CN106100931A - A kind of automobile factory intelligent maintaining maintenance system - Google Patents

A kind of automobile factory intelligent maintaining maintenance system Download PDF

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Publication number
CN106100931A
CN106100931A CN201610502361.5A CN201610502361A CN106100931A CN 106100931 A CN106100931 A CN 106100931A CN 201610502361 A CN201610502361 A CN 201610502361A CN 106100931 A CN106100931 A CN 106100931A
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China
Prior art keywords
maintenance
spare part
server
mobile terminal
data
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Granted
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CN201610502361.5A
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Chinese (zh)
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CN106100931B (en
Inventor
林涛
吕朋辉
赵剑
张川
黄鹏
韩俊
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China Automobile Industry Engineering Co Ltd
Scivic Engineering Corp
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China Automobile Industry Engineering Co Ltd
Scivic Engineering Corp
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Priority to CN201610502361.5A priority Critical patent/CN106100931B/en
Publication of CN106100931A publication Critical patent/CN106100931A/en
Application granted granted Critical
Publication of CN106100931B publication Critical patent/CN106100931B/en
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    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04LTRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
    • H04L65/00Network arrangements, protocols or services for supporting real-time applications in data packet communication
    • H04L65/40Support for services or applications
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60PVEHICLES ADAPTED FOR LOAD TRANSPORTATION OR TO TRANSPORT, TO CARRY, OR TO COMPRISE SPECIAL LOADS OR OBJECTS
    • B60P3/00Vehicles adapted to transport, to carry or to comprise special loads or objects
    • B60P3/14Vehicles adapted to transport, to carry or to comprise special loads or objects the object being a workshop for servicing, for maintenance, or for carrying workmen during work
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04LTRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
    • H04L43/00Arrangements for monitoring or testing data switching networks
    • H04L43/06Generation of reports

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  • Engineering & Computer Science (AREA)
  • Computer Networks & Wireless Communication (AREA)
  • Signal Processing (AREA)
  • Health & Medical Sciences (AREA)
  • Public Health (AREA)
  • Transportation (AREA)
  • Mechanical Engineering (AREA)
  • Multimedia (AREA)
  • Management, Administration, Business Operations System, And Electronic Commerce (AREA)

Abstract

The present invention relates to a kind of automobile factory intelligent maintaining maintenance system, including background server, including APP server, file server, database server, report server;Storehouse client, is connected communication by fiber optic network with described background server;Mobile terminal, is connected with storehouse client, background server by the AP access point that is connected with described fiber optic network and communicates;Described storehouse client includes scanning device and the intelligent commodity shelf that terminal computer is connected with described terminal computer.The present invention is by above technical scheme, it is achieved that the intelligent management of automobile factory's maintenance, substantially increases the efficiency of maintenance, improves operating capability and the level of maintenance.

Description

A kind of automobile factory intelligent maintaining maintenance system
Technical field
The invention belongs to intelligent management control technology field, be specifically related to a kind of automobile factory intelligent maintaining maintenance system.
Background technology
Automobile factory is maintenance production equipment, can deposit different types of spare part in warehouse, need in use Corresponding part warehouse extracts and registration record, the equipment of the maintenance that needs repairing is managed simultaneously, make maintenance management by Certain cycle is carried out, at present, the most relatively backward to the maintenance management of equipment and the management of spare part, as used manual record to remind Mode be managed, although also have some intelligent management technology to be applied in this respect, but relative or relatively backward, it is impossible to full The needs of foot management.
Summary of the invention
It is an object of the invention to solve above-mentioned technical problem and a kind of automobile factory intelligent maintaining maintenance system is provided.
