CN105679175A - Production line information integration and control practice platform of intelligent manufacture - Google Patents
Production line information integration and control practice platform of intelligent manufacture Download PDFInfo
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- CN105679175A CN105679175A CN201610219812.4A CN201610219812A CN105679175A CN 105679175 A CN105679175 A CN 105679175A CN 201610219812 A CN201610219812 A CN 201610219812A CN 105679175 A CN105679175 A CN 105679175A
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- G09—EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
- G09B—EDUCATIONAL OR DEMONSTRATION APPLIANCES; APPLIANCES FOR TEACHING, OR COMMUNICATING WITH, THE BLIND, DEAF OR MUTE; MODELS; PLANETARIA; GLOBES; MAPS; DIAGRAMS
- G09B25/00—Models for purposes not provided for in G09B23/00, e.g. full-sized devices for demonstration purposes
- G09B25/02—Models for purposes not provided for in G09B23/00, e.g. full-sized devices for demonstration purposes of industrial processes; of machinery
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Abstract
The invention relates to a production line information integration and control practice platform of intelligent manufacture. The practice platform is characterized by comprising a feeding and sorting integrated workstation, an industrial robot workstation, a multifunctional storage workstation and an intelligent production and manufacture management system. According to the technical scheme provided by the invention, the practical platform enables students to follow the development trends in intelligent manufacture and application of new technology, convenience is provided for optimization of teaching schemes, the platform can also help students develop learning interests and develop thinking, and thus, high-quality skill-orientated talents suitable for production line information integration and control, urgently needed by enterprises, and meeting requirements for intelligent factories and intelligent production in China manufacture 2025 plans in industry 4.0 can be cultivated.
Description
Technical field
The present invention relates to a kind of intelligence manufacture production line information being applied to teaching field integrated with control Practice Platform.
Background technology
At present whole nation professional colleges automation class, electrical category, field of mechanical manufacture technology Specialized Construction, the reform of course teaching and optimize and need to combine followed by the application of industry development trend in intelligence manufacture and new technique, cultivation meets " intelligent plant " in industry 4.0, " made in China 2025 " planning, " intelligence produces " requirement, and the intelligence manufacture production line information high-quality skilled talents that are integrated and that control that enterprise is badly in need of are particularly important.
More and more higher based on production line intelligence manufacture degree, can the novel practice-training teaching based on " with vocational activity for guiding " be increasingly focused on student and be adapted to the skill set requirements of intelligent plant, each college, middle School of High Profession Technology homework have offered industrial automation class course one after another, but how specialized course teaching carries out the problem being to allow a lot of teacher compare headache. In this case, a kind of Practical Training Teaching-Platform that can assist teacher that intelligence manufacture production line is got across just it is highly desirable to.
Summary of the invention
For Problems existing in existing teaching, it is an object of the invention to provide a kind of intelligence manufacture production line information integrated with control Practice Platform
For achieving the above object, technical scheme is mainly made up of control unit, feed sorting one work station, industrial machine workstation, multi-functional storage work station;
Described feed sorting one work station includes long-range mechanical hand, feeding machanism, mechanism for sorting and control unit, described long-range mechanical hand is for gripping the part on feeding machanism, described long-range mechanical hand can grip the part on other work stations simultaneously and be placed in the sorting groove of mechanism for sorting, described control unit is responsible for the process of the induced signal of unit, and send and perform order, by circuit and gas circuit, each unit is carried out time series stereodata;
Described industrial machine workstation includes industrial robot, first conveyer belt, first RFID detection device, double well formula feeding machanism, three station well formula feeding machanisms, assembly bench and control unit, described industrial robot is for gripping the part that the first tape transport comes, and part is transported on assembly bench, the first described RFID detection device is fixed on the first conveyer belt, for detecting information and the attribute of part, described double well formula feeding machanism and three station well formula feeding machanisms are for exporting the part of different attribute, by industrial robot, the part of output is transported to assembly bench and the part that comes with the first tape transport assembles, described control unit is responsible for the process of the induced signal of unit, and send and perform order, by circuit and gas circuit, each unit is carried out time series stereodata,
Described multi-functional storage work station includes tiered warehouse facility, X-axis horizontal mobile mechanism, Z axis vertical movement mechanism, second conveyer belt, second RFID detection device, pneumatic cleft hand and control unit, described X-axis horizontal mobile mechanism and Z axis vertical movement mechanism are combined into rectangular coordinate carrying mechanism, described pneumatic cleft hand is fixed in Z axis vertical movement mechanism, for carrying the product that the second tape transport comes, and product is stored tiered warehouse facility, described second RFID detection device is fixed on the second conveyer belt, for detecting information and the attribute of product, described control unit is responsible for the process of the induced signal of unit, and send and perform order, by circuit and gas circuit, each unit is carried out time series stereodata,
The part of feeding machanism is transported on the first conveyer belt of industrial machine workstation by long-range mechanical hand by described feed sorting one work station, the part detected through the first RFID detection device is transported to assembly bench by described industrial robot, and part next with feed sorting one work station conveying for the part of double well formula feeding machanism and the output of three station well formula feeding machanisms is assembled, the product assembled is transported to the second conveyer belt again by industrial robot, product is stored tiered warehouse facility by rectangular coordinate carrying mechanism at the second conveyer belt by product after the second RFID detection device.
