data acquisition module connects I/O concentrator.By improving, can
(with the job parameter (electric current, voltage, activity duration, fault) of Collecting operation equipment, job state operation, fault, keep in repair, protect
Support) and scene to temperature, humidity etc..
As the improvement of technique scheme,
In a kind of data acquisition platform systems based on industrial 4.0 technology of the present invention, described server system includes
Data acquisition server, database server, publisher server, video server；Data acquisition server, database service
Device, publisher server, video server are connected by core Ethernet.The data of all collections are stored in industrial database, carry
For process playback and tracing function, carry out further function of statistic analysis also according to storage data in addition, carry for management personnel
Data support for decision analysis.
As the improvement of technique scheme,
In a kind of data acquisition platform systems based on industrial 4.0 technology of the present invention, described data acquisition monitoring is aobvious
Show that system includes monitor terminal, image controller, data acquisition display large-size screen monitors, giant-screen video processor, Hot Spare memorizer；
Monitor terminal connects image controller, and image controller connects data acquisition display large-size screen monitors, Hot Spare memorizer, and data acquisition shows
Show that large-size screen monitors are connected with giant-screen video processor.
It is an advantage of the current invention that: The present invention gives data acquisition platform system based on industry Internet of Things, use
Novel industrial Internet of Things realizes data acquisition；This system can be applicable to multiple fields, meets different user the most in design
Demand, and on product, also ensure that the stability of system, whole system scheme has obtained expert in user and row thereof
Accreditation；Further ensure the life security of personnel in production process and the safety of equipment, thus avoided or reduce more
Industrial accident and direct economic loss.
The data of all collections are stored in industrial database, it is provided that process playback and tracing function, in addition also according to storage
Data carry out further function of statistic analysis, provide the data support of decision analysis for management personnel.
Accompanying drawing explanation
Fig. 1 is that data acquisition monitoring and display system of the present invention implements block diagram.
Wherein: data collecting system 10, server system 20, data acquisition monitoring and display system 30,
Ethernet switch 11, I/O concentrator 12, data acquisition module 13, humidity temperature pickup 14, pressure transducer
15, position sensor 16, device parameter sensor 17, equipment state sensor 18,
Data acquisition server 21, database server 22, publisher server 23, video server 24,
Monitor terminal 31, image controller 32, data acquisition display large-size screen monitors 33, giant-screen video processor 34, Hot Spare
Memorizer 35,
PLC device 41, DCS equipment 42, distribution/pipe network switch board 43, measuring equipment 44RFID, equipment 45.
Detailed description of the invention
Below in conjunction with accompanying drawing 1, the present invention is described in detail, carries out the technical scheme in the embodiment of the present invention clearly
Chu, it is fully described by, it is clear that described embodiment is only a part of embodiment of the present invention rather than whole embodiments.
Based on the embodiment in the present invention, it is all that those of ordinary skill in the art are obtained under not making creative work premise
Other embodiments, broadly fall into the scope of protection of the invention.
The present invention is by improving a kind of data acquisition platform systems based on industrial 4.0 technology that provide at this, such as Fig. 1 institute
Show, can implement as follows: this system includes data collecting system 10, server system 20 and data acquisition monitoring
Display system 30；Wherein, data collecting system 10, server system 20, data acquisition monitoring and display system 30 are by industry net
Connect with core Ethernet and communicate；Wherein, industry net is also associated with PLC device 41, DCS equipment 42, distribution/pipe network switch board
43, measuring equipment 44, RFID device 45.
Described data collecting system 10 includes Ethernet switch 11, I/O concentrator 12, data acquisition module 13, temperature
Humidity sensor 14, pressure transducer 15, position sensor 16, device parameter sensor 17, equipment state sensor 18；Temperature
Humidity sensor 14, pressure transducer 15, position sensor 16, device parameter sensor 17, equipment state sensor 18 are respectively
Being connected with data acquisition module 13, data acquisition module 13 connects I/O concentrator 12.
Described server system 20 includes data acquisition server 21, database server 22, publisher server 23, video
Server 24；Data acquisition server 21, database server 22, publisher server 23, video server 24 by core with
Net very much connection.
Described data acquisition monitoring and display system 30 includes that monitor terminal 31, image controller 32, data acquisition show greatly
Screen 33, giant-screen video processor 34, Hot Spare memorizer 35；Monitor terminal 31 connects image controller 32, image controller
32 connect data acquisition display large-size screen monitors 33, Hot Spare memorizer 35, data acquisition display large-size screen monitors 33 and giant-screen video processor
34 connect.
Data acquisition platform system of the present invention can be by reading the parameter of the equipment such as PLC, simultaneously by laying
Sensing equipment, RFID device gather each implement of industry spot, work flow and the data of working environment, such as operation
The job parameter (electric current, voltage, activity duration, fault) of equipment, job state (operation, fault, keep in repair, maintain) and on-the-spot
To temperature, humidity etc.；These data are sent to data acquisition server (SCADA) through industry Internet of Things, and in database service
Device stores, gathers data and can carry out monitoring real-time to industry spot at Central Control Room after publisher server.Scheduling, pipe
Reason personnel can be remotely logged into publisher server by browser, the industry spot in extent of competence is monitored in real time or
Obtain work data.
The industrial site that the present invention be directed to existing industry carries out the monitoring of the flow processs such as process, technique, fault, and adopts
Collect its relevant data, it is achieved data set up process and data show, provide sing on web for management, technical support personnel simultaneously
Remote status and data function of browse.The data of all collections are stored in industrial database, it is provided that process plays back and reviews merit
Can, carry out further function of statistic analysis also according to storage data in addition, provide for management personnel the data of decision analysis to prop up
Hold.