For achieving the above object, the present invention adopts the following technical scheme that
A kind of automobile factory intelligent maintaining maintenance system, including background server, including APP server, file server, number According to storehouse server, report server;
Storehouse client, is connected communication by fiber optic network with described background server;
Mobile terminal, is connected with storehouse client, background server by the AP access point being connected with described fiber optic network And communicate;
Described storehouse client includes what the terminal computer of built-in spare parts management module was connected with described terminal computer Scanning device and intelligent commodity shelf;
Wherein, described APP server is built-in with maintenance management module, is responsible for described file server, data Storehouse server, the management of report server, carry out fault alarm output according to the fault data of equipment fault monitoring system, and can According to storehouse client, mobile terminal instruction calls described in number in file server, database server, report server Use according to described storehouse client, mobile terminal;And according to the maintenance task data preserved and maintenance plan, On the interface of mobile terminal, output display keeps in repair prompting early warning information accordingly in the given time;
Described file server is for storing the e-file data used by maintenance, including drawing, the explanation of equipment The book quality certification, Operation and Maintenance handbook, maintenance record and spare part data;
Described database server is for storing the spare part data in per unit maintenance data, storehouse and event Barrier data, maintenance data include maintenance plan, spot-checking plan, maintenance log, spot check record, maintenance record Deng;Spare part data include the quantity of each spare part, deposit shelf numbering and the position on shelf, the outbound amount of spare part and enter Storehouse is measured;Fault data includes equipment fault time started and the maintenance deadline of correspondence, the frequency of fault generation;
Described report server can be adjusted from described database server according to the report generation instruction inputted from outside Take corresponding data, generate corresponding report file by predetermined format;
Described mobile terminal is built in the maintenance module of correspondence, for receiving the equipment event that APP server sends Barrier warning message, maintenance early warning information, response is corresponding instructs e-file data information or the form literary composition that display needs Part information, sends spare part preparation instruction to described storehouse client and sends maintenance progress information to APP server;
Each described equipment has unique recognition coding and places Quick Response Code on each described equipment, for described movement Terminal is by scanning the described Quick Response Code documentation information with the described maintenance module reference device of login, or protects in maintenance Input maintenance confirmation after having supported;
Described intelligent commodity shelf can carry out acousto-optic after described mobile terminal sends spare part preparation instruction or variable color instruction is required The spare part place position in storehouse wanted;
Described scanning device goes out spare part information input terminal computer when putting in storage for spare part and uploads to described data Storehouse server.
Described intelligent commodity shelf includes shelf body, and described shelf body is provided with multiple indicator, corresponds respectively to goods Each spare part memory element on frame, a kind of spare part of each spare part memory element storage, described indicator and terminal computer phase Connect, variable color or acousto-optic instruction can be carried out after terminal computer receives the spare part outbound instruction of APP server, remind storehouse Spare part corresponding to this indicator of management personnel needs outbound;Terminal computer can show that outbound is pending on its terminal interface simultaneously Information, reminds storehouse personnel to prepare the spare part outbound of respective numbers in outbound day, and on the subordinate interface of the pending information of outbound The position in storehouse information of outbound spare part quantity, place shelf is treated in display, is confirmed by mobile terminal by spare part receiptor after outbound Storehouse spare part and the quantity of correspondence, outbound time are also sent to the storage of background data base server.
Described intelligence can also be further shown according to shelf idsplay order on the display interface of described terminal computer The plane of shelf or axonometric chart, and the position of outbound spare part place position in storehouse is treated in instruction in some way in plane or axonometric chart Put.
Described mobile terminal can be mobile phone, IPAD, palm PC.
Described report file includes equipment fault analysis form, maintenance log form, maintenance completion rate report Table, comprehensively start rate form, spare part turnover rate form, spare part analytical statement, spare part warning reports, short message sending record form, TPM checks that form, PM check form.
Described APP server, is additionally operable to the spare part data according to database server storage, analyzes the storage feelings of spare part Condition, and report to the police when corresponding spare part quantity is less than the lower limit alarming value preset, it is sent to alarm signal manage accordingly The mobile terminal of reason personnel is reminded and is prepared corresponding spare part.
The management personnel's that warning message, facility information can be sent to specify by short message mode by described APP server Mobile terminal.
The maintenance management module of described APP server comprises monitoring of tools unit, for premise equipment number Monitoring and video monitoring time factually.
Described APP server maintenance management module include between mobile terminal by its carry out exchange of technology Intercommunion platform, use text message, real-time voice and real-time video call to carry out for maintainer by mobile terminal Exchange of technology, or carry out real-time technological guidance.
