CN105642616A - Dust removal jig and manufacturing method thereof - Google Patents
Dust removal jig and manufacturing method thereof Download PDFInfo
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- CN105642616A CN105642616A CN201410630776.1A CN201410630776A CN105642616A CN 105642616 A CN105642616 A CN 105642616A CN 201410630776 A CN201410630776 A CN 201410630776A CN 105642616 A CN105642616 A CN 105642616A
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- tool
- dedusting
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- pollutent
- electronic product
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Abstract
The invention relates to a dust removal jig and a manufacturing method thereof. The dust removal jig comprises a first element and a second element, wherein the first element is used for allowing a user to hold. The first element is attached to the end of the second element, so that the second element is suitable for keeping the elasticity and flexibility under the environment at the temperature between -50 DEG C and 250 DEG C and is used for removing contaminants in a sticking mode, and accordingly the contaminants on the surface of electronic products are cleaned away.
Description
Technical field
The present invention relates to a kind of dedusting and control tool, tool and making method thereof are controlled in a kind of dedusting on the spectral filter surface being especially applicable to image module.
Background technology
Along with requiring the achievement tolerance range of various electronic product and improving constantly of efficiency, electronic product is produced in chain and the requirement degree that the dust on electronic product surface is cleaning is also promoted thereupon. For the industrial chain of mobile phone camera, along with the direction of mobile phone camera towards high pixel, function diversification is developed, the cleanliness factor on the electronic product surface of the important material as mobile phone camera module is required more and more higher. But owing to the clean level of material itself is not high, adding the impact not having clean room environment, equipment dust fall etc., electronic product colour filter fouling problems perplexs product line always, and this problem also by directly have influence on mobile phone camera module final in picture effect. For solving this difficult problem, traditional method takes electronic product is carried out eccentric cleaning, removes the point dirty, dirty on surface. And the particulate 100% on electronic product top layer cannot be removed by eccentric cleaning completely, have discrete particle residual unavoidably, and cannot effectively judge to remain dirty point whether can sticky removing, the product directly having influence on cell-phone camera module is gone out good rate by this. In addition, it is put in the process of use at mobile phone camera, due to the characteristic etc. of its charged work of image sensor in mobile phone camera, exists too and be infected with the possibility of dust on colour filter surface and directly affect imaging effect. For overcoming the above problems, one is able to electronic product surface, and the technology that the particulate such as dust such as electronic product colour filter surface is removed urgently is developed.
Summary of the invention
It is an object of the present invention to provide a kind of dedusting and control tool, the pollutent such as dust that the colour filter surface that tool is removed image module is controlled in described dedusting goes out good rate to improve the product of described image module.
Another object of the present invention is to provide a kind of dedusting to control tool, the good rate that goes out that tool is able to the pollutents such as the dust by removing described colour filter surface and improve described image module is controlled in described dedusting, and then increases Production Gain.
Another object of the present invention is to provide a kind of dedusting to control tool, described dedusting is controlled tool and is comprised at least one two element, and described two element is able to the mode by sticking, and to remove the pollutent on described colour filter surface injury-free to protect described colour filter.
Another object of the present invention is to provide a kind of dedusting to control tool, the described two element that tool is controlled in described dedusting has good flexibility and elasticity, and then is guaranteed that described colour filter is not damaged.
Another object of the present invention is to provide a kind of dedusting to control tool, the described two element that tool is controlled in described dedusting is able between-50 �� to+250 �� to be still just usually used in the removing operation of the pollutents such as dust.
Another object of the present invention is to provide a kind of dedusting to control tool, it is with low cost that tool is controlled in described dedusting, and making processes is simple, is conducive to promoting the use of.
For realizing above object, the present invention provides a kind of dedusting to control the making method of tool, and described method comprises the steps:
A: two element is set in the first element ends to obtain the work in-process that tool is controlled in dedusting, wherein said two element for keep under-50 �� to+250 �� environment elasticity and flexible and for sticky removing pollutent, described first element is used for holding of user and holds; And
B: the work in-process that tool is controlled in dedusting described in thermal treatment to obtain described dedusting control tool, tool is controlled in described dedusting must for the pollutent removing electronic product surface.