Described intelligence manufacture production line information integrated with control Practice Platform, it is characterized in that: described long-range mechanical hand includes single shaft transmission module, guide rod cylinder, pneumatic cleft hand, described pneumatic cleft hand is fixed on guide rod cylinder, and described guide rod cylinder is fixed on single shaft without on bar cylinder;
Described feeding machanism comprises three job libraries, three pusher cylinders, three workpiece intermediate stations, described job library is hollow circular cylinder structure, its top is feeding mouth, bottom is discharging opening, described discharging opening side arranges pusher cylinder, opposite side arranges workpiece intermediate station, described discharge outlet is provided with judgement sensor, is provided with judgement sensor bottom described workpiece intermediate station;
Described mechanism for sorting comprises three oblique chutes, three supports, and described oblique chute is fixed on support.
Described intelligence manufacture production line information integrated with control Practice Platform, it is characterized in that: described X-axis horizontal mobile mechanism is vertical with Z axis vertical movement mechanism to be fixed, it includes AC servo motor, ball-screw, elastic shaft joint and detection sensor, described AC servo motor is connected with ball-screw by elastic shaft joint, described detection sensor is fixed on ball-screw two ends for detecting initial point or extreme position, and described pneumatic gripping device is fixed in Z axis vertical movement mechanism.
Described intelligence manufacture production line information integrated with control Practice Platform, it is characterized in that: also include three practical traning platforms, described control unit is assembled in described practical traning platform with mesh plate form, and described feed sorting integrally work station, industrial machine workstation, multi-functional storage work station are arranged on practical traning platform; Described practical traning platform has transverse concave groove, and each unit can adjust position along groove, is connected fixing between described practical traning platform by connector; Described practical traning platform front panel side is used for controlling equipment and monitoring device duty equipped with man machine interface, and opposite side is equipped with external switch and emergency stop push button.
Described intelligence manufacture production line information integrated with control Practice Platform, it is characterised in that: be also equipped with an air pump special and a pressure regulation filter.
Described intelligence manufacture production line information integrated with control Practice Platform, it is characterised in that: described each control unit by bus communication exchange data realize linkage.
The intelligence manufacture production line information of the present invention is integrated has the advantage that have output of products function intuitively with control Practice Platform, equipment not only has comprehensive safety guarantee, and by the assembling of modules and adjustment, improve the practical operation level of student. A kind of special workpiece is checked, assembles, puts in storage by the drive of motor or the promotion of cylinder by it, and by RFID, material is managed, it is achieved the simulation of a whole set of intelligence manufacture production line. The present invention is actually the classroom being equivalent to the scene of intelligence manufacture to be brought in practice-training teaching and comes, and student just can be completed to arrive the learning effect that real working site can be only achieved at Training Room. The present invention adopts modularity to install, student can self assemble, be not limited to a kind of pattern, can allow directly perceived, the succinct structure grasping intelligence manufacture production line of student and principle.
