CN105785910A - Intelligent flexible numerical control system - Google Patents
Intelligent flexible numerical control system Download PDFInfo
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- CN105785910A CN105785910A CN201610132904.9A CN201610132904A CN105785910A CN 105785910 A CN105785910 A CN 105785910A CN 201610132904 A CN201610132904 A CN 201610132904A CN 105785910 A CN105785910 A CN 105785910A
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- control system
- machine tool
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- control machine
- numerical control
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/18—Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form
- G05B19/19—Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form characterised by positioning or contouring control systems, e.g. to control position from one programmed point to another or to control movement along a programmed continuous path
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- Human Computer Interaction (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- Manipulator (AREA)
- Multi-Process Working Machines And Systems (AREA)
Abstract
The invention discloses an intelligent flexible numerical control system which comprises a CNC numerical control machine tool. A gantry type robot is arranged above the CNC numerical control machine tool. The gantry type robot comprises a robot pawl system which is used for grabbing blanks and finished products. The intelligent flexible numerical control system further comprises an automatic material supplying system for supplying the blanks which are machined by the CNC numerical control machine tool, and a testing device. The testing device is connected with the control system of the gantry type robot. An alarm is integrated on the control system. The intelligent flexible numerical control system realizes functions such as unmanned machine tool operation, online testing, online parameter adjustment and automatic stoppage and alarm in failure through utilizing advanced technology of automatic material feeding and uploading technology of robot, digital testing technology, automatic control and communication technology, etc. The intelligent flexible numerical control system realizes number reduction of personnel, high automation, and qualification of each product which is produced by a producing unit.
Description
Technical field
The present invention relates to industrial automation, be specially a kind of flexible numerical production unit being made up of Digit Control Machine Tool, gantry robot, multistation intelligence feeding system, on-line measuring device etc..
Background technology
Domestic automobile metallic element manufacture is generally adopted Digit Control Machine Tool and is processed again by manually being detected by cubing, and digital control processing and detection have been required for manual operation；There is the series of problems such as efficiency is low, quality conformance is poor, personnel cost is high；Maximum shortcoming detects exactly often exists hysteresis quality, until manual detection find product quality problematic need adjust lathe parameter or change cutter time before Digit Control Machine Tool produced a collection of defective work, if artificial missing inspection or detection mistake, large batch of product rejection will be caused, causing a series of adverse consequences, this is likely to result in the loss that cannot retrieve at auto parts and components production industry.
Summary of the invention
For the deficiencies in the prior art, the invention provides a kind of intelligent flexible digital control system.
The present invention is achieved through the following technical solutions: a kind of intelligent flexible digital control system, including:
CNC Digit Control Machine Tool, described CNC Digit Control Machine Tool is for carrying out turning and grinding process to obtain final finished product to blank part；
Gantry robot, described gantry robot is fixedly installed on the top of described CNC Digit Control Machine Tool, and described gantry robot includes the robot jaw system for capturing blank part and finished product；
Automatic feeding system, the blank part that described automatic feeding system is processed for providing CNC Digit Control Machine Tool；
Also include a detecting device, this detecting device is connected with the control system of described gantry robot, in described control system, the standard size of finished product is provided with standard parameter value, by gantry robot, CNC Digit Control Machine Tool adds the finished product of job number to grab detection system carries out contact measurement, testing result is sent to the control system of gantry robot by detecting device, and in control system, standard parameter value and testing result value are compared, if detecting finished product out-of-size requirement, send alarm.
In technique scheme, described testing result is sent to the control system of gantry robot by detecting device, and in control system, standard parameter value and testing result value are compared, change in size has Digit Control Machine Tool automatically to carry out parameter adjustment to make product size more accurate requiring then to send a signal in the margin of tolerance Digit Control Machine Tool.
In technique scheme, processing work is carried out segmentation according to manufacturing procedure, each segmental machining order is ranked up, and the canonical parameter of each section is obtained according to actual finished product, described control system stores the canonical parameter of all each section of processing work and the processing sequence of each section, if detecting device obtains the change in size of finished product requiring in the margin of tolerance, then send a signal to the control system of Digit Control Machine Tool, the tolerance that described control system produces according to actual finished product, judge all process steps causing this tolerance to produce, and targetedly corresponding operation is carried out parameter adjustment.