Preferably, described steps A comprises step further: the work in-process that described dedusting controls tool mould shape so that the shape that tool is controlled in obtained described dedusting is convenient to remove the pollutent on described electronic product surface.
Preferably, step is also comprised: mould the work in-process that dedusting described in shape controls tool for two times and clean described dedusting to obtain for described electronic product and control tool after described step B, wherein, described electronic product carries out pollutant removal operation by controlling tool with described dedusting under being placed in microscope or ccd image sensor.
Preferably, step is also comprised before described steps A: obtain described first element and described two element, wherein, described first element is cotton swab bar, described two element is silica gel, and in described steps A, it may also be useful to described cotton swab bar dips the described silica gel of predetermined amount.
Preferably, the end being wherein attached with the described cotton swab bar of described silica gel moulded formed roughly spherical.
Preferably, described method also comprise the steps: removably install third element in described first element to obtain described dedusting control tool.
Preferably, wherein said dedusting controls tool for removing the pollutent on the colour filter surface of image module.
Preferably, when the work in-process of tool are controlled in dedusting described in thermal treatment, described work in-process are placed in 60-90 �� of environment baking 12-48 hour.
The present invention also provides a kind of dedusting to control tool, and for removing the pollutent on electronic product surface, described dedusting is controlled tool and comprised:
One first element, wherein said first element is used for holding of user and holds; And
One two element, the end that described first element is attached to described two element with keep under being suitable for-50 �� to+250 �� environment elasticity and flexible and for sticky removing pollutent, thus remove the pollutent on described electronic product surface.
Preferably, described first element is cotton swab bar, and described two element is silica gel.
Preferably, the end of described cotton swab bar being wherein attached with described silica gel is in roughly spherical.
Preferably, wherein said dedusting controls tool for removing the pollutent on the colour filter surface of image module.
Accompanying drawing explanation
If Fig. 1 is that a kind of dedusting of one embodiment of the present invention controls tool with scheme of installation.
If Fig. 2 is the scheme of installation that tool is controlled in the present invention's a kind of dedusting of another preferred embodiment.
If Fig. 3 A is the operation schematic diagram that tool is controlled in the present invention's a kind of dedusting of another preferred embodiment.
If Fig. 3 B is another operation schematic diagram that tool is controlled in the present invention's a kind of dedusting of another preferred embodiment.
If Fig. 4 is the schematic flow sheet that the making method of tool is controlled in a kind of dedusting of one embodiment of the present invention.
If Fig. 5 is the part schematic flow sheet that the making method of tool is controlled in a kind of dedusting of one embodiment of the present invention.
Embodiment
Content disclosed in claim according to the present invention and specification sheets, described in the technical scheme of the present invention literary composition specific as follows.
If Fig. 1 is the preferred embodiment that tool is controlled in a kind of dedusting of the present invention, described dedusting is controlled tool and is applicable to remove the pollutents such as object surface dust and can not injure described article surface, and then ensured the clean and tidy of described object, guaranteed the working efficiency of described object, effect etc. simultaneously. In the preferred embodiment, the removing of the pollutents such as the tool dust being preferably applicable to precision instrument surface is controlled in described dedusting, especially controls tool to pollutents such as the dust on the spectral filter surface of image module for described dedusting.
Preferably, described dedusting is controlled tool and is preferably applicable to cleaning further by after carrying out eccentric cleaning of described spectral filter, and then the product improving described image module while the production efficiency being ensured described image module goes out good rate.
Preferably, in the present invention, described dedusting is controlled tool and is preferably selected the pollutents such as the mode of the sticky removing dust removing described spectral filter surface.
Being worth mentioning to and be, described image module must think that a module taken the photograph by mobile phone, computer camera module, the camera lens module etc. of television camera module and Digital Video.
Specifically, described dedusting is controlled tool and is comprised one first element 10 and at least one two element 20, and described two element 20 is installed on described first element 10.
It should be noted that described two element 20 has adhesivity is adhered to the particulates such as dust.
Preferably, described two element 20 is able to be fashioned into multiple required shape.