The present invention pass through background server, including built-in maintenance management the APP server of module, file server, Database server, report server;The storehouse client of built-in spare parts management module, passes through optical fiber with described background server Network is connected communication;The built-in mobile terminal with maintenance management maintenance modules corresponding to module, by with described optical fiber The AP access point that network connects is connected with storehouse client, background server and communicates;Described storehouse client is purchased in including The scanning device that is connected with described terminal computer of terminal computer of part management module and intelligent commodity shelf, it is achieved that automobile factory The intelligent management of maintenance, it is achieved occur to the Based Intelligent Control management maintained from fault, make spare parts management simultaneously Efficiency promoted, substantially increase the efficiency of maintenance, improve operating capability and the level of maintenance.
Accompanying drawing explanation
Fig. 1 illustrates the hardware principle schematic diagram of automobile factory's intelligent maintaining maintenance system of the present invention;
Fig. 2 shows the software principle schematic diagram of automobile factory's intelligent maintaining maintenance system of the present invention.
Detailed description of the invention
Below, in conjunction with example, substantive distinguishing features and the advantage of the present invention are further described, but the present invention not office It is limited to listed embodiment.
See shown in Fig. 1-2, a kind of automobile factory intelligent maintaining maintenance system, including:
Background server, including APP server, file server, database server, report server;
Storehouse client, is connected communication by fiber optic network with described background server;
Mobile terminal, is connected with storehouse client, background server by the AP access point being connected with described fiber optic network And communicate;
Described storehouse client includes scanning device and the intelligence goods that terminal computer is connected with described terminal computer Frame;
Wherein, described APP server is built-in with the maintenance management module for maintaining management, is responsible for institute State the management of file server, database server, report server, carry out according to the fault data of equipment fault monitoring system Fault alarm export, and can according to storehouse client, mobile terminal instruction calls described in file server, database service Data in device, report server use to described storehouse client, mobile terminal;And according to the maintenance task preserved Data and maintenance plan, on the interface of mobile terminal, output display keeps in repair prompting early warning letter accordingly in the given time Breath;
Wherein, described maintenance reminds early warning information to include spot check early warning information, preventive maintenance early warning information etc..
Described file server is for storing the e-file data used by maintenance, including drawing, the explanation of equipment The book quality certification, Operation and Maintenance handbook, maintenance record and spare part data;
Described database server includes corresponding data base, is used for storing per unit maintenance data, storehouse Spare part data in room and fault data, maintenance data include maintenance plan, spot-checking plan, maintenance note Record, spot check record, maintenance record;Spare part data include each spare part quantity, deposit shelf numbering with shelf on position, The outbound amount of spare part and warehouse-in amount;Fault data includes the maintenance deadline of equipment fault time started and correspondence, event The frequency that barrier occurs;
Described report server can be adjusted from described database server according to the report generation instruction inputted from outside Take corresponding data, generate corresponding report file by predetermined format.
Described mobile terminal is built in the maintenance module of correspondence, for receiving the equipment event that APP server sends Barrier warning message, maintenance early warning information, response is corresponding instructs e-file data information or the form literary composition that display needs Part information, sends spare part preparation instruction to described storehouse client and sends maintenance progress information to APP server;
Each described equipment has unique recognition coding and places Quick Response Code on each described equipment, for described movement Terminal is by scanning described Quick Response Code to log in the documentation information of described maintenance module reference device, maintenance letter Breath, or input maintenance confirmation after maintenance completes;So will be greatly improved work efficiency.
Described intelligent commodity shelf can carry out acousto-optic after described mobile terminal sends spare part preparation instruction or variable color instruction is required The spare part place position in storehouse wanted;
Described scanning device is used for spare part information input terminal computer and uploads to described database server.
The present invention passes through above scheme, it is possible to achieve realize connection with equipment data storehouse, intelligence part warehouse, equipment repair and maintenance plan Dynamic, daily repair and maintenance are completed by the Quick Response Code in scanning device, will greatly reduce repair and maintenance and omit, improve work efficiency.
In the present invention, described report file includes: equipment fault analysis form, maintenance log form, maintenance are protected Support completion rate form, comprehensively start rate form, spare part turnover rate form, spare part analytical statement, spare part warning reports, short message sending Record form, TPM check that form, PM check form etc..