There is advantages that the present invention in conjunction with robot automatic loading/unloading technology, digitalization test, automatically control and realize the functions such as lathe Unmanned operation, on-line checking, on-line tuning parameter, fault autostop warning with advanced technologies such as mechanicss of communication.Reaching while minimizing personnel realize automatization, it is ensured that the product that production unit is produced is each certified products, stopping that manual operation exists false retrieval, missing inspection produces the generation of the adverse consequencess such as batch defective work, really realizes unmanned and intelligent.
Accompanying drawing explanation
Fig. 1 is the structural representation of the present invention.
Fig. 2 is the structural representation of automatic feeding system.
Detailed description of the invention
Below in conjunction with accompanying drawing and detailed description of the invention, the present invention is described in further detail: referring to Fig. 1, a kind of intelligent flexible digital control system, including: CNC Digit Control Machine Tool 5, described CNC Digit Control Machine Tool is for carrying out turning and grinding process to obtain final finished product to blank part；Gantry robot 1, and described gantry robot is fixedly installed on the top of described CNC Digit Control Machine Tool, and described gantry robot includes the robot jaw system 2 for capturing blank part and finished product；Automatic feeding system 3, the blank part that described automatic feeding system is processed for providing CNC Digit Control Machine Tool；Also include a detecting device 4, this detecting device 4 is connected with the control system of described gantry robot 1, in described control system, the standard size of finished product is provided with standard parameter value, by gantry robot, CNC Digit Control Machine Tool adds the finished product of job number to grab detection system carries out contact measurement, testing result is sent to the control system of gantry robot by detecting device, and in control system, standard parameter value and testing result value are compared, if detecting finished product out-of-size requirement, send alarm.If detecting, the change in size of finished product is requiring in the margin of tolerance, and sending a signal to Digit Control Machine Tool has Digit Control Machine Tool automatically to carry out parameter adjustment to make product size more accurate.
Further, by processing work is carried out segmentation according to manufacturing procedure, each segmental machining order is ranked up, and the canonical parameter of each section is obtained according to actual finished product, described control system stores the canonical parameter of all each section of processing work and the processing sequence of each section, if detecting device obtains the change in size of finished product requiring in the margin of tolerance, then send a signal to the control system of Digit Control Machine Tool, the tolerance that described control system produces according to actual finished product, judge all process steps causing this tolerance to produce, and targetedly corresponding operation is carried out parameter adjustment.
Referring to Fig. 2, described automatic feeding system 3 includes frame 9, and described frame 9 includes two side plates 90 being oppositely arranged, and arranges the chain 91 of oriented vertical direction conveying, be provided with carriage 92 on described chain 91 inside described side plate 90.
It is provided above crossbeam 7 in described frame 9, described crossbeam 7 is arranged to the pallet 8 of fixing charging tray 6, crossbeam 7 arranges driving mechanism (accompanying drawing is not shown) be used for driving described pallet 6 transverse shifting on crossbeam 7, in described frame 9, go-cart 60 is set, described go-cart 60 is stacked with charging tray 6, by described carriage 42, described charging tray 6 is delivered to pallet 8 position.It is arranged below roller 61 in described frame 9.The position of convenient moving frame 9 as required.
First chain 41 drives carriage 42 to go-cart 10 position, obtains described charging tray 6.Then chain 41 is delivered up being delivered in pallet 8 charging tray 6 of acquirement, and is fixed in described pallet 8.Now pallet 8 transverse shifting, will be equipped with the charging tray 6 of workpiece and is delivered to and treats pickup position.
Claims (2)
1. an intelligent flexible digital control system, including: CNC Digit Control Machine Tool, described CNC Digit Control Machine Tool is for carrying out turning and grinding process to obtain final finished product to blank part；
Gantry robot, described gantry robot is fixedly installed on the top of described CNC Digit Control Machine Tool, and described gantry robot includes the robot jaw system for capturing blank part and finished product；
Automatic feeding system, the blank part that described automatic feeding system is processed for providing CNC Digit Control Machine Tool；
It is characterized in that: also include a detecting device, this detecting device is connected with the control system of described gantry robot, in described control system, the standard size of finished product is provided with standard parameter value, by gantry robot, CNC Digit Control Machine Tool adds the finished product of job number to grab detection system carries out contact measurement, testing result is sent to the control system of gantry robot by detecting device, and in control system, standard parameter value and testing result value are compared, if detecting finished product out-of-size requirement, send alarm, if change in size requiring in the margin of tolerance, sends a signal to Digit Control Machine Tool have Digit Control Machine Tool automatically to carry out parameter adjustment to make product size more accurate.