Preferably, in the preferred embodiment, described first element 10 is club-like, and then, at least one described two element 20 first is installed at least one end of described first element 10.
It should be noted that described two element 20 be able to according to required in various shape cleaning for the pollutent such as dust on the spectral filter surface of described image module, in the preferred embodiment, described two element is preferably spherical in shape.
It should be noted that described two element 20 has flexibility described spectral filter surface can not be caused damage to ensure.
Preferably, described dedusting is controlled tool and is able under the environment of-50 �� to+250 �� to use and dedusting described in image can not control the work effect of tool, and that is, described two element 20 still has flexibility and elasticity so that described spectral filter surface nondestructive wound is carried out dedusting.
Preferably, in the preferred embodiment, described first element 10 is wood system or a bamboo body of rod, especially common cotton swab bar, described two element 20 is silica gel, especially RTV162 in Winter Solstice silica gel, that is, described first element 10 and described two element 20 all easily obtain from life, and that is, the material that tool does not comprise any complex structure or is difficult to acquisition is controlled in described dedusting.
It should be noted that clean for the dedusting of the described spectral filter of described camera module, what described dedusting controlled that tool is improved colour filter described in 1% goes out good rate, increases moon comprehensive income. If the turnout of described spectral filter is 450K/D, then be monthly increased good product quantity 450000*30*1%=135000, calculates by each product 1RMB, and every month can additional income value be 135000*1=135000RMB.In addition, if selecting cotton swab bar as described first element 10, select Toshiba's RTV162 silica gel, then often prop up silica gel price and spend in about 150RMB, often the price of bag cotton swab bar is at about 20RMB, amounting to cost at 150+20=170RMB, therefore, be monthly increased income 135000-170=134830RMB.
As shown in Figure 4, Figure 5, present invention also offers the making method that tool is controlled in a kind of dedusting, described method comprises the steps:
A: described two element 20 is set in described first element 10 to obtain the work in-process that tool is controlled in described dedusting; And
B: the work in-process that tool is controlled in dedusting described in thermal treatment to obtain described dedusting control tool.
Wherein, described steps A comprises the steps: that the work in-process that described dedusting is controlled tool mould shape further, by obtaining described half-finished shape of moulding so that the shape that tool is controlled in obtained described dedusting is conducive to removing the pollutents such as the dust on described colour filter surface.
Preferably, also comprise step after described step B: mould for two times work in-process that dedusting described in shape controls tool to obtain described dedusting control the removing of tool for pollutents such as the dust to described colour filter surface, wherein, when the pollutents such as the dust on described colour filter surface are known, under described colour filter is placed in microscope or CCD (Charge-coupledDevice) image sensor operate.
Preferably, before described steps A, also comprise step: obtaining and make the material that tool is controlled in described dedusting, described material comprises cotton swab bar and Toshiba's RTV162 silica gel, and described first element 10 is cotton swab bar, and described two element 20 is Toshiba's RTV162 silica gel.
Preferably, half-finished thermal treatment that described dedusting is controlled tool be the work in-process that described dedusting is controlled tool be placed in 80 �� of environment 24 hours to obtain described dedusting control tool, and described dedusting is controlled tool and is all able at-50 �� to+250 �� temperature by normally effectively for the removing of the pollutents such as the dust to described colour filter surface.
In the present invention, it is preferable that the work in-process that described dedusting is controlled tool are placed in baking box, toast 24 hours under 80 �� of environment.
It should be noted that described two element 20 has elasticity and flexibility, and then ensured that described two element 20 can not damage described colour filter when removing the pollutent such as dust on described colour filter surface.
As Fig. 2 to Fig. 3 B show another preferred embodiment that tool is controlled in a kind of dedusting of the present invention, in the preferred embodiment, the removing that tool is preferably applicable to the pollutents such as the various degree of cleaning dust requiring high instrument surface is controlled in described dedusting.