In the present invention, described scanning device is scanner, is wired or wireless connection with described terminal computer, it is also possible to For scanning the Quick Response Code on spare part, to check the information etc. such as the inventories of corresponding spare part, spare part data.
It should be noted that in the present invention, described APP server, file server, database server, form clothes Business device can dispose 1 or multiple servers to realize its function according to system scale.
Implementing, in the present invention, described intelligent commodity shelf includes shelf body, and described shelf body is provided with multiple Indicator, corresponds respectively to each spare part memory element on shelf, a kind of spare part of each spare part memory element storage, described finger Show that device is connected with terminal computer, variable color can be carried out after terminal computer receives the spare part outbound instruction of APP server Or luminous or sound instruction, the spare part reminding this indicator of store management personnel corresponding needs outbound, facilitates storehouse personnel quick Searching required spare part, terminal computer can show the pending information of outbound on its terminal interface simultaneously, reminds storehouse personnel going out Prepare the spare part outbound of respective numbers storehouse day, and outbound spare part quantity, institute are treated in display on the subordinate interface of the pending information of outbound In the position in storehouse information of shelf, by spare part receiptor by confirming that device subscription confirms outbound spare part and the number of correspondence after outbound Amount, outbound time, terminal computer after preserving, it is sent to the storage of background data base server.
Further, in the present invention, the display interface of described terminal computer can also enter according to shelf idsplay order The plane showing described intelligent commodity shelf of one step or axonometric chart, and outbound is treated in instruction in some way in plane or axonometric chart The position of spare part place position in storehouse, as carried out distinguishing color instruction etc. at corresponding position in storehouse or position.
In the present invention, described mobile terminal can be the Intelligent mobile equipments such as mobile phone, IPAD, palm PC, built-in accordingly Client software, can be held by corresponding holder and use, can log in after client by corresponding interface to backstage Server sends corresponding spare part needs instruction and the date needed, as by before the repair parts line item shown on interface or Pass behind the mode chosen to realize inputting corresponding spare part and need instruction, be then delivered to background server, by background service Device is sent to the terminal computer of storehouse again, reminds storehouse personnel to carry out the preparation of spare part, thus decreases minimizing maintainer Waiting time.
In the present invention, described mobile terminal can log in built-in maintenance mould by scanning Quick Response Code before maintenance Block solves the related information of equipment, including the data information of equipment, maintenance information, fault message etc.;In phase After the maintenance task answered completes, confirm module accordingly by what Quick Response Code in scanning device logged in maintenance module Maintenance performance and the situation that is not fully complete are confirmed and upload to background server, is stored in database server In.
Wherein, this confirmation completes to confirm that button clicks on realization by corresponding, as there is fault, and can be by corresponding The error listing preset carry out selecting corresponding failure condition after confirm to submit to after background server storage, and in maintenance Carry out after completing confirming.The so convenient failure condition of equipment to management, maintenance situation etc. are analyzed, for dividing The situations such as the fault rate of desorption device, maintenance rate provide the foundation.
In the present invention, described APP server carries out fault alarm output according to the fault data of equipment fault monitoring system, Thus realize the effective management to fault alarm, according to the fault alarm data of different equipment, corresponding alarm condition can be passed Delivering to predetermined mobile terminal, the most different maintenance personnel, so that be responsible for the personnel of this m of e the One time carried out maintenance process to fault alert device.
Further, in the present invention, described APP server is additionally operable to the spare part data according to database server storage, Analyze the storage condition of spare part, and report to the police, by alarm signal when corresponding spare part quantity is less than the lower limit alarming value preset Number be sent to the mobile terminal of corresponding spare parts management personnel remind and be prepared corresponding spare part, during to prevent from being badly in need of spare part without The situation that method provides, thus realize the intelligent inventory management of spare part.
In the present invention, described mobile terminal is held by different management personnel, the shifting that the management personnel of different rights hold Maintenance module in dynamic terminal the most only can show the content of the functional module relevant with its responsibility, i.e. according to difference Responsibility carries out the difference of the authority of each mobile terminal.