Accompanying drawing explanation
Below in conjunction with Figure of description, the present invention will be further described:
Fig. 1 is the structural representation of the present invention one exemplary embodiments;
Fig. 2 is the front front view of the present invention one exemplary embodiments;
Fig. 3 is the top view of the present invention one exemplary embodiments.
In figure: 1-single shaft transmission module, 2-leads lever, the pneumatic cleft hand 1 of 3-, 4-job library, 5-pusher cylinder, 6-workpiece intermediate station, 7-judges sensor, the oblique chute of 8-, 9-chute support, 10-industrial robot, 11-the first conveyer belt, 12-the first RFID detection device, 13-double well formula feeding machanism, 14-tri-station well formula feeding machanism, 15-assembly bench, 16-4 row 6 row tiered warehouse facility, 17-X axle horizontal mobile mechanism, 18-Z axle horizontal mobile mechanism, 19-AC servo motor, 20-ball screw, 21-yielding coupling, 22-detects sensor, 23-the second conveyer belt, 24-the second RFID detection device, 25-practical training stand, 26-man machine interface, 27-outer button, 28-control unit, the pneumatic cleft hand 2 of 29-, 30-pressure regulation filter, 31-transverse concave groove, 32-sorting one work station, 33-long-range mechanical hand, 34-feeding machanism, 35-part, 36-industrial machine workstation, 37-rectangular coordinate carrying mechanism, the multi-functional storage work station of 38-, 39-mechanism for sorting.
Detailed description of the invention
As shown in Figure 1 to Figure 3, the intelligence manufacture production line information of the present invention integrated with control Practice Platform, including feed sorting one work station 32, industrial machine workstation 36, multi-functional storage work station 38 and intelligence production and manufacturing management system.
Described feed sorting one work station 32 includes long-range mechanical hand 33, feeding machanism 34, mechanism for sorting 39 and control unit 28. Described long-range mechanical hand is for gripping the part on feeding machanism, and described long-range mechanical hand can grip the part on other work stations simultaneously and be placed in the sorting groove of mechanism for sorting. Described control unit is responsible for the process of the induced signal of unit, and sends and perform order, by circuit and gas circuit, each unit is carried out time series stereodata.
Described industrial machine workstation 36 includes industrial robot 10, first conveyer belt 11, first RFID detection device 12, double well formula feeding machanism 13, three station well formula feeding machanisms 14, assembly bench 15 and control unit 28, described industrial robot is for gripping the part that the first tape transport comes, and part is transported on assembly bench, the first described RFID detection device is fixed on the first conveyer belt, for detecting information and the attribute of part, described double well formula feeding machanism and three station well formula feeding machanisms are for exporting the part of different attribute, by industrial robot, the part of output is transported to assembly bench and the part that comes with the first tape transport assembles, described control unit is responsible for the process of the induced signal of unit, and send and perform order, by circuit and gas circuit, each unit is carried out time series stereodata.
Described multi-functional storage work station 38 includes tiered warehouse facility 16, X-axis horizontal mobile mechanism 17, Z axis vertical movement mechanism the 18, second conveyer belt the 23, second RFID detection device 24, pneumatic cleft hand 29 and control unit 28, described X-axis horizontal mobile mechanism and Z axis vertical movement mechanism are combined into rectangular coordinate carrying mechanism, described pneumatic cleft hand is fixed in Z axis vertical movement mechanism, for carrying the product that the second tape transport comes, and product is stored tiered warehouse facility, described tiered warehouse facility is 4 row 6 row tiered warehouse facilities. Described second RFID detection device is fixed on the second conveyer belt, for detecting information and the attribute of product, described control unit is responsible for the process of the induced signal of unit, and sends and perform order, by circuit and gas circuit, each unit is carried out time series stereodata.
The part of feeding machanism is transported on the first conveyer belt of industrial machine workstation by long-range mechanical hand by described feed sorting one work station, the part detected through the first RFID detection device is transported to assembly bench by described industrial robot, and part next with feed sorting one work station conveying for the part of double well formula feeding machanism and the output of three station well formula feeding machanisms is assembled, the product assembled is transported to the second conveyer belt again by industrial robot, product is stored tiered warehouse facility by rectangular coordinate carrying mechanism at the second conveyer belt by product after the second RFID detection device.
