Smart coatings spray equipment
Technical field
The invention belongs to paint spraying apparatus, are related to a kind of for house decoration wall covering spray equipment.
Background technique
In house building course, need to handle metope, for example, carry out coating spraying, generally use flush coater into
Row artificial treatment, coating applicators belong to a kind of electric tool, including shell, spray nozzle and for coating to be set to pressure spray
Driving assembly out, decoration worker hold the flush coater and carry out spraying operation.
Since manual type is sprayed, working efficiency is lower;In addition, the height of coating quality, largely depends on
In the experience of operator;Labor intensity is larger.
Summary of the invention
Working efficiency in order to overcome the shortcomings of existing wall surface spraying mode is lower, coating quality is poor, and the present invention provides
A kind of mechanized operation, the smart coatings spray equipment for improving working efficiency, promoting coating quality.
The technical solution adopted by the present invention to solve the technical problems is:
A kind of smart coatings spray equipment, the drive sprayed including spray nozzle and for coating to be set to pressure from spray nozzle
Dynamic component, the driving component are equipped with start stop switch, it is characterised in that: the smart coatings spray equipment further includes stroke control
The motion end of mechanism, the range controlling mechanism is connect with mechanical arm, and the spray nozzle, the stroke are installed on the mechanical arm
The driving assembly of control mechanism, the spray nozzle driving assembly start stop switch with the intelligence for realizing intelligent spraying operation
Spray controller connection, the intelligence spray controller further include:
For the size according to metope to be sprayed, the kinematic axis of range controlling mechanism is demarcated, and provides stroke control track
Demarcating module;
For the intelligent spraying operation control module according to stroke control TRAJECTORY CONTROL spray nozzle operation;
The start stop switch of the spray nozzle driving assembly, the driving assembly of range controlling mechanism are grasped with the intelligence spraying
Make control module connection.
Further, the range controlling mechanism is unmanned plane during flying device, in the demarcating module, passes through changes in coordinates and determines
The direction of motion of X-direction and Y direction.The program is preferentially used in high altitude operation occasion, also can be used in other occasions.
The case where for high altitude operation, the range controlling mechanism can be carried out using the technology of similar " unmanned plane " by remote controler
Spraying operation is realized in control;Wherein, mechanical arm and spray nozzle are only carried on unmanned plane, other component is installed in positioned at ground
Workbench on, can be effectively reduced in this way unmanned plane carrying weight.
Further, the smart coatings spray equipment further include for measure processing after wall covering integrality it is complete
Property measurement module, the output end of the integrity measurement module connect with the intelligent spray controller, and the intelligence spraying is controlled
Device processed further include:
The coloration comparison module that metope coloration is compared with preset Chroma threshold after processing for obtaining measurement;
For thinking unqualified lower than the preset coloration presentation time when certain area colorimetric, and controlled according to the region position
The feedback compensation processing module of range controlling mechanism progress feedback compensation operation.
The program advantageously ensures that coating quality.
Further, the spray nozzle is the component that multiple spray heads are formed.This is preferred scheme, and spray nozzle can be one
A spray head, the case where being also possible to two spray heads or multiple spray heads.
The feed inlet of the spray nozzle and the upper end of feed pipe connect, and the lower end of the feed pipe is connect with batcher.
The batcher includes the cylinder for storing the coating of various different colours, and each cylinder is with discharging switch.
Each discharging switch is connect with the intelligent spray controller, the intelligence spray controller further include: to
According to the color lump of metope to be sprayed, the color selecting module for opening the discharging switch of corresponding color cylinder is controlled in different color blocks.
Temperature sensor of the installation for detecting coating material temperature and the temperature to realize heating or refrigeration in the batcher
Component is controlled, the temperature sensor is connect with the intelligent spray controller, the intelligence spray controller further include: to work as
When the coating material temperature of detection is located at non-ideal operating temperature section, starting temperature control component operation is until being located at ideal working temperature area
Between temperature control modules.The design of the program enables to coating to be located at ideal working temperature, and spraying effect has been effectively ensured
Fruit.