It should be noted that in the present invention, described maintenance manages module and corresponding to maintenance management module Maintenance module, spare parts management module, its function can be realized by software program, with realize background server with mobile eventually Data between end, storehouse client transmit the realization with communication function.
In the present invention, described APP server can be to be sent to specify by warning message, facility information by short message mode The mobile terminal of management personnel.
Further, in the present invention, the maintenance management module of described APP server comprises monitoring of tools unit, uses In to premise equipment, such as main important key equipment, carry out data and monitor in real time and video monitoring.
Further, in the present invention, the maintenance management module of described APP server includes between mobile terminal Carry out the intercommunion platform of exchange of technology by it, for maintainer by mobile terminal use text message, real-time voice with And real-time video call carries out exchange of technology, or carry out real-time technological guidance.
So can realize maintainer and utilize text message, real-time voice and real-time video call by mobile terminal Carry out exchange of technology, or carry out real-time technological guidance, it is achieved the maintenance real-time, interactive of technology, Learning and instruction.
The present invention pass through background server, including built-in maintenance management the APP server of module, file server, Database server, report server;The storehouse client of built-in spare parts management module, passes through optical fiber with described background server Network is connected communication;The built-in mobile terminal with maintenance management maintenance modules corresponding to module, by with described optical fiber The AP access point that network connects is connected with storehouse client, background server and communicates;Described storehouse client is purchased in including The scanning device that is connected with described terminal computer of terminal computer of part management module and intelligent commodity shelf, it is achieved that automobile factory The intelligent management of maintenance, it is achieved occur to the Based Intelligent Control management maintained from fault, make spare parts management simultaneously Efficiency promoted, substantially increase the efficiency of maintenance, improve operating capability and the level of maintenance.
The above is only the preferred embodiment of the present invention, it is noted that for the ordinary skill people of the art For Yuan, under the premise without departing from the principles of the invention, it is also possible to make some improvements and modifications, these improvements and modifications also should It is considered as protection scope of the present invention.

Claims (9)

1. automobile factory's intelligent maintaining maintenance system, it is characterised in that include background server, including APP server, file Server, database server, report server;
Storehouse client, is connected communication by fiber optic network with described background server;
Mobile terminal, is connected by the AP access point being connected with described fiber optic network with storehouse client, background server and leads to Letter;
Described storehouse client includes the scanning that the terminal computer of built-in spare parts management module is connected with described terminal computer Equipment and intelligent commodity shelf;
Wherein, described APP server is built-in with maintenance management module, is responsible for described file server, data base's clothes Business device, the management of report server, carry out fault alarm output according to the fault data of equipment fault monitoring system, and can basis Storehouse client, mobile terminal instruction calls described in data in file server, database server, report server give Described storehouse client, mobile terminal use;And according to the maintenance task data preserved and maintenance plan, in advance Output display on the interface of inherent mobile terminal of fixing time keeps in repair prompting early warning information accordingly;
Described file server is for storing the e-file data used by maintenance, and drawing, description including equipment are closed Lattice card, Operation and Maintenance handbook, maintenance record and spare part data;
Described database server is for storing the spare part data in per unit maintenance data, storehouse and number of faults According to;Maintenance data include maintenance plan, spot-checking plan, maintenance log, spot check record, maintenance record;Spare part Data include the quantity of each spare part, deposit shelf numbering and position, the outbound amount of spare part and the warehouse-in amount on shelf;Therefore Barrier data include equipment fault time started and the maintenance deadline of correspondence, the frequency of fault generation;
Described report server can transfer phase according to the report generation instruction inputted from outside from described database server The data answered, generate corresponding report file by predetermined format;
Described mobile terminal is built in the maintenance module of correspondence, for receiving the equipment fault report that APP server sends Alarming information, maintenance early warning information, the corresponding instruction of response shows the e-file data information needed or report file letter Breath, sends spare part preparation instruction to described storehouse client and sends maintenance progress information to APP server;
Each described equipment has unique recognition coding and places Quick Response Code on each described equipment, for described mobile terminal By scanning the described Quick Response Code documentation information with the described maintenance module reference device of login, or maintaining Input maintenance confirmation after one-tenth;
Described intelligent commodity shelf can be carried out required for acousto-optic or variable color instruction after described mobile terminal sends spare part preparation instruction Spare part place position in storehouse;
Described scanning device goes out, when putting in storage, spare part information is uploaded to described database server for spare part.