Data acquisition platform system of the present invention has the following characteristics that
1, original multiple independent apparatus control system data are integrated in order same system, B/S framework, whenever and wherever possible
Can be very clear to all critical datas by WEB mode.
2, the real-time storage of data key equipment critical parameter information can be able to be accomplished Millisecond storage, highly reliable
Property, high compression, it is provided that show and historical trending analysis to real-time data.
3, the communication of multiple interfaces can be supported, SCADA, DCS, PCS, PLC and various measuring equipment can be connected and other are
System.
4, by the data statistic analysis gathered, timely unusual circumstance, notifying related personnel.Guarantee accident and
Time process.
5, the basic data collected can be added up according to the requirement of other system and analyze, it is ensured that other system
Data accurate, timely.
The present invention gives data acquisition platform system based on industry Internet of Things, use novel industrial net, it is achieved
Video system, data collecting system.This system can be applicable to multiple fields, meets the demand of different user the most in design,
And on product, also ensure that the stability of system, whole system scheme has obtained user and the accreditation of the interior expert of row thereof；Enter
The life security having ensured personnel in production process of one step and the safety of equipment, thus avoid or reduce more safety in production
Accident and direct economic loss.
Described above to the disclosed embodiments, makes professional and technical personnel in the field be capable of or uses the present invention.
Multiple amendment to these embodiments will be apparent from for those skilled in the art, as defined herein
General Principle can realize without departing from the spirit or scope of the present invention in other embodiments.Therefore, the present invention
It is not intended to be limited to the embodiments shown herein, and is to fit to and principles disclosed herein and features of novelty phase one
The widest scope caused.
Claims (4)
1. a data acquisition platform system based on industrial 4.0 technology, it is characterised in that:
This system includes data collecting system (10), server system (20) and data acquisition monitoring and display system (30)；Its
In, data acquisition monitoring and display system (10), server system (20), monitoring and display system (30) by industry net and core with
Too net connects communication；
Wherein, industry net is also associated with PLC device (41), DCS equipment (42), distribution/pipe network switch board (43), measuring equipment
And RFID device (45) (44).
A kind of data acquisition platform system based on industrial 4.0 technology, it is characterised in that: described
Data collecting system (10) includes Ethernet switch (11), I/O concentrator (12), data acquisition module (13), temperature humidity
Sensor (14), pressure transducer (15), position sensor (16), device parameter sensor (17) and equipment state sensor
(18)；
Described humidity temperature pickup (14), pressure transducer (15), position sensor (16), device parameter sensor (17),
Equipment state sensor (18) is connected with data acquisition module (13) respectively；
Described data acquisition module (13) connects I/O concentrator (12)；
Wherein, I/O concentrator (12) connects industry net by Ethernet switch (11).
A kind of data acquisition platform system based on industrial 4.0 technology, it is characterised in that: described
Server system (20) includes data acquisition server (21), database server (22), publisher server (23) and video
Server (24)；
Wherein, described data acquisition server (21), database server (22), publisher server (23), video server
(24) connected by core Ethernet.
4. according to a kind of based on industrial 4.0 technology the data acquisition platform systems described in any one of claim 1-3, its feature
It is: described data acquisition monitoring and display system (30) includes that monitor terminal (31), image controller (32), data acquisition show
Large-size screen monitors (33), giant-screen video processor (34) and Hot Spare memorizer (35)；
Described monitor terminal (31) connects image controller (32)；
Described image controller (32) is also connected with data acquisition display large-size screen monitors (33) and Hot Spare memorizer (35)；
Meanwhile, data acquisition display large-size screen monitors (33) is also connected with giant-screen video processor (34).
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| Application Number | Priority Date | Filing Date | Title |
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| CN201610833177.9A CN106227179A (en) | 2016-09-19 | 2016-09-19 | A kind of data acquisition platform system based on industrial 4.0 technology |
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| CN201610833177.9A CN106227179A (en) | 2016-09-19 | 2016-09-19 | A kind of data acquisition platform system based on industrial 4.0 technology |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106843125A (en) * | 2017-01-12 | 2017-06-13 | 佛山职业技术学院 | A kind of production line data exchange system |
| CN107505911A (en) * | 2017-10-23 | 2017-12-22 | 盐城工学院 | Data collecting system and power equipment monitoring system |
| CN108628273A (en) * | 2018-06-29 | 2018-10-09 | 中安高新（北京）智能化科技有限公司 | A kind of acquisition system of chemical industry equipment isomeric data |
| CN109189015A (en) * | 2018-08-31 | 2019-01-11 | 国电联合动力技术(连云港)有限公司 | A kind of wind turbine blade production process intelligence control system |
| CN109614062A (en) * | 2018-12-03 | 2019-04-12 | 安徽易迈金工业科技有限公司 | A kind of creation data big data screen methods of exhibiting |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106843125A (en) * | 2017-01-12 | 2017-06-13 | 佛山职业技术学院 | A kind of production line data exchange system |
| CN107505911A (en) * | 2017-10-23 | 2017-12-22 | 盐城工学院 | Data collecting system and power equipment monitoring system |
| CN108628273A (en) * | 2018-06-29 | 2018-10-09 | 中安高新（北京）智能化科技有限公司 | A kind of acquisition system of chemical industry equipment isomeric data |
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