The intelligence spray controller further includes communication module.It can be connect with control computer by the communication module, it is real
Existing single machine control;Or the communication module is connect with control administrative center, which sprays with every smart coatings
Device forms intelligent network, realizes control based on network;It or is that the communication module and communication terminal (such as mobile phone) connect
It connects, long-range control is realized by communication terminal.
The range controlling mechanism includes X-direction moving parts and Y-direction moving parts, the Y-direction moving parts peace
Mounted in the motion end of X-direction moving parts, the Y-direction moving parts are connect with mechanical arm, the X-direction moving parts and X
The connection of direction driving assembly, the Y-direction moving parts are connect with Y-direction driving assembly.The scheme of the mechanical structure, preferentially makes
Interior wall when for house decoration also can be used in other occasions.
Either: the range controlling mechanism includes X-direction moving parts, Y-direction moving parts and sprays for adjusting
The Z-direction moving parts of distance between mouth and metope to be sprayed, the Y-direction moving parts are mounted on X-direction moving parts
Motion end, the motion end of the Y-direction moving parts connect with Z-direction moving parts, the Z-direction moving parts
Motion end is connect with mechanical arm, and the X-direction moving parts are connect with X-direction driving assembly, the Y-direction moving parts and Y
The connection of direction driving assembly, the Z-direction moving parts are connect with Z-direction driving assembly.The scheme of the mechanical structure, preferentially
It is used in interior wall when house decoration, also can be used in other occasions.
In the present invention, manually-operated mode has been abandoned, on the robotic arm by spray nozzle installation, has been realized and is sprayed by robot
Apply operation;Mechanical arm is mounted on range controlling mechanism, the trip control mechanism can drive mechanical arm and spray nozzle along X
Direction and Y-direction are moved, and the space of the X-direction and Y-direction covers the entire plane of metope to be sprayed;Into one
Step, range controlling mechanism can also carry out the movement of Z-direction, can be realized the tune of distance between spray nozzle and metope to be sprayed
Section.
In addition, the starting switch of spray nozzle driving assembly, the driving device of range controlling mechanism with intelligent spray painting control
Device is attached, and the intelligence spray controller can control starting or stoping for spray nozzle, can control range controlling mechanism
Along the movement of X-direction and Y direction and the adjusting of Z-direction;A metope to be sprayed is being faced, according to metope
Size, carry out the calibration of range controlling mechanism, and provide the control track of spraying operation, then according to control track into
The intelligentized control of row.
After the completion of operation, it is additionally provided with the measurement module for detecting spraying integrality, for entirely spraying after scan operation
Metope after painting, if detecting the coloration in some region lower than preset threshold, it is believed that position spraying not yet in effect;Pass through control
Range controlling mechanism reaches the position, and is again started up spray nozzle and carries out adding work, until entire metope meets paint color
It is required that coating quality has been effectively ensured in this way.
Range controlling mechanism of the invention can carry out X by the setting of coordinate using the aircraft similar to unmanned plane
The case where motion control of axis direction and Y direction and motion control of Z-direction, the program is suitable for high altitude operation.It is logical
It crosses remote controler to be controlled, realizes spraying operation;Wherein, mechanical arm, spray nozzle and feed pipe are only carried on unmanned plane, other portions
Part is installed on the workbench on ground, and the weight of unmanned plane carrying can be effectively reduced in this way.
The spray nozzle is connected to batcher, in the batcher, the cylinder equipped with various colors and paint formulation, each
Cylinder is equipped with discharging switch, and controller is switched on or closed according to each cylinder discharging of uniform recipe design, realizes different colours
With the spraying operation in turn of the coating of formula.
The power supply of whole device can use battery, can also use external alternating current, the charging of the battery
Mode can be wired mode, can also be realized using wireless mode.
Beneficial effects of the present invention are mainly manifested in: mechanized operation improves working efficiency, promotes spraying effect.
Detailed description of the invention
Fig. 1 is the schematic diagram of the spray nozzle of smart coatings spray equipment.
Fig. 2 is the schematic diagram of intelligent spray controller.
Specific embodiment
The invention will be further described below in conjunction with the accompanying drawings.