Described dedusting is controlled tool and is comprised one first element 10, at least one two element 20 and at least one third element 30, described third element 30 is installed on described first element 10, described two element 20 depends on described third element 30, and namely described two element 20 is installed on described first element 10 by depending on described third element 30. Such as; When needing cleaning described instrument to be grooved, described third element 30 also must think other different shapes such as turnover shape. In sum, whole described dedusting is controlled tool and is able to along with described third element 30 determines its monnolithic case according to the shape on required cleaned described instrument surface.
It should be noted that described two element 20 is able to the thickness of two element 20` described in the characteristics determined on the surface of described instrument cleaned as required to improve the dust removing effects that tool is controlled in described dedusting.
Preferably, described two element 20 is able to the mode by sticking by pollutant removals such as the dust on described instrument surface, and described two element 20 has elasticity and is able to ensure further described surface together to be produced damage.
It is worth mentioning that, described two element 20 all can be used under low temperature with hot environment described in together with the removing of the pollutent such as dust on surface, specifically, described two element 20 is able between-50 �� to+250 �� under environment for the removing of the pollutents such as described instrument surface dust and described instrument surface can not be caused damage.
Preferably, described first element 10 is wood system rod body, especially cotton swab bar, and described two element 20 is silica gel, especially Toshiba RTV162. Described third element 30 is removably installed in described first element 10.
Preferably, in the preferred embodiment, described instrument is the colour filter of image module, and described image module must think that a module taken the photograph by mobile phone, computer camera module, the camera lens module etc. of television camera module and Digital Video.
This preferred embodiment additionally provides the making method that tool is controlled in a kind of dedusting, and described method comprises the steps:
A: described two element 20 is set in described first element 10 to obtain described two element 20 and the subassembly of described first element 10;
B: the subassembly of two element 20 described in thermal treatment and described first element 10 is to obtain the work in-process that tool is controlled in described dedusting; And
C: described third element 30 is installed on described first element 10 to obtain described dedusting control tool, wherein, described third element 30 is removably installed in described first element 10.
Preferably, being just achieved the described two element 20 of replacing by removably replacing described third element 30, described third element 30 is determined that the shape of tool is controlled in whole described dedusting.
Preferably, described step c comprises further: mould described two element that dedusting described in shape controls tool to be applicable to described colour filter, wherein, when the pollutents such as the dust on described colour filter surface are known, under described colour filter is placed in microscope or CCD (Charge-coupledDevice) image sensor operate.
Preferably, before described step a, also comprise step: obtaining and make the material that tool is controlled in described dedusting, described material comprises cotton swab bar and Toshiba's RTV162 silica gel, and described first element 10 is cotton swab bar, and described two element 20 is Toshiba's RTV162 silica gel.
Foregoing is enumerating of specific embodiments of the invention, for equipment and the structure of wherein not detailed description, it should be understood that for taking the existing general-purpose equipment in this area and universal method to be implemented.
The above embodiment of the present invention is only the use that technical solution of the present invention is described simultaneously, is only enumerating of technical solution of the present invention, is not limited to technical scheme and the protection domain thereof of the present invention. Adopt equivalent technologies means, equivalent apparatus etc. that the improvement of the technical scheme disclosed in claims of the present invention and specification sheets is considered to be the scope not exceeded disclosed in claims of the present invention and specification sheets.
Claims (12)
1. the making method of tool is controlled in a dedusting, it is characterised in that, described method comprises the steps:
A: two element is set in the first element ends to obtain the work in-process that tool is controlled in dedusting, wherein said two element for keep under-50 �� to+250 �� environment elasticity and flexible and for sticky removing pollutent, described first element is used for holding of user and holds; And
B: the work in-process that tool is controlled in dedusting described in thermal treatment to obtain described dedusting control tool, tool is controlled in described dedusting must for the pollutent removing electronic product surface.
2. the method for claim 1, described steps A comprises step further: the work in-process that described dedusting controls tool mould shape so that the shape that tool is controlled in obtained described dedusting is convenient to remove the pollutent on described electronic product surface.
3. method as claimed in claim 2, step is also comprised: mould the work in-process that dedusting described in shape controls tool for two times and clean described dedusting to obtain for described electronic product and control tool after described step B, wherein, described electronic product carries out pollutant removal operation by controlling tool with described dedusting under being placed in microscope or ccd image sensor.