2. a kind of intelligent flexible digital control system as claimed in claim 1, it is characterized in that: processing work is carried out segmentation according to manufacturing procedure, each segmental machining order is ranked up, and the canonical parameter of each section is obtained according to actual finished product, described control system stores the canonical parameter of all each section of processing work and the processing sequence of each section, if detecting device obtains the change in size of finished product requiring in the margin of tolerance, then send a signal to the control system of Digit Control Machine Tool, the tolerance that described control system produces according to actual finished product, judge all process steps causing this tolerance to produce, and targetedly corresponding operation is carried out parameter adjustment.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610132904.9A CN105785910A (en) | 2016-03-10 | 2016-03-10 | Intelligent flexible numerical control system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610132904.9A CN105785910A (en) | 2016-03-10 | 2016-03-10 | Intelligent flexible numerical control system |
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| CN105785910A true CN105785910A (en) | 2016-07-20 |
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| CN201610132904.9A Pending CN105785910A (en) | 2016-03-10 | 2016-03-10 | Intelligent flexible numerical control system |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106125670A (en) * | 2016-07-29 | 2016-11-16 | 深圳市艾宇森自动化技术有限公司 | A kind of CNC board management system |
| CN106624025A (en) * | 2016-09-30 | 2017-05-10 | 图灵视控（北京）科技有限公司 | Intelligent flexible machining system and detecting system based on machine vision |
| CN109894633A (en) * | 2019-04-08 | 2019-06-18 | 北京科技大学 | A kind of numerically-controlled machine tool flexibility loading and unloading method using gantry robot |
| CN110083132A (en) * | 2019-03-30 | 2019-08-02 | 刘云峰 | A kind of flexible manufacturing unit intelligence control system |
| CN112355795A (en) * | 2020-11-04 | 2021-02-12 | 西安精雕精密机械工程有限公司 | CNC grinding machine intelligent production processing unit and processing method thereof |
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| CN104260109A (en) * | 2014-07-11 | 2015-01-07 | 宁波帮手机器人有限公司 | Truss mechanical hand linear guide rail floating module |
| CN104858712A (en) * | 2015-04-10 | 2015-08-26 | 深圳市圆梦精密技术研究院 | Machining method and machining equipment for parts with curved surfaces |
| CN204686647U (en) * | 2015-04-30 | 2015-10-07 | 常州东基数控机械有限公司 | Full-automatic glass deep processing and production line |
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| EP2764073A2 (en) * | 2011-10-05 | 2014-08-13 | Sea6 Energy Private Ltd. | Process of production of renewable chemicals and biofuels from seaweeds |
| CN102999010A (en) * | 2012-10-15 | 2013-03-27 | 沈阳黎明航空发动机(集团)有限责任公司 | Numerical control machining method for automatically modifying compensation values of cutters |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106125670A (en) * | 2016-07-29 | 2016-11-16 | 深圳市艾宇森自动化技术有限公司 | A kind of CNC board management system |
| CN106624025A (en) * | 2016-09-30 | 2017-05-10 | 图灵视控（北京）科技有限公司 | Intelligent flexible machining system and detecting system based on machine vision |
| CN106624025B (en) * | 2016-09-30 | 2018-04-27 | 图灵视控（北京）科技有限公司 | Intelligent flexible system of processing and detecting system based on machine vision |
| CN110083132A (en) * | 2019-03-30 | 2019-08-02 | 刘云峰 | A kind of flexible manufacturing unit intelligence control system |
| CN109894633A (en) * | 2019-04-08 | 2019-06-18 | 北京科技大学 | A kind of numerically-controlled machine tool flexibility loading and unloading method using gantry robot |
| CN112355795A (en) * | 2020-11-04 | 2021-02-12 | 西安精雕精密机械工程有限公司 | CNC grinding machine intelligent production processing unit and processing method thereof |
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Application publication date: 20160720 |