Referring to Figures 1 and 2, a kind of smart coatings spray equipment, including spray nozzle 1 and for coating is set pressure from
The driving assembly that spray nozzle sprays, the driving component are equipped with start stop switch, and the smart coatings spray equipment further includes stroke
The motion end of control mechanism 2, the range controlling mechanism 2 is connect with mechanical arm 3, installs the spray nozzle on the mechanical arm 3
1, the driving assembly of the range controlling mechanism 2,1 driving assembly of the spray nozzle start stop switch and for realizing intelligent spray
The intelligent spray controller 4 for applying operation connects, the intelligence spray controller 4 further include:
For the size according to metope to be sprayed, the kinematic axis of range controlling mechanism is demarcated, and provides stroke control track
Demarcating module 41;
For the intelligent spraying operation control module 42 according to stroke control TRAJECTORY CONTROL spray nozzle operation;
The start stop switch of 1 driving assembly of spray nozzle, the driving assembly of range controlling mechanism 2 are sprayed with the intelligence
Control module 42 is operated to connect.
Further, the range controlling mechanism 2 is unmanned plane during flying device, true by changes in coordinates in the demarcating module
Determine the direction of motion of X-direction and Y direction.The program is preferentially used in high altitude operation occasion, also can be used in other
It closes.The case where for high altitude operation, the range controlling mechanism can using the technology of similar " unmanned plane ", by remote controler into
Row control, realizes spraying operation;Wherein, mechanical arm and spray nozzle are only carried on unmanned plane, other component, which is installed in, is located at ground
On the workbench in face, the weight of unmanned plane carrying can be effectively reduced in this way.
Further, the smart coatings spray equipment further include for measure processing after wall covering integrality it is complete
Property measurement module 5, the output end of the integrity measurement module 5 connect with the intelligent spray controller 4, and the intelligence sprays
Controller 4 further include:
The coloration comparison module that metope coloration is compared with preset Chroma threshold after processing for obtaining measurement
43;
For thinking unqualified lower than the preset coloration presentation time when certain area colorimetric, and controlled according to the region position
The feedback compensation processing module 44 of range controlling mechanism progress feedback compensation operation.
The program advantageously ensures that coating quality.
Further, the spray nozzle 1 is the component that multiple spray heads are formed.This is preferred scheme, and spray nozzle can be
One spray head, the case where being also possible to two spray heads or multiple spray heads.
The feed inlet of the spray nozzle 1 is connect with the upper end of feed pipe 6, and the lower end of the feed pipe 6 is connect with batcher.
The batcher includes the cylinder for storing the coating of various different colours, and each cylinder is with discharging switch.
Each discharging switch is connect with the intelligent spray controller 4, the intelligence spray controller 4 further include: use
To control the color selecting module for opening the discharging switch of corresponding color cylinder in different color blocks according to the color lump of metope to be sprayed
45。
Temperature sensor of the installation for detecting coating material temperature and the temperature to realize heating or refrigeration in the batcher
Component is controlled, the temperature sensor is connect with the intelligent spray controller, the intelligence spray controller further include: to work as
When the coating material temperature of detection is located at non-ideal operating temperature section, starting temperature control component operation is until being located at ideal working temperature area
Between temperature control modules 46.The design of the program enables to coating to be located at ideal working temperature, and spraying effect has been effectively ensured
Fruit.
The intelligence spray controller further includes communication module 47.It can be connected with control computer by the communication module 47
It connects, realizes single machine control;Or the communication module is connect with control administrative center, the control administrative center and every smart coatings
Spray equipment forms intelligent network, realizes control based on network;It or is the communication module and communication terminal (such as hand
Machine) connection, long-range control is realized by communication terminal.
The range controlling mechanism 2 can also use mechanical component, including X-direction moving parts and Y-direction moving parts,
The Y-direction moving parts are mounted on the motion end of X-direction moving parts, and the Y-direction moving parts are connect with mechanical arm, institute
It states X-direction moving parts to connect with X-direction driving assembly, the Y-direction moving parts are connect with Y-direction driving assembly.The machine
The scheme of tool structure, is preferentially used in interior wall when house decoration, also can be used in other occasions.