Described intelligence production and manufacturing management system is upper computer software, and including order placement, production schedule layout, Optimizing manufacture, warehouse-in is followed the tracks of, creation data is collected, and provides flow guiding for whole system.
In such scheme, described control unit adopts PLC, and each control unit realizes linkage by bus communication exchange data, and the concrete control process of each work station is known technology by PLC, does not repeat at this.
For optimizing such scheme further, described long-range mechanical hand 33 includes a pneumatic cleft hand 3 of single shaft transmission module 1, guide rod cylinder 2, and described pneumatic cleft hand 3 is fixed on guide rod cylinder 2, and described guide rod cylinder 2 is fixed on single shaft transmission module 1. Described long-range mechanical hand has the advantages such as mobile quick, remote carrying, multi-nodal accurate positioning function, and its repetitive positioning accuracy error is less than 0.05mm. Described feeding machanism 34 comprises three job libraries, 5, three workpiece intermediate stations 6 of 4, three pusher cylinders, at least 2 judgement sensors 7 of each job library, described job library 4 one hollow circular cylinder structure, top is feeding mouth, bottom is discharging opening, described discharging opening side is described pusher cylinder 5, and opposite side is described workpiece intermediate station 6. Described judgement sensor 7 one is connected on the discharging opening of described job library 4, in order to judge that workpiece is with or without putting in place. Another is fixed in bottom described workpiece intermediate station 6, is used for judging that workpiece is with or without putting in place. Described mechanism for sorting 39 comprises 8, three chute supports 9 of three oblique chutes, and described chute 8 is fixed on chute support 9, on the table convenient adjustment.
Described X-axis horizontal mobile mechanism 17 is vertical with Z axis vertical movement mechanism 18 to be fixed, it includes AC servo motor 19, ball-screw 20, elastic shaft joint 21 and detection sensor 22, described AC servo motor is connected with ball-screw by elastic shaft joint, described detection sensor is fixed on ball-screw two ends for detecting initial point or extreme position, and described pneumatic gripping device is fixed in Z axis vertical movement mechanism.Described X-axis horizontal mobile mechanism 17 and Z axis vertical movement mechanism 18 are combined into rectangular coordinate carrying mechanism 37 and carry for the inbound/outbound process of tiered warehouse facility, described X-axis horizontal mobile mechanism 17 adopts ball-screw 20 transmission with Z axis vertical movement mechanism 18, and servomotor 19 drives. This structure has that running noises is low, operates steadily, precision advantages of higher.
For further optimizing such scheme, described intelligence manufacture production line information is integrated also includes three practical traning platforms 25 with control Practice Platform, and described control unit 28 is assembled in described practical traning platform with mesh plate form, and three described work stations are fixed on practical traning platform; Described laboratory table has transverse concave groove 31, and each described unit can adjust position along groove, is connected fixing between practical traning platform by connector; Described practical traning platform front panel side is used for controlling equipment and monitoring device duty equipped with a man machine interface 26, and opposite side is equipped with external switch and emergency stop push button 27. Described a kind of intelligence manufacture production line information integrated with control Practice Platform and be also equipped with an air pump special and a pressure regulation filter 30, in order to provide stable gas circuit air pressure. For allowing student have more perceptual knowledge, the order management of whole intelligence manufacture, handling of goods and materials, process management, production scheduling, quality keyholed back plate, equipment keyholed back plate are connected simulation out by the present invention.
The foregoing is only presently preferred embodiments of the present invention, not in order to limit the present invention, all any amendment, equivalent replacement and improvement etc. made within the spirit and principles in the present invention, it is all contained within protection scope of the present invention.