Automobile factory's intelligent maintaining maintenance system the most according to claim 1, it is characterised in that described intelligent commodity shelf includes in stockit is available Frame body, described shelf body is provided with multiple indicator, corresponds respectively to each spare part memory element on shelf, Mei Yibei A kind of spare part of part memory element storage, described indicator is connected with terminal computer, can receive APP clothes at terminal computer Carrying out variable color or acousto-optic instruction after the spare part outbound instruction of business device, the spare part reminding this indicator of store management personnel corresponding needs Outbound;Terminal computer can show the pending information of outbound on its terminal interface simultaneously, reminds storehouse personnel to prepare in outbound day The spare part outbound of respective numbers, and outbound spare part quantity, place shelf are treated in display on the subordinate interface of the pending information of outbound Position in storehouse information, is confirmed outbound spare part and the quantity of correspondence, outbound time also by spare part receiptor by mobile terminal after outbound It is sent to the storage of background data base server.
Automobile factory's intelligent maintaining maintenance system the most according to claim 2, it is characterised in that the display of described terminal computer Plane or the axonometric chart of described intelligent commodity shelf according to shelf idsplay order, can also be further shown on interface, and in plane Or the position of outbound spare part place position in storehouse is treated in instruction in some way on axonometric chart.
Automobile factory's intelligent maintaining maintenance system the most according to claim 3, it is characterised in that described mobile terminal can be hands Machine, IPAD, palm PC.
Automobile factory's intelligent maintaining maintenance system the most according to claim 4, it is characterised in that described report file includes and sets Standby accident analysis form, maintenance log form, maintenance completion rate form, comprehensively start rate form, spare part turnover rate Form, spare part analytical statement, spare part warning reports, short message sending record form, TPM check that form, PM check form.
The most according to claim 5, automobile factory's intelligent maintaining maintenance system, it is characterised in that described APP server, be additionally operable to According to the spare part data of database server storage, analyze the storage condition of spare part, and in corresponding spare part quantity less than presetting Lower limit alarming value time report to the police, alarm signal is sent to corresponding management personnel mobile terminal remind be prepared phase The spare part answered.
Automobile factory's intelligent maintaining maintenance system the most according to claim 6, it is characterised in that described APP server can pass through Warning message, facility information are sent to the mobile terminal of the management personnel specified by short message mode.
Automobile factory's intelligent maintaining maintenance system the most according to claim 7, it is characterised in that the maintenance of described APP server Maintenance care module comprises monitoring of tools unit, monitors in real time and video monitoring for premise equipment is carried out data.
Automobile factory's intelligent maintaining maintenance system the most according to claim 8, it is characterised in that the maintenance of described APP server Maintenance care module includes the intercommunion platform carrying out exchange of technology by it between mobile terminal, passes through for maintainer Mobile terminal uses text message, real-time voice and real-time video call to carry out exchange of technology, or carries out real-time technology Instruct.
CN201610502361.5A 2016-06-29 2016-06-29 A kind of automobile factory's intelligent maintaining maintenance system Active CN106100931B (en)

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CN110378493A (en) * 2019-08-07 2019-10-25 唐智科技湖南发展有限公司 A kind of rail traffic vehicles O&M detection device, method and mobile terminal
CN111932077A (en) * 2020-07-10 2020-11-13 江苏玻二代网络科技有限公司 TPM (trusted platform Module) whole-person production maintenance platform and method based on Internet of things
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CN107908174A (en) * 2017-11-08 2018-04-13 巨化集团公司汽车运输有限公司 Vehicle maintenance Maintenance Scheduling management method and system
CN108646654A (en) * 2018-04-28 2018-10-12 佛山市雅洁源科技股份有限公司 Maintaining method, system on a kind of intelligence water purifier line
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CN111932077A (en) * 2020-07-10 2020-11-13 江苏玻二代网络科技有限公司 TPM (trusted platform Module) whole-person production maintenance platform and method based on Internet of things
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