The range controlling mechanism 2 include X-direction moving parts, Y-direction moving parts and for adjust spray nozzle with to
The Z-direction moving parts of distance between metope are sprayed, the Y-direction moving parts are mounted on the movement of X-direction moving parts
End, the motion end of the Y-direction moving parts are connect with Z-direction moving parts, the motion end of the Z-direction moving parts
It is connect with mechanical arm, the X-direction moving parts are connect with X-direction driving assembly, and the Y-direction moving parts and Y-direction are driven
Dynamic component connection, the Z-direction moving parts are connect with Z-direction driving assembly.The scheme of the mechanical structure, is preferentially used in
Interior wall when house decoration also can be used in other occasions.
The scheme of the present embodiment has abandoned manually-operated mode, on the robotic arm by spray nozzle installation, passes through robot
Realize spraying operation;Mechanical arm is mounted on range controlling mechanism, the trip control mechanism can drive mechanical arm and spraying
Mouth is moved with Y-direction along the X direction, and the space of the X-direction and Y-direction covers the entire flat of metope to be sprayed
Face;Further, range controlling mechanism can also carry out the movement of Z-direction, can be realized between spray nozzle and metope to be sprayed
The adjusting of distance.
In addition, the starting switch of spray nozzle driving assembly, the driving device of range controlling mechanism with intelligent spray painting control
Device is attached, and the intelligence spray controller can control starting or stoping for spray nozzle, can control range controlling mechanism
Along the movement of X-direction and Y direction and the adjusting of Z-direction;A metope to be sprayed is being faced, according to metope
Size, carry out the calibration of range controlling mechanism, and provide the control track of spraying operation, then according to control track into
The intelligentized control of row.
In order to realize further intelligence, the rack of the smart coatings spray equipment installs walking mechanism, walking mechanism
It is realized and is moved by wheel disc, the driving assembly of the walking mechanism is controlled;After the completion of a metope to be sprayed, Ke Yitong
The coordinate position for crossing mutual alignment is poor, and entire smart coatings spray equipment is moved to next wall to be sprayed from current metope
Face, and demarcated according to the size of next metope to be sprayed, and carry out same intelligent operation control, it replaces as a result,
The integral spray of multiple metopes in house is realized for decoration worker.The walking mechanism includes four support legs, four branch
Support foot is retractable structure, and when some height of bottom surface is not flat, the support leg at place can be automatically by stretching structure
Adjusting so that range controlling mechanism position keep stablize, guarantee the job stability of spray nozzle.
After the completion of operation, it is additionally provided with the measurement module for detecting spraying integrality, for entirely spraying after scan operation
Metope after painting, if detecting the coloration in some region lower than preset threshold, it is believed that position spraying not yet in effect;Pass through control
Range controlling mechanism reaches the position, and is again started up spray nozzle and carries out adding work, until entire metope meets paint color
It is required that coating quality has been effectively ensured in this way.
The range controlling mechanism of the present embodiment can using the aircraft similar to unmanned plane, by the setting of coordinate, into
The motion control of row X-direction and Y direction and the motion control of Z-direction, the program are suitable for the feelings of high altitude operation
Condition.It is controlled by remote controler, realizes spraying operation;Wherein, mechanical arm, spray nozzle and feed pipe are only carried on unmanned plane,
Other component is installed on the workbench on ground, and the weight of unmanned plane carrying can be effectively reduced in this way.
The spray nozzle is connected to batcher, in the batcher, the cylinder equipped with various colors and paint formulation, each
Cylinder is equipped with switch, and controller is switched on or closed according to each cylinder of uniform recipe design, realizes different colours and formula
The spraying operation in turn of coating.
The power supply of whole device can use battery, can also use external alternating current, the charging of the battery
Mode can be wired mode, can also be realized using wireless mode.
The metope of the present embodiment is the various wall surfaces for referring to house decoration process and being related to, such as the surrounding metope, outer in room
Wall or top surface etc. can be vertical plane, plane or inclined-plane.
Content described in the embodiment of this specification is only enumerating to the way of realization of inventive concept, guarantor of the invention
Shield range should not be construed as being limited to the specific forms stated in the embodiments, and protection scope of the present invention is also and in this field skill
Art personnel conceive according to the present invention it is conceivable that equivalent technologies mean.