Claims (6)
1. an intelligence manufacture production line information integrated with control Practice Platform, it is characterised in that: this platform is mainly made up of control unit, feed sorting one work station, industrial machine workstation, multi-functional storage work station;
Described feed sorting one work station includes long-range mechanical hand, feeding machanism, mechanism for sorting and control unit, described long-range mechanical hand is for gripping the part on feeding machanism, described long-range mechanical hand can grip the part on other work stations simultaneously and be placed in the sorting groove of mechanism for sorting, described control unit is responsible for the process of the induced signal of unit, and send and perform order, by circuit and gas circuit, each unit is carried out time series stereodata;
Described industrial machine workstation includes industrial robot, first conveyer belt, first RFID detection device, double well formula feeding machanism, three station well formula feeding machanisms, assembly bench and control unit, described industrial robot is for gripping the part that the first tape transport comes, and part is transported on assembly bench, the first described RFID detection device is fixed on the first conveyer belt, for detecting information and the attribute of part, described double well formula feeding machanism and three station well formula feeding machanisms are for exporting the part of different attribute, by industrial robot, the part of output is transported to assembly bench and the part that comes with the first tape transport assembles, described control unit is responsible for the process of the induced signal of unit, and send and perform order, by circuit and gas circuit, each unit is carried out time series stereodata,
Described multi-functional storage work station includes tiered warehouse facility, X-axis horizontal mobile mechanism, Z axis vertical movement mechanism, second conveyer belt, second RFID detection device, pneumatic cleft hand and control unit, described X-axis horizontal mobile mechanism and Z axis vertical movement mechanism are combined into rectangular coordinate carrying mechanism, described pneumatic cleft hand is fixed in Z axis vertical movement mechanism, for carrying the product that the second tape transport comes, and product is stored tiered warehouse facility, described second RFID detection device is fixed on the second conveyer belt, for detecting information and the attribute of product, described control unit is responsible for the process of the induced signal of unit, and send and perform order, by circuit and gas circuit, each unit is carried out time series stereodata,
The part of feeding machanism is transported on the first conveyer belt of industrial machine workstation by long-range mechanical hand by described feed sorting one work station, the part detected through the first RFID detection device is transported to assembly bench by described industrial robot, and part next with feed sorting one work station conveying for the part of double well formula feeding machanism and the output of three station well formula feeding machanisms is assembled, the product assembled is transported to the second conveyer belt again by industrial robot, product is stored tiered warehouse facility by rectangular coordinate carrying mechanism at the second conveyer belt by product after the second RFID detection device.
2. intelligence manufacture production line information according to claim 1 integrated with control Practice Platform, it is characterized in that: described long-range mechanical hand includes single shaft transmission module, guide rod cylinder, pneumatic cleft hand, described pneumatic cleft hand is fixed on guide rod cylinder, and described guide rod cylinder is fixed on single shaft without on bar cylinder;
Described feeding machanism comprises three job libraries, three pusher cylinders, three workpiece intermediate stations, described job library is hollow circular cylinder structure, its top is feeding mouth, bottom is discharging opening, described discharging opening side arranges pusher cylinder, opposite side arranges workpiece intermediate station, described discharge outlet is provided with judgement sensor, is provided with judgement sensor bottom described workpiece intermediate station;
Described mechanism for sorting comprises three oblique chutes, three supports, and described oblique chute is fixed on support.
3. intelligence manufacture production line information according to claim 1 integrated with control Practice Platform, it is characterized in that: described X-axis horizontal mobile mechanism is vertical with Z axis vertical movement mechanism to be fixed, it includes AC servo motor, ball-screw, elastic shaft joint and detection sensor, described AC servo motor is connected with ball-screw by elastic shaft joint, described detection sensor is fixed on ball-screw two ends for detecting initial point or extreme position, and described pneumatic gripping device is fixed in Z axis vertical movement mechanism.
4. intelligence manufacture production line information according to claim 1 integrated with control Practice Platform, it is characterized in that: also include three practical traning platforms, described control unit is assembled in described practical traning platform with mesh plate form, and described feed sorting integrally work station, industrial machine workstation, multi-functional storage work station are arranged on practical traning platform; Described practical traning platform has transverse concave groove, and each unit can adjust position along groove, is connected fixing between described practical traning platform by connector; Described practical traning platform front panel side is used for controlling equipment and monitoring device duty equipped with man machine interface, and opposite side is equipped with external switch and emergency stop push button.
5. intelligence manufacture production line information according to claim 1 integrated with control Practice Platform, it is characterised in that: be also equipped with an air pump special and a pressure regulation filter.
6. intelligence manufacture production line information according to claim 1 integrated with control Practice Platform, it is characterised in that: described each control unit by bus communication exchange data realize linkage.
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