4. the method as described in as arbitrary in claims 1 to 3, step is also comprised: obtain described first element and described two element before described steps A, wherein, described first element is cotton swab bar, described two element is silica gel, and in described steps A, it may also be useful to described cotton swab bar dips the described silica gel of predetermined amount.
5. method as claimed in claim 4, the end being wherein attached with the described cotton swab bar of described silica gel moulded formed roughly spherical.
6. method as claimed in claim 5, described method also comprise the steps: removably to install third element in described first element to obtain described dedusting control tool.
7. method as claimed in claim 4, wherein said dedusting controls tool for removing the pollutent on the colour filter surface of image module.
8. described work in-process, when the work in-process of tool are controlled in dedusting described in thermal treatment, are placed in 60-90 �� of environment baking 12-48 hour by method as claimed in claim 4.
9. a tool is controlled in dedusting, for removing the pollutent on electronic product surface, it is characterised in that, described dedusting is controlled tool and is comprised:
One first element, wherein said first element is used for holding of user and holds; And
One two element, the end that described first element is attached to described two element be suitable under-50 �� to+250 �� environment keeping elasticity and flexible and for sticky removing pollutent, thus remove the pollutent on described electronic product surface.
10. tool is controlled in dedusting as claimed in claim 9, and described first element is cotton swab bar, and described two element is silica gel.
Tool is controlled in 11. dedustings as claimed in claim 10, and the end of described cotton swab bar being wherein attached with described silica gel is in roughly spherical.
Tool is controlled in 12. dedustings as claimed in claim 11, and wherein said dedusting controls tool for removing the pollutent on the colour filter surface of image module.
Priority Applications (1)
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CN201410630776.1A CN105642616A (en) | 2014-11-11 | 2014-11-11 | Dust removal jig and manufacturing method thereof |
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CN201410630776.1A CN105642616A (en) | 2014-11-11 | 2014-11-11 | Dust removal jig and manufacturing method thereof |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106269717A (en) * | 2016-08-31 | 2017-01-04 | 江苏星浪光学仪器有限公司 | A kind of dustless viscose glue rod and manufacturing process thereof |
CN109244012A (en) * | 2018-09-06 | 2019-01-18 | 北京时代民芯科技有限公司 | A kind of tooling and method for the cleaning of cmos image sensor circuit |
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JP2004113362A (en) * | 2002-09-25 | 2004-04-15 | Nitto Denko Corp | Adhesive dust remover |
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CN202015725U (en) * | 2011-03-18 | 2011-10-26 | 张承权 | Dust sticking bar |
CN103108581A (en) * | 2011-07-26 | 2013-05-15 | 尼托母斯股份有限公司 | Adhesive cleaner for plate surfaces |
CN203565420U (en) * | 2013-11-25 | 2014-04-30 | 东莞市尼的净化科技有限公司 | Dust-adhering pen |
CN203885712U (en) * | 2014-06-18 | 2014-10-22 | 刘勇 | Ear canal cleaning adhesive stick |
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Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2004113362A (en) * | 2002-09-25 | 2004-04-15 | Nitto Denko Corp | Adhesive dust remover |
JP2007313059A (en) * | 2006-05-26 | 2007-12-06 | Shin Etsu Chem Co Ltd | Cleaning bar |
CN102107202A (en) * | 2009-12-25 | 2011-06-29 | 深圳市安华信科技发展有限公司 | Disposable precise device dust removing device |
CN202015725U (en) * | 2011-03-18 | 2011-10-26 | 张承权 | Dust sticking bar |
CN103108581A (en) * | 2011-07-26 | 2013-05-15 | 尼托母斯股份有限公司 | Adhesive cleaner for plate surfaces |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106269717A (en) * | 2016-08-31 | 2017-01-04 | 江苏星浪光学仪器有限公司 | A kind of dustless viscose glue rod and manufacturing process thereof |
CN109244012A (en) * | 2018-09-06 | 2019-01-18 | 北京时代民芯科技有限公司 | A kind of tooling and method for the cleaning of cmos image sensor circuit |
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Application publication date: 